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Appendix A - Technical Reference

 

 150-504-100-03

40

August 1, 2002

 HRE-504 List 1, List 1B, and List 2

Air Stem Valve

The air stem valve (ASV) is part of an all metal, nickel-plated brass assembly as shown in 

Figure 2 on page 3

. Th

valve is used to pressurize the enclosure from an external air supply. 

The assembly consists of an adapter that tightens into a brass fitting (located on the bottom of the base), the ASV 
which tightens into this adapter, and a cap that screws on the top of the ASV. The adapter has two O rings that are 
required to create an airtight seal. One is located on the outer threaded stem that connects to the brass fitting. The 
other is located at the base of its inner well where it seals the ASV to the adapter. 

To remove and replace the ASV:

1

Grip the adapter nut with a 

3

/

4

-inch (1.9 cm) wrench, and the ASV with a 7/16-inch (1.1 cm) wrench. 

2

While holding the adapter nut steady, remove the ASV by turning it counterclockwise. If the adapter nut 
becomes loose, torque it to 60 inch-pounds.

3

Verify that the O ring in the adaptor’s inner well has remained in place. If not, reseat it.

4

Thread the new ASV into the adapter. Do not crossthread.

5

Grip the adapter nut with a 

3

/

4

-inch (1.9 cm) wrench and the PRV with a 7/16-inch (1.1 cm) wrench and torque 

the valve to 120 inch-pounds. Do not overtighten. Excessive torque does not improve the seal and may 
damage the ASV.

6

Pressurize the chamber and check entire assembly for leaks.

Air Pressure Cutoff Valve

The air pressure cutoff valve (PCV) is part of an all metal, nickel-plated brass assembly as shown in 

Figure 2 on 

page 3

. The valve controls the flow of air from the air-core stub into the enclosure. 

The assembly consists of an adjusting knob and stem that is interlocked to a limiting nut. The outer limiting nut 
tightens into the outer threads of the body housing connected to the enclosure’s baseplate. The stem tightens into 
the inner threads of the housing. The stem’s tip has three O rings that work to open and close the airflow through 
the base of the body housing. When the adjusting nut is fully clockwise, the airflow is OFF. When it is rotated one 
turn clockwise, the air flow is ON. The body housing also has an O ring on its threads to create an airtight seal 
when the limiting nut is tight. 

To remove and replace the PCV:

1

Loosen the limiting nut with a 1-inch (2.54 cm) wrench by turning it a half turn counterclockwise. 

2

Since the valve stem is internally threaded to the body housing, both the limiting nut and adjustment knob 
must be turned together. Turn them counterclockwise until both are fully unthreaded from the body housing.

3

Pull the adjusting knob and limiting nut subassembly away from the body housing until completely 
disengaged. Some resistance will occur as the stem’s O rings rub against the walls of the body housing.

4

Check that the O ring is attached to the threaded tip of the body housing.

5

The replacement PCV assembly includes the limiting nut, adjustment knob and all O rings. Do not attempt to 
disassemble it. Insert the valve stem into the body housing’s threaded tip. Insert it as far as it will go. Some 
resistance will occur as the O rings contact the inner housing threads. 

6

Rotate the limiting nut clockwise a half turn. 

7

Tighten the adjusting nut to the O ring by grasping both the limiting nut and the adjustment knob and 
tightening this subassembly into the housing. Do not crossthread.

8

Turn the adjusting knob clockwise until contact is felt between the stem’s O rings and the inner threads of the 
body housing.

9

Use the 1-inch (2.54 cm) wrench to torque the limiting nut to 200 inch-pounds. Do not overtighten. Excessive 
torque does not improve the seal and may damage the PCV.

Summary of Contents for 150-2202-01

Page 1: ...HIGAIN REMOTE ENCLOSURE USER MANUAL HRE 504 List 1 Part Number 150 2202 01 CLEI T1MF3004 List 1B Part Number 150 2202 12 CLEI N A List 2 Part Number 150 2202 02 CLEI T1MF4004...

Page 2: ...s Disclaimer of Liability Information contained in this document is company private to ADC DSL Systems Inc and shall not be modified used copied reproduced or disclosed in whole or in part without the...

Page 3: ...ent of damage to the transportation company and to ADC Order replacement equipment if necessary Check the packing list to ensure complete and accurate shipment of each listed item If the shipment is s...

Page 4: ...Inspecting the Shipment 150 504 100 03 iv August 1 2002 HRE 504 List 1 List 1B and List 2...

Page 5: ...Surface Mounting 10 Rack Mounting 11 Grounding the Enclosure 12 Grounding a Pole Mounted Enclosure 12 Grounding a Flat Surface Mounted Enclosure 14 Installing Doubler or Repeater Units 16 Detaching t...

Page 6: ...essure Relief Valve 39 Breather Vent Valve 39 Air Stem Valve 40 Air Pressure Cutoff Valve 40 Appendix B Specifications ____________________________________________________________ 42 Appendix C Produc...

Page 7: ...t 1 and List 2 Enclosure Dimensions 22 10 HRE 504 Top View with Cover Removed 23 11 HRE 504 Front and Rear Views 24 12 Lightning Protection Unit 25 13 HRE 504 Interface Wiring Diagram and Cable Assign...

Page 8: ...List of Tables 150 504 100 03 viii Augusr 1 2002 HRE 504 List 1 List 1B and List 2...

Page 9: ...single width mechanical slots It has a single gel filled stub HRE 504 List 1 and List 1B or air filled stub HRE 504 List 2 The gel filled unit is intended for aboveground pole mounting applications th...

Page 10: ...pressure relief valve if the air filled unit is not pressurized The assembly allows the enclosure to breathe and keeps the internal atmosphere free of harmful contaminants Figure 2 on page 3 shows the...

Page 11: ...her vent valve Insect screen Air inlet Air outlet Adapter Breather adapter Baseplate outer surface Baseplate outer surface Baseplate outer surface Baseplate outer surface Baseplate connection Cap Valv...

Page 12: ...it has a breather vent valve instead of a pressure relief valve The breather vent valve allows the circulation of outside air through the gel filled enclosure when it is not pressurized The enclosure...

Page 13: ...ve covering that withstands exposure to sunlight atmospheric temperatures ground chemicals and stresses expected in standard installations The HRE 504 cable sealing O ring and V Band seal have been sa...

Page 14: ...inlet air supply turn the air cutoff valve clockwise 1 full turn To turn on the inlet air supply turn the air cutoff valve counterclockwise 1 full turn To avoid pressure buildup the pressure relief va...

Page 15: ...List 1 and List 2 Technical Practice Before installing the HRE 504 unpack and inspect the shipment for missing components and physical damage that may have occurred during shipping To unpack the enclo...

Page 16: ...t surface mounting see Flat Surface Mounting on page 10 Rack mounting see Rack Mounting on page 11 A mounting template drawing is included with the bracket to help you locate the correct mounting hole...

Page 17: ...k the location of the center mounting holes Use the two middle mounting holes for this application Remove the mounting bracket 4 Drill two 1 4 inch 0 635 cm diameter mounting holes at the locations ma...

Page 18: ...two holes on the outside bottom of the mounting bracket Tighten the lag bolts 7 Secure the enclosure bracket to the pole by securely tightening all lag bolts 8 Reattach the enclosure base mounting bra...

Page 19: ...case If the cable stub connects to an aerial cable form a drip loop in the cable and dress it up the wall to the splice case Rack Mounting Have the following equipment ready before you begin this pro...

Page 20: ...nce must be 25 W or less 4 If the resistance requirement is met proceed to Step 5 If the requirement is not met follow local practices to lower the resistance to ground to comply with the requirement...

Page 21: ...quirement in Step 8 is not met ground the main cable shield every 2 000 feet 610 m Figure 5 Grounding for Pole Mounted Unit If the main feeder cable s shield is bonded to the stub s shield the green i...

Page 22: ...0 and 2 5 Newton meters 5 Use a 6 AWG cable to connect the main cable shield to the ground connection in the manhole 6 Using a Megger type ohmmeter measure the main cable shield resistance to manhole...

Page 23: ...Installation HRE 504 List 1 List 1B and List 2 August 1 2002 15 Figure 6 Grounding for Flat Surface Mounted Unit HRE 504 No 6 Gauge Wire Grounding Lug No 6 Gauge Wire Bullet Bond Field Side CO Side Sp...

Page 24: ...d in the slot connector 2 Push the unit into the card edge connector until it is entirely within the card guide The unit should snap into place indicating that it is properly seated Table 1 lists the...

Page 25: ...eps to detach the dome from the enclosure baseplate 1 Release internal pressure 2 Unclamp the dome from the baseplate 3 Lift the dome away from the baseplate Figure 7 Detaching the Dome from the Basep...

Page 26: ...page 5 Close the pressure cutoff valve by rotating the valve clockwise one full turn This blocks the pressure from the external source Unlock the enclosure Gently push the dome cover back and forth w...

Page 27: ...e main cable Verify that the air cutoff valve is closed or turned fully clockwise Turn on the pressure from the external source 8 If you are pressurizing an HRE 504 List 2 from the main cable open the...

Page 28: ...ts vertical position as shown in Figure 4 on page 8 This reduces the headroom required in manhole installations from 10 inches to less than 3 inches and the amount of valuable air space required for s...

Page 29: ...on P1 label date code Contains the serial number date code and configuration code The date code consists of YY Last two digits of shipment year DDD Julian date The configuration code consists of Part...

Page 30: ...age and protects the enclosure from heat and other harmful environmental effects The dome seals the inner assembly when clamped to the baseplate providing a seamless corrosion resistant easily removed...

Page 31: ...o four doubler units The cage also has a retainer bar which serves the following purposes Writing the circuit ID of each slot on the label attached to each retainer bar Preventing the doubler or remot...

Page 32: ...bed retainer screws at the base of the card cage one on each side lock the card cage in its normal level position which helps prevent tilting during severe vibrations The cable stubs shield is grounde...

Page 33: ...ugh the individual gas tubes are field replaceable components replace the entire LPU when any of its protector tubes are functioning improperly See Replacement Parts on page 37 for details on replacin...

Page 34: ...and clean it if necessary 5 Remove the pressure relief valve from the plastic bag Verify that an O ring is installed on the threaded end of the valve 6 Carefully place the threaded end of the air pre...

Page 35: ...blue group the remaining six spares are in the orange group Order Wire Connections The external order wire pair access port is connected to its surge protector by the red and brown jumper wire The bl...

Page 36: ...1 CO Blue White 6 Brown 5 4 1 Loop 2 In Out 2 CO Orange White 9 Slate 8 5 2 Loop 2 In Out 2 CO Orange Red 9 Blue 8 6 3 Loop 2 In Out 2 CO Orange Red 9 Orange 8 7 4 Loop 2 In Out 2 CO Orange Red 9 Gre...

Page 37: ...corresponds to the T1 Side 2 Out pair in Figure 13 The HDSL Side 2 Out pair in Table 3 corresponds to the T1 Side 2 In pair in Figure 13 The black and white pair in the Blue group is used to access t...

Page 38: ...mn deployment rules when mixing units from both columns in the same enclosure To comply with the requirements in TA NWT 0012101 maximum ambient temperature of 115 F with full solar load the number of...

Page 39: ...le then make all the spans the same electrical length same 196 kHz loss This minimizes span loss and maximizes operating margin resulting in the optimum transmission performances If specific applicati...

Page 40: ...uction When using these splicing procedures maintain cable pair integrity when splicing stub pairs into the main cable Follow local practices as required Pre splicing Procedure To pre splice the enclo...

Page 41: ...o aid in the removal of grease 6 Remove grease by wiping the tied ends and the cable butt with a clean cloth or paper towel 7 Keep cable pairs dry Cover the exposed splice to protect it from the eleme...

Page 42: ...ide of the cable stub with a straight splice 4 Once the cables are connected wrap the CO splice with aluminum tape or dress out the splice according to local procedures 5 Connect the field side of the...

Page 43: ...e half its width and form the tape in place Aluminum tape provides electrical isolation from outside EMI sources For these applications dress out the splice per local practices 4 Repeat Step 3 wrappin...

Page 44: ...nical Reference 150 504 100 03 36 August 1 2002 HRE 504 List 1 List 1B and List 2 Figure 16 Post Splicing Procedure HRE 504 CO side of the main cable CO side of the cable stub CO cable stub Field side...

Page 45: ...LPU surge arrestors and see Table 5 on page 38 for replacement part numbers Additionally ADC recommends that the O ring be closely examined whenever the housing is opened for maintenance If the O rin...

Page 46: ...er O Ring 1 V Band Locking Clamp 2 Desiccant two unit Bag 132 1033 01 O Ring Desiccant 1 Dome Cover O Ring 2 Desiccant two unit Bag 132 1034 01 LPU Surge Arrestor Desiccant 1 Single Slot 4 Port Protec...

Page 47: ...kwise If the adapter nut becomes loose tighten it to 60 inch pounds 3 Verify that the O ring in the adaptor s inner well has remained in place If not reseat it 4 Thread the new PRV into the adapter Do...

Page 48: ...ting nut The outer limiting nut tightens into the outer threads of the body housing connected to the enclosure s baseplate The stem tightens into the inner threads of the housing The stem s tip has th...

Page 49: ...turn the adjustment knob until it moves freely Then retighten the limiting nut 12 Rotate the adjustment knob a full turn counterclockwise from its full clockwise position This should turn the pressure...

Page 50: ...Environment Operating Temperature 40 F to 150 F 40 C to 65 C Operating Humidity 5 to 95 non condensing Altitude To 14 000 ft 4 300 m Mounting Dual or Single 239 T1 or DDS ISDN Repeater Mechanics Dime...

Page 51: ...tion Testing System Turn Up and Testing Network Monitoring upstream or downstream Power Monitoring and Remote Surveillance Service Maintenance Agreements Systems Operation ADC Technical Assistance Cen...

Page 52: ...dards Institute ASV Air stem Valve AWG American Wire Gauge B BVV Breather vent Valve C CLEI Common Language Equipment Identifier E ECI Equipment Catalog Item H HDU HiGain Doubler Unit I ICEA Insulated...

Page 53: ...Appendix D Abbreviations 150 504 100 03 46 August 1 2002 HRE 504 List 1 List 1B and List 2...

Page 54: ...l use ADC will replace defective media at no charge if it is returned to ADC during the 30 day warranty period along with proof of the date of shipment The transportation charges for shipment of retur...

Page 55: ...ED FIRM ISO 9001 TL 9000 ADC DSL Systems Inc 14402 Franklin Avenue Tustin CA 92780 7013 Tel 714 832 9922 Fax 714 832 9924 Technical Assistance Tel 800 638 0031 Tel 714 730 3222 Fax 714 730 2400 DOCUME...

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