ADC PHASE 6 OPL, User Manual

Page 1: ...E 6 OPL USER S MANUAL American Dryer Corporation 88 Currant Road Fall River MA 02720 4781 Telephone 508 678 9000 Fax 508 678 9447 E mail techsupport amdry com www amdry com ADC Part No 113022 061897DM...

Page 2: ...eyouwillfindituseful ADCreservesthe right to make changes from time to time without notice or obligation in prices specifications colors and material andtochangeordiscontinuemodels Replacement parts c...

Page 3: ...AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE DO NOT USE DRYER IN THE PRESENCE OF DRY CLEANING FUMES DO NOT DRY MOP HEADS IN THE DRYER WARNING CHILDREN SHOULD NOT BE ALLOWED TO PLAY ON OR...

Page 4: ...ATURE DISPLAY 11 I TEMPERATURE CONVERSION STATUS 11 J ANTI WRINKLE PROGRAM 12 K AUDIBLE TONE SIGNAL 12 L PREPROGRAMMED CYCLE PREVIEW 12 M REVERSING OPTION 12 N DIAGNOSTICS 13 O SYSTEM PARAMETERS Progr...

Page 5: ...CTION IX PHASE 6 OPL PROGRAMMING LIMITS 54 A PREPROGRAMMED CYCLES 54 B SYSTEM PARAMETERS Program Locations 55 C FIXED PARAMETERS 55 SECTION X PHASE 6 AUTO CYCLE PATENT NO 4 827 627 56 A and B Factor P...

Page 6: ...c Drying Cycle The Phase 6 OPLAutomatic Drying Cycle Patent No 4 827 627 principle is based on one of the most fundamental laws of thermodynamics which governs the flow of heat in thermal systems Util...

Page 7: ...helps eliminate wrinkled loads I L E D Display informs user of cycle status programs and displays important diagnostic and fault codes J Anti Wrinkle Program helps keep items wrinkle free when they ar...

Page 8: ...D R RPM Phase 6 microprocessor control computer also displays basket tumbler RPM by pressing the ENTER START Key and releasing it then press the ENTER START Key and holding the tumbler RPM will be dis...

Page 9: ...d Cool Down Cycle is completed the dryer will shut off automatically With theAnti Wrinkle Program active when the cooling cycle is completed and the dryer is shut off if the main door is not opened th...

Page 10: ...factory as outlined on page 51 and page 52 However even though these are the most common cycles used they should be reviewed to ensure they meet the location application or needs Should changes be fo...

Page 11: ...age of extraction selected When the Phase 6 OPL microprocessor controller computer determines that ALL the factors are met the drying cycle will end and the dryer will go into the cool down cycle Auto...

Page 12: ...delicate items which require very low temperatures and long drying and or cool down time periods Timed Manual Cycle Mode Selections 1 Drying Time programmable from 0 to 99 minutes in one minute incre...

Page 13: ...om 20 C to 37 C in one degree increments b Timed Manual Drying Cycle Mode NOTE TheCoolDownCyclewillruneitheruntiltheCoolDownTemperatureisreachedoruntilthe CoolDownTimehasexpired whichevercomesfirst G...

Page 14: ...ROGRESS TEMPERATURE DISPLAY While the dryer cycle is in progress the temperature in the basket tumbler can be displayed by pressing the ENTER START Key The temperature will be displayed in either Fahr...

Page 15: ...in one second increments 3 Guard On Time a Programmable from 10 seconds to 60 seconds in one second increments 4 Maximum Guard Time a Programmable from 1 minute to 99 minutes in one minute increments...

Page 16: ...ll read LINT dOOR or MAIN dOOR This display code will also appear if while a cycle is in progress the lint door or main door was opened This will shut the drying cycle off and no keyboard touch pad en...

Page 17: ...ng on the heat service applied to the dryer b Temperature Conversion Status this program controls whether the temperature related programs will be operated in Fahrenheit F or Celsius C The programs af...

Page 18: ...model dryer This factor setting is dependent upon the model dryer and the type of heating unit The range of adjustment of this slope factor is 1 through 99 in increments of one 1 1 This factor Factor...

Page 19: ...int count is from 0 to 10 b Anti Wrinkle Program Activation this parameter program controls whether or not the Anti Wrinkle Program will be active on for manually loaded cycles ONLY c Buz Time Anti Wr...

Page 20: ...1 Preprogrammed Cycles a Automatic Drying Cycle Patent No 4 827 627 1 Light emitting diode L E D display reads REAdY no cycle in progress 2 Press the letter on the keyboard touch pad corresponding to...

Page 21: ...the Maximum Anti Wrinkle On Time has expired at which time the L E D display will read dONE until the main door is opened b Timed Manual Drying Cycle 1 L E D display reads REAdY no cycle in progress 2...

Page 22: ...t increments For example for 95 press Key 9 Key 5 and then press the ENTER START Key 5 For optional reversing models if the system parameters are set for Select Reverse the L E D display will now read...

Page 23: ...ay will read dONE until the main door is opened b Timed Manual Dryer Cycle 1 L E D display reads REAdY no cycle in progress 2 Press Key MANUAL 3 L E D display will now read dRY TIME 00M Enter the dryi...

Page 24: ...ys START GUARd If the main door is not open within theAnti Wrinkle Delay Time i e 90 seconds the basket tumbler will rotate without heat for the programmedAnti Wrinkle On Time i e 20 seconds The Phase...

Page 25: ...le status portion of the L E D will display i e dRY LEVEL 68 PcT The display will change and count upward until the percentage of extraction programmed is reached 2 Timed Manual Drying Cycle a While a...

Page 26: ...to illustration below a HEAT INDICATOR this indicator dot is on whenever the Phase 6 OPL microprocessor controller computer is calling for the heating unit to be active on 4 Illustration No 4 refer to...

Page 27: ...IS OPEN ELAPSE TIME___MIN CYCLE DISPLAY TIME ELECTRIC SPECIFIC HEAT TYPE OF DRYER ELECTRICALLY HEATED F FABRIC TEMPERATURE FAR DEGREE IN FAHRENHEIT FLASH FLASH DISPLAYACTIVE GAS SPECIFIC HEAT TYPE OF...

Page 28: ...icates an OVERHEAT CONDITION LINT dOOR when the LINT DOOR or LINT DRAWER is open or there is a fault in the LINT DOOR DRAWER CIRCUIT MAIN dOOR when the MAIN DOOR is open or there is a fault in the DOO...

Page 29: ...ONCE and the 0 Key three 3 times The 0 Key must be pressed three 3 times within 2 seconds after pressing the ENTER START Key If this access sequence is not entered correctly the Phase 6 OPL microproc...

Page 30: ...ler computer will now return to the operating mode and the L E D display will read REAdY B PROGRAMMING FLOWCHARTS The following section of this manual page 29 through page 50 explains the programming...

Page 31: ...Patent No 4 827 627 30 Timed Manual Drying Cycle 35 System Parameters Program Program Location 2 39 Program Location 5 41 Program Location 8 42 Program Location 0 45 Manually Loaded Cycles Automatic D...

Page 32: ...e 0 Key Toggles the parameter selections and the ENTER START Key locks them into the program System parameter program location to be changed Preprogrammed cycle to be changed Enter program to be chang...

Page 33: ...med cycle to be changed i e A Display will read CYCLEA for 1 second and then AUTO or MANUAL Cycle between automatic and manual by pressing the 0 Key If no change is required press ENTER START Key or F...

Page 34: ...tinued dRY 180 F TEMP 1 8 2 Continued Display will read dRY for 1 second TEMP for 1 second drying temperature and then temperature programmed If a change is necessary enter temperature change 160 to 2...

Page 35: ...RT Key if no change If a change is necessary enter change 90 to 100 in increments of 1 I e for 95 press Key 0 Key 9 Key 5 and then press ENTER START Key Display TIME for 1 second Cool Down Time Press...

Page 36: ...If a change is necessary enter temperature change 70 to 100 F in increments of 1 F I e for 80 F press Key 0 Key 8 Key 0 and then press ENTER START Key Slope Factor If no change press ENTER START Key...

Page 37: ...nto the computer under Key A By pressing Key A when the display reads READY this will begin a drying cycle Off Set Factor If no change press ENTER START Key If a change is necessary enter Factor B cha...

Page 38: ...e to be changed i e D Display will read CYCLEd for 1 second and then AUTO or MANUAL Cycle between automatic and manual by pressing the 0 Key If no change is required press ENTER START Key or For Non R...

Page 39: ...ter time change 0 to 99 minutes in increments of 1 minute I e for 35 minutes press Key 0 Key 3 Key 5 and then press ENTER START Key dRY TEMP 190 F 1 8 2 Continued Display will read dRY for 1 second TE...

Page 40: ...is necessary enter time change 0 to 99 minutes in increments of 1 minute I e for 8 minutes press Key 0 Key 8 and then press ENTER START Key Display reads TEMP for 1 second Cool Down Temperature Press...

Page 41: ...y 0 Key 3 Key 0 and then press ENTER START Key Press ENTER START Key if no change If a change is necessary enter temperature change 5 to 10 seconds in increments of 1 second I e for 8 seconds press Ke...

Page 42: ...will read FAR or CEL The 0 Key will toggle between Fahrenheit and Celsius If no change press ENTER START Key Display will read GAS STEAM or ELECTRIC The 0 Key will toggle between thses selections If...

Page 43: ...Slect next program change REAdY To exit press CLEAR STOP Key Offset Factor If no change press ENTER START Key If a change is necessary enter Factor b change 1 to 99 in increments of 1 I e for Factor 5...

Page 44: ...START Key once and immediately press the 0 Key three 3 times within two 2 seconds FLASH NFLASH 0 FLASH or 5 0 NFLASH Display will read FLASH or NFLASH The 0 Key will toggle between FLASH and NFLASH I...

Page 45: ...increments of 1 F I e for 90 F press Key 0 Key 9 Key 0 and then press ENTER START Key Display will read COOL for 1 second and TEMP for 1 second If no change press ENTER START Key If a change is necess...

Page 46: ...e change 5 to 10 seconds in increments of 1 second I e for 7 seconds press Key 0 Key 7 and then press ENTER START Key Display will read SPIN for 1 second and TIME for 1 second If no change press ENTER...

Page 47: ...t press CLEAR STOP Key 04 S O Display will read BUZZ for 1 second and TIME for 1 second If no change press ENTER START Key If a change is necessary enter time change 0 to 15 seconds in increments of 1...

Page 48: ...ange 10 to 60 seconds in 1 second increments I e for 15 seconds press Key 1 Key 5 and then press ENTER START Key If no change press ENTER START Key If a change is necessary enter lint count change 1 1...

Page 49: ...me c h a n g e 1 to 9 9 min u t e s in increments of 1 minute I e for 12 minutes press Key 1 Key 2 and then press ENTER START Key Continued TIME 2 080 S 12 M I I Display will read ANTI for 1 second WR...

Page 50: ...1 F I e for 172 F press key 1 Key 7 Key 2 and then press the ENTER START Key Display will read dRY for 1 second LEVEL for 1 second and then 100 The dryness level is automatically set to 100 If no chan...

Page 51: ...i s programmed for select reverse I reverse action is desired press ENTER START Key If no reverse action is desired press 0 Key Display will read PRESS S T A R T and the n pr ess ENTER START Key to be...

Page 52: ...minute I e for 30 minutes press Key 3 Key 0 and then press ENTER START Key Display will now read COOL for 1 second an TIME for 1 second 00M displays Enter the COOL TIME from 0 to 99 minutes in increm...

Page 53: ...d then press the ENTER START Key F180 0 8 SELREV 0 For Reversing models Display will read select reverse i f s y s t e m p a r a m e t e r i s programmed for select reverse I reverse action is desired...

Page 54: ...anual Timed Mode Anti Wrinkle Active Dry Time 30 minutes Dry Temperature 180 F Cool Down Time 4 minutes Cool Down temperature 80 F CYCLE F Manual Timed Mode Anti Wrinkle Active Dry Time 10 minutes Dry...

Page 55: ...l Time 5 seconds CYCLE E Manual Timed Mode Reverse Anti WrinkleActive Dry Time 30 minutes Dry Temperature 180 F Cool Down Time 4 minutes Cool Down Temperature 80 F Spin Time 60 seconds Stop Dwell Time...

Page 56: ...Factor Parameters on page 56 B Factor Offset refer to A and B Factor Parameters on page 56 Program Location 5 Key 5 Flash or No Flash Program Location 8 Key 8 Cool Down Time Cool Down Temperature Spi...

Page 57: ...Manual Drying Cycle Mode a Drying Temperature dRY TEMP from 100 F to 200 F in one degree increments b Drying Time dRY TIME from 0 to 99 minutes in one minute increments c Cool Down Time COOLTIME from...

Page 58: ...increments 7 Buzz Tone Time bUZZ from 0 to 15 seconds in one second increments 8 Flash Display Cycle Time FLASH 15 seconds 9 Flash Display Temperature Time dRY TEMP 1 second 10 Lint count can be set f...

Page 59: ...36 3 75 ML 95 ML 130 72 5 80 80 5 90 ML 145 ML 170 IMPORTANT If your particular model dryerA B factor is not shown in above charts contact the ADC Service Department for the appropriate factors for y...

Page 60: ...ORTANT The A and B Factors have been preprogrammed by the factory and should not be changed in the field unless the Phase 6 OPL microprocessor controller computer should fail and is being replaced THE...

Page 61: ...3 minutes or until the temperature drops below 100 F Upon failure the dryer will shut down and display bURNER SAFETY FAIL with an audio indication 4 dRUM SAFETYFAIL this routine monitors the basket t...

Page 62: ...it will continue the programmed cycle 10 TEMP SENSOR FAIL CHECK TEMP SENSOR FUSE this routine monitors the basket tumbler temperature When the temperature sensor or fuse opens with the dryer not acti...

Page 63: ...onds and the light emitting diode L E D display will read Hot The L E D display will continue to read Hot until the temperature sensed has dropped below 220 F or lower and the Phase 6 OPL microprocess...

Page 64: ...DICATORS There are a series of five 5 L E D indicators ORANGE LIGHTS located at the backside are of the Phase 6 OPL microprocessor controller computer These are identified or labeled from top to botto...

Page 65: ...ive basket tumbler motor is not yet the Phase 6 OPL microprocessor controller computer displays REVERSE indicator dot is on but the REV REVERSE motor output L E D is off then the fault is of the Phase...

Page 66: ...IT Input L E D Indicator a Should be on at ALL times unless the basket tumbler hi limit switch opens prior during the cycle while the heat was on the display would read dRUM SAFETY FAIL The dryer will...

Page 67: ...read bURNER CONTRLFAIL The dryer will run with no heat for 3 minutes or until the temp drops below 100 F Then the dryer will shut down still displaying bURNER CONTRL FAIL with an audio indication 13 P...

Page 68: ...8 28 97 100 3 10 03 97 250 4 02 17 98 250 5 07 30 98 250 6 12 07 98 250 7 04 02 99 250 8 07 30 99 400 9 08 10 99 400 10 09 30 99 500 11 03 03 00 500 12 07 19 00 750 13 12 04 00 500 14 04 05 01 500 15...