ADB Safegate RELIANCE AC, User Manual

Page 1: ...RELIANCE Inset Lights 12 inch RC RZ RX RE RT RW RN RTN AC AS SW RS TC User Manual UM 0210 Rev 2 0 2020 04 30 ...

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Page 3: ...g to require such new parts to be furnished ADB SAFEGATE s liability under no circumstances will exceed the contract price of goods claimed to be defective Any returns under this guarantee are to be on a transportation charges prepaid basis For products not manufactured by but sold by ADB SAFEGATE warranty is limited to that extended by the original manufacturer This is ADB SAFEGATE s sole guarant...

Page 4: ...ate or incompatible with your ADB SAFEGATE equipment Allowing unskilled personnel to perform any task on or with the equipment ADB SAFEGATE BV This manual or parts thereof may not be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording nor otherwise without ADB SAFEGATE BV s prior written consent This manual could contain t...

Page 5: ...ghting 17 5 2 RELIANCE IQ and the 2A concept 17 5 3 Sensor Interface Unit SIU 17 5 4 Network Concentrator Unit NCU 17 5 5 Series Circuit Modem SCM 17 5 6 Series Circuit Filter SCF 17 5 7 Control System Interface 17 5 8 Programming RELIANCE IQ 18 5 8 1 Hardware equipment set up 18 5 8 2 Software programming 20 5 9 Connection in a Series Circuit 24 5 9 1 Operational characteristics 24 5 9 2 Power On...

Page 6: ...0 POWER TABLE 39 C 0 CABLE LOSS 41 D 0 SUPPORT 43 D 1 ADB SAFEGATE Website 43 D 2 Recycling 43 D 2 1 Local Authority Recycling 43 D 2 2 ADB SAFEGATE Recycling 44 RELIANCE Inset Lights TABLE OF CONTENTS vi Copyright ADB Safegate All Rights Reserved ...

Page 7: ...verter with 2 connectors 27 Figure 14 Fixture facing down 28 Figure 15 Tighten screws 28 Figure 16 Tighten screws 29 Figure 17 LED board 29 Figure 18 Remove LED board holder 30 Figure 19 Remove prism and gasket 30 Figure 20 New prism into prism gasket 31 Figure 21 Prism holder edge 31 Figure 22 Tighten screws in sequence 31 Figure 23 Converter with 1 connector 33 Figure 24 Converter with 2 connect...

Page 8: ...RELIANCE Inset Lights List of Figures viii Copyright ADB Safegate All Rights Reserved ...

Page 9: ...List of Tables Table 1 Bidirectional light beam 16 Table 2 Unidirectional light beam 16 Table 3 Interoperability matrix 37 UM 0210 Rev 2 0 2020 04 30 ix Copyright ADB Safegate All Rights Reserved ...

Page 10: ...RELIANCE Inset Lights List of Tables x Copyright ADB Safegate All Rights Reserved ...

Page 11: ... observe this warning may result in personal injury death or equipment damage ARC Flash may cause blindness severe burns or death WARNING Wear personal protective equipment Failure to observe may result in serious injury WARNING Do not touch Failure to observe this warning may result in personal injury death or equipment damage CAUTION Failure to observe a caution may result in equipment damage Qu...

Page 12: ...with safety devices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning prior to returning power to the circuit Failure to follow this instruction can result in serious injury or equipment damage Additional Reference Materials Important Information IEC Internation...

Page 13: ...ty devices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning Route electrical wiring along a protected path Make sure they will not be damaged by moving equipment Never operate equipment with a known malfunction Do not attempt to operate or service electrical eq...

Page 14: ...ze the risk of errors the ADB SAFEGATE Sales Representative will have information on which gasket goes with which base This information is also provided in the product Data sheets the User Manuals and the Spare Part Lists CAUTION Use of incorrect combination of gaskets bolts and nuts can create severe damages to the product installation and create multiple safety risks To obtain a safe and waterti...

Page 15: ...dicator RX I Runway Edge L 850C L RE I FAA Threshold L 850D L RT I ICAO Threshold RT I Threshold Wingbar RW I Runway End L 850D L RN I FAA Threshold End L 850D L RTN I ICAO Threshold End RTN I Approach Centerline AC I Approach Cross Bar AC I Approach Side Row AS I Stopway SW I Runway Status Light L 850T L RS I Takeoff Light L 850T L RS I Runway Intersection Light L 850T L RS I Taxiway Centerline N...

Page 16: ...lator FAA Federal Aviation Administration ICAO International Civil Aviation Organization IEC International Electrotechnical Committee ILCMS Individual Light Control and Monitoring System LED Light Emitting Diode LMS Light Monitor and Switch unit NATO North Atlantic Treaty Organization NCU Network Concentrator Unit SCF Series Circuit Filter SCM Series Circuit Modem SMGCS Surface Movement Guidance a...

Page 17: ... well as the control functionality is handled by the ILCMS system 3 1 Product Information Compliance and Standards Compliance Description Application RC RZ RX RE RTN RT AS AC RS SW TC Reference DS XXXX 0167 0174 0175 0176 0186 0187 0188 0209 FAA AC 150 5345 46 and the FAA Engineering Brief No 67 X X X X X X ICAO Annex 14 Volume 1 X X X X X X X EASA CS ADR DSN X X X X X X Australia MOS 139 X X X X ...

Page 18: ... negative slope in front of the prisms Power Supply An integrated encapsulated 6 6A electronic converter Two pole L 823 plug for connection to the transformer Power factor typically 0 9 6 6A Refer to the user manual for the 8 inch or 12 inch RELIANCE inset lights and the complete power table and cable loss formula Maintenance and Installation The light fixture can be installed in an 8 inch or 12 i...

Page 19: ...pends on version of the light fixture Version Dimension A RT RW RTN AC AS 78 mm RC RZ RX RE RN SW RS TC SB 85 mm 12 inch 304 252 304 A 6 35 19 11 286 UM 0210 Rev 2 0 2020 04 30 9 Copyright ADB Safegate All Rights Reserved ...

Page 20: ...RELIANCE Inset Lights Introduction 10 Copyright ADB Safegate All Rights Reserved ...

Page 21: ...ent must be used You need to know what base the light fixture will be installed in in order to choose the correct gasket bolts and nuts 4 1 Unpack the unit To reduce the possibility of damaging the light assembly unpack the RELIANCE light fixtures at the installation site If damage to any equipment is noted file a claim form with the carrier immediately When receiving the light fixture open the bo...

Page 22: ...e base 2 Put the O ring gasket in the gasket track on the base Note Not for class 2 3 Connect the connector s of the light fixture to the base supply cable s Check that the A and B side are connected to corresponding circuit if two connectors are used 4 Place the connector under the light fixture and install in the base 5 For an installation on bases use a torque limiting box spanner of 16 17 mm i...

Page 23: ...f incorrect combination of gaskets bolts and nuts can create severe damages to the product installation and create multiple safety risks Make sure to know what base the light fixture will be installed in in order to chose the correct gasket bolts and nuts Failure to follow these cautions can result in equipment damage or aircraft FOD For more information see INTEROPERABILITY 4 4 Toe in Toe in of l...

Page 24: ...raight or Toe in 4 Mechanical L 850C L Runway Edge RE I Toe in to centerline Optical L 850D L ICAO Runway Threshold RT I Straight or Toe in 3 5 Optical L 850D L Runway End RN I Straight N A L 850D L ICAO Runway Threshold End RTN I 1 Straight or Toe in 3 5 Optical L 850T L Runway Status Takeoff Runway Intersection Light RS I Straight N A Approach Centerline AC I Straight N A Approach Cross Bar AC I...

Page 25: ...ng installation and to keep track of the color and toe in of each side Figure 4 Light emission directions Light beam direction Light beam direction A and B directions 4 5 2 RELIANCE IQ0 and RELIANCE IQ1 schematic installation example It is important to keep track of the positioning of the RELIANCE IQ0 and RELIANCE IQ1 light fixtures in the bases in order to program the RELIANCE Intelligent Lightin...

Page 26: ... the curve Table 1 Bidirectional light beam Straight Toe in Narrow Wide Wide Curved ICAO Fig A2 13 ICAO Fig A2 12 FAA L852C L FAA L852D L FAA L852K L Table 2 Unidirectional light beam Straight Toe in Narrow Wide Wide Curved ICAO Fig A2 13 ICAO Fig A2 12 FAA L852C L FAA L852D L FAA L852K L Right Left RELIANCE Inset Lights Installation 16 Copyright ADB Safegate All Rights Reserved ...

Page 27: ...to the series circuit in the same manner as the RELIANCE IQ The SIU is also connected to the secondary side of a standard isolation transformer using a standard 2 pin FAA style connector Connection to the sensor is established using an IP68 rated 7 pin connector The SIU can also supply the sensor with DC voltage from a built in current to voltage converter 5 4 Network Concentrator Unit NCU The NCU...

Page 28: ...tool for programming Connect the LPC unit to the SCM unit The following are instructions how to set up the hardware equipment required for RELIANCE IQ programming Figure 6 LPC and SCM unit Connection Box Arbitrary wire orientation 230 240 VAC or 100 115 VAC Cable 5949114 Connection Box SDM 591677 LPC 591859 LPC 1859 SCM 591677 SCM 591677 LPC 591859 Power cord Power cord Power cord Disassemble asse...

Page 29: ...oduct 1 Using the cable supplied 594115 connect to Output 1 or Output 2 to a RELIANCE IQ product Note The short circuit plug should be connected to the output NOT in use either Output 1 or Output 2 The two outputs are connected in series to give equal functionality 2 Make sure the Remote button 2 on the LPC is NOT pressed in off before you start programming 3 Turn on the Power button 3 Figure 8 Ba...

Page 30: ...Q product 1 Make sure that the Remote button on the LPC is NOT pressed in off before you start programming 2 Start the AMT program on the PC If the Can t open COM port window appears click OK 3 Enter Username and Password for example guest and adbsafegate then click OK 4 Chose the text file with the required airport and light to use then click Open 5 If required select to use the correct COM port ...

Page 31: ...ware tab and click Device Manager Select Ports COM LPT to view the COM port in use for example USB to Serial bridge COM 2 6 Set the connection to LPU Note If an RS232 Error window appears click OK 7 Check the LPU tab default appears in the upper area of the window UM 0210 Rev 2 0 2020 04 30 21 Copyright ADB Safegate All Rights Reserved ...

Page 32: ...ight parameter name to configure for example SB1_B 9 Check the bottom of a RELIANCE IQ for the Production ID PID number 10 From the LPU Manager tab enter the PID number in the text field manually or by using a bar code reader Note The number corresponds to the product information number found on the bottom of the RELIANCE IQ as in the previous step RELIANCE Inset Lights Operation 22 Copyright ADB ...

Page 33: ...ng the parameters is complete a checksum check is performed to ensure the RELIANCE IQ has received the new parameters without fault If the unit without fault click OK and the unit is now ready to use 15 Disconnect the RELIANCE IQ product cable 16 Turn off the SCM LPC for at least 30 seconds to fully power down the RELIANCE IQ or when no more RELIANCE IQ products are to be configured 17 Turn on the...

Page 34: ...mited amount of time The IQ can be configured to once current is restored in the circuit set the lamp to the remembered state typically the last commanded state before a power loss This feature when enabled overrides the default state It is possible to apply a condition based on the amount of time current was lost The RELIANCE IQ sets the lamp to default state if current was restored beyond this t...

Page 35: ...eement from ADB SAFEGATE 6 1 Basic maintenance program There are recommended maintenance tasks to ensure that the equipment is in correct operating condition Maintenance tasks Weekly Visual inspection of the light fixture Removal of dust from external surfaces of the light fixture Monthly Check of the optical window check for mechanical damage Check for proper fixing of the light fixture in its ba...

Page 36: ...rque level specified as they are generic The workshop maintenance refers to following 1 Replace a light fixture 2 Check the light fixture for water tightness 3 Replace a light engine 4 Replace a prism and its gasket 5 Replace the bottom cover and converter 6 Reset the fail open converter 6 2 1 Open and close a 12 inch fixture Remove 1 Place the light fixture upside down and remove the four screws ...

Page 37: ...ld have colored wires towards each other and crossed Converters with 2 connectors the cables should have colored wires away from each other and crossed Light fixtures with only one LED board need to have its LED board connected to the LED B channel see Figure 12 Place the top cover over the bottom cover align A and B sides on the top cover with the corresponding sides on the bottom cover Note Befo...

Page 38: ...ure between bottom cover and top plate or between prism and top plate or water tightness valve and top plate the light fixture is not watertight and must be repaired Release the air from the light Disassemble the light fixture and re check the mating surfaces and gaskets Assemble the light fixture and perform the water tightness test again b If the light fixture is water tight release the compress...

Page 39: ...ree prism light fixtures have two types of LED boards that look the same one that is supposed to be connected with a standard LED cable and two that are supposed to be connected in pair using a split LED cable It is of high importance to keep track of which LED boards are which even if they look like there the same This because the light fixture will not function properly if the LED boards are ins...

Page 40: ...r including 4 screws from the body using a 4 mm Allen key see fig 1 x 3 Remove the Teflon and steel protective plates from the LED board holder 4 Remove the prism and its gasket see fig 1 x Figure 18 Remove LED board holder Figure 19 Remove prism and gasket RELIANCE Inset Lights Maintenance 30 Copyright ADB Safegate All Rights Reserved ...

Page 41: ... gasket and tighten the two M5x12 screws to a torque of 4 5 Nm 6 Looking from above make sure the prism edge is parallel with the prism holder see Figure 21 Figure 21 Prism holder edge 7 Use alcohol based cleaner to remove any grease or dust from the prism 8 Attach the LED board holder including screws and gently tighten the screws on the LED holder in sequence following number 1 4 see Figure 22 9...

Page 42: ... Disassemble the light fixture 2 From inside the housing disconnect all cables from the LED board Replace 1 Place the new gasket on the new bottom cover with converter 2 Connect the LED board cable s Note the orientation and alignment of the cables in Figure 23 and Figure 24 RELIANCE Inset Lights Maintenance 32 Copyright ADB Safegate All Rights Reserved ...

Page 43: ...unt jumper 2 54 mm 0 100 inch spacing see Figure 25 Figure 25 2 way electrical shunt jumper Reset 1 Locate the 3 pin reset connector s on the converter For the two connector converter there is one reset connector for each side 2 Place the 2 way electrical shunt 2 54 mm spacing over the two pins marked red see Figure 26 and Figure 27 Figure 26 Converter with 1 connector Figure 27 Converter with 2 c...

Page 44: ...ct and disassemble the light fixture 2 Locate the fuse resistors see Figure 28 and Figure 29 Figure 28 Converter with 1 connector Figure 29 Converter with 2 connectors 3 Remove the fuse resistors by pulling away from the converter a For converters with 1 connector always replace both fuse resistors at the same time b For converters with 2 connectors always replace both fuse resistors related to th...

Page 45: ...lable for RELIANCE and RELIANCE IQ inset light fixtures For more information see www adbsafegate com and the spare part lists or contact ADB SAFEGATE for assistance UM 0210 Rev 2 0 2020 04 30 35 Copyright ADB Safegate All Rights Reserved ...

Page 46: ...RELIANCE Inset Lights Spare Parts 36 Copyright ADB Safegate All Rights Reserved ...

Page 47: ...ket bolts and nuts Failure to follow these cautions can result in equipment damage or aircraft FOD Table 3 Interoperability matrix Base type Required O ring Bolt installation Stud installation Required dimension Recommended torque Required nut Recommended torque ADB 12 in Eurobase 7080 90 650 D259 3 5 7 1411 20 482 Metric screw kit 12 in M10 25 mm 21 Nm Loctite 2701 1411 20 500 Self locking nut ki...

Page 48: ...RELIANCE Inset Lights INTEROPERABILITY 38 Copyright ADB Safegate All Rights Reserved ...

Page 49: ...Runway threshold ICAO 51 VA 45 W 9 VA 0 85 60 VA Runway threshold wingbar ICAO 52 VA 45 W 9 VA 0 85 61 VA Runway end L 850D L red 18 VA 25 W 8 VA 0 7 26 VA Runway end L 850D L red red 27 VA 45 W 5 VA 0 85 32 VA Runway status takeoff intersection L 850T L 15 VA 15 W 6 VA 0 7 21 VA Stopway ICAO 22 VA 25 W 10 VA 0 7 32 VA Taxiway centerline narrow L 852C L 12 VA 1 15 W 5 VA 0 7 17 VA Taxiway centerli...

Page 50: ...2 13 VA Warning For IQ fixtures The minimum dimension for the isolation transformer is 65 W The isolation transformer must have an extra 12 VA available on top of the load for communication bandwidth For fail open fixtures The maximum dimension for the isolation transformer is 200 W For a 2A power system refer to the 2A power system description for further explanation The 2A power system requires ...

Page 51: ...late Secondary cable for a 2 5 mm2 Cu wire 2 conductors 0 6 W m Secondary cable for a 4 mm2 Cu wire 2 conductors 0 4 W m Primary cable for a 6 mm2 Cu wire 1 conductor 0 12 W m The cable between the isolation transformer and the lamp adds losses that cannot be ignored when dimensioning the circuits and selecting rating for secondary transformers and regulators Warning Cable lengths should not excee...

Page 52: ...RELIANCE Inset Lights CABLE LOSS 42 Copyright ADB Safegate All Rights Reserved ...

Page 53: ...airport then company name prefer customer id number Contact phone number and email address Product with part number preferable or product number Have you reviewed the product s manual and troubleshooting guide Do you have a True RMS meter available and any other necessary tools Be located with the product ready to troubleshoot Note For more information see www adbsafegate com or contact ADB SAFEGA...

Page 54: ...ent parts which are fully removed separated from any customer equipment and returned will be accepted for our recycling program All items returned must be clearly labelled as follows For ROHS WEEE Recycling Sender contact information Name Business Address Phone number Main Unit Serial Number ADB SAFEGATE will continue to monitor and update according for any future requirements for EU directives as...

Page 55: ...UM 0210 Rev 2 0 2020 04 30 45 Copyright ADB Safegate All Rights Reserved ...

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