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4.0 Troubleshooting

WARNING

ELECTRIC SHOCK HAZARD

• Do not operate a system that contains malfunctioning components. If a component malfunctions,

turn the system OFF immediately.

• Disconnect and lock out electrical power.
• Allow only qualified personnel to make repairs. Repair or replace the malfunctioning component

according to instructions provided in its manual.

• High voltage is present in an airfield series circuit which may result in personal injury, death, or

damage to the equipment.

• A failed Field Lightning Arrestor case may be live. DO NOT troubleshoot the Field Lightning Arrestor

on a live field circuit. Failure to disconnect the power supply may result in personal injury, death, or

damage to the equipment.

Failure to follow these warnings will result in death or equipment damage.

The Field Lightning Arrestor (FLA) is connected between the series circuit and earth ground. If damage to any FLA is

suspected, remove the series circuit wires from the output of the CCR and meg the entire series circuit. Compare this meg-

ohm reading with previously recorded readings. If there has been a sudden, significant drop in the meg-ohm reading, a

damaged FLA may be present. See FAA AC 150/5340-26, Chapter 5 for guidance on expected meg readings on new circuits

and normal degradation of existing circuits. Isolate the suspected failed FLA using normal series circuit troubleshooting

techniques. Note that the source of lowered insulation resistance may be due to existing series circuit wiring or isolation

transformers. See FAA Advisory Circular 150/5340-26 (current edition) for series circuit troubleshooting guidance.

Note

Series circuit insulation resistance is normally tested using either 500Vdc or 1000Vdc. The insulation resistance of

series circuits with Field Lightning Arrestors can be tested with voltages up to 5000Vac or 7070Vdc.

The following physical evidence may be present as a result of lightning strike(s):

A section of the airfield circuit may be dim or not lit.

Visual evidence of physical damage to either cordset or the FLA enclosure.

Ground wire is missing (vaporized).

Burnt smell is present.

The following troubleshooting may be performed on the FLA to further determine if the device has failed:

Remove the FLA from the series circuit.

Connect an ohmmeter from the male connector pin to the female connector pin. The measured resistance should be less

than 2 ohms. If the resistance is significantly higher, the lead connectors have been damaged. If the resistance is infinity,

there is an open in the cordset wiring. In either case, the FLA must be replaced.

See 

Figure 2

. Connect the FLA to some mating cordsets and drop the FLA in a bucket of water. Connect the positive (red)

terminal of a meg-ohm meter to the cordset leads. Put the negative (black) terminal of the meg-ohm meter in contact

with the water or the ground wire. This is typically done by attaching a wire to a metal plate and dropping the metal plate

in the water. Bring the attached wire out of the water and connect it to the negative terminal of the meg-ohm meter. Meg

96A0489, Rev. B, 2018/03/06

11

Copyright 

©

 2017–2018 ADB Safegate, All Rights Reserved

Summary of Contents for FLA

Page 1: ...Airfield Lighting Field Lightning Arrestor User Manual 96A0489 Rev B 2018 03 06 ...

Page 2: ......

Page 3: ... guaranteed to be merchantable and fit for the ordinary purposes for which such products are made ADB SAFEGATE L858 Airfield Guidance Signs are warranted against mechanical and physical defects in design or manufacture for a period of 2 years from date of installation per FAA AC 150 5345 44 applicable edition Note See your sales order contract for a complete warranty description All Products Guara...

Page 4: ...eplacement parts or accessories Failing to make sure that auxiliary equipment complies with approval agency requirements local codes and all applicable safety standards if not in contradiction with the general rules Using materials or auxiliary equipment that are inappropriate or incompatible with your ADB SAFEGATE equipment Allowing unskilled personnel to perform any task on or with the equipment...

Page 5: ...tric Shock Hazard 3 2 0 Airfield Lighting Field Lightning Arrestor 5 2 1 Field Lightning Arrestor 5 2 2 Introduction 6 3 0 Installation 7 3 1 Introduction to Safety 7 3 2 Inspection on Arrival 7 3 3 Storage 8 3 4 Installation Procedures 8 3 5 Equipment Specification Data 9 4 0 Troubleshooting 11 96A0489 Rev B 2018 03 06 v Copyright 2017 2018 ADB Safegate All Rights Reserved ...

Page 6: ...Airfield Lighting Field Lightning Arrestor TABLE OF CONTENTS vi Copyright 2017 2018 ADB Safegate All Rights Reserved ...

Page 7: ...erve this warning may result in personal injury death or equipment damage ARC Flash may cause blindness severe burns or death WARNING Wear personal protective equipment Failure to observe may result in serious injury WARNING Do not touch Failure to observe this warning may result in personal injury death or equipment damage CAUTION Failure to observe a caution may result in equipment damage Qualif...

Page 8: ...ility and cover removal Protect equipment with safety devices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning prior to returning power to the circuit Failure to follow this instruction can result in serious injury or equipment damage Additional Reference Mater...

Page 9: ... is operating Arc flash may result Disconnect and lock out electrical power Always use safety devices when working on this equipment Follow the recommended maintenance procedures in the product manuals Do not service or adjust any equipment unless another person trained in first aid and CPR is present Connect all disconnected equipment ground cables and wires after servicing equipment Ground all c...

Page 10: ...Airfield Lighting Field Lightning Arrestor Safety 4 Copyright 2017 2018 ADB Safegate All Rights Reserved ...

Page 11: ...ug the L 823 connectors at the designated point and plug in the field lighting arrestor Connect a known good earth ground 25 Ω or less to the earth ground lug of the field lighting arrestor using at least an AWG 6 wire The field lightning arrestor can be installed in a base can preferred or direct earth buried Heat shrink each L 823 connector interface using an airport approved method The field li...

Page 12: ...th ground lug Meg the field lightning arrestor at 1000 VDC for one minute Replace the field lightning arrestor if resistance is less than 2 GΩ 2 2 Introduction The Field Lightning Arrestor incorporates distribution class Metal Oxide Varistors MOVs When a voltage transient occurs the impedance of the MOVs changes from a near open circuit to a highly conductive path to ground clamping the voltage to...

Page 13: ... must meet local codes Route electrical wiring along a protected path Make sure they will not be damaged by moving equipment Protect components from damage wear and harsh environment conditions Allow ample room for maintenance panel accessibility and cover removal Protect equipment with safety devices as specified by applicable safety regulations If safety devices must be removed for installation ...

Page 14: ...nection from the airfield series circuit This could be from the L 830 isolation transformer or a splice found in the light base 3 Plug in the lightning arrestor as shown in the wiring diagram See Figure 1 and hook up label on enclosure 4 After the connection has been made reinstall heat shrink in accordance with local heat shrinking practice 5 Check site plan drawings and specifications to verify ...

Page 15: ...rrestor part AD071P01 Customer Supplied Connection 6 AWG min Counterpoise or Copper clad Ground Rod L 830 Field Lightning Arrestor Rating 5KV 20 A Part AD071P01 3 5 Equipment Specification Data Table 1 Operating Specification Model FLA Nominal Voltage 6 KV Continuous Operation Voltage 5 1 KV Duty Cycle 10 kA crest 20 current surges 40 kA crest 2 current surges 8 20 µs waveshape High Current Discha...

Page 16: ...Airfield Lighting Field Lightning Arrestor Installation 10 Copyright 2017 2018 ADB Safegate All Rights Reserved ...

Page 17: ...ting series circuit wiring or isolation transformers See FAA Advisory Circular 150 5340 26 current edition for series circuit troubleshooting guidance Note Series circuit insulation resistance is normally tested using either 500Vdc or 1000Vdc The insulation resistance of series circuits with Field Lightning Arrestors can be tested with voltages up to 5000Vac or 7070Vdc The following physical evide...

Page 18: ...resistance should be greater than 2G ohms If the resistance is less than 2G ohms replace the FLA Figure 2 FLA Field Insulation Resistance Check Megger Jumper Airfield Lighting Field Lightning Arrestor Troubleshooting 12 Copyright 2017 2018 ADB Safegate All Rights Reserved ...

Page 19: ...230 USA Contact Tel 1 614 861 1304 Fax 1 614 864 2069 Email adb sales us adbsafegate com Internet www adbsafegate com ADB Safegate Airfield Technologies Ltd China ADB Safegate China Address Unit 603 D Block CAMIC International Convention Center No 3 Hua Jia Di East road ChaoYang district Beijing 100102 P R China Contact Tel 86 10 8476 0106 Fax 86 10 8476 0090 Email china safegate com Internet www ...

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