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Piston Rod and End Plug/Seal and Spacer Replacement 

1.

 

Move the integral stainless steel bypass to the bypass position. 

2.

 

Relieve the water pressure in the Iron Genie by holding down the Extra Cycle button for 5 

seconds. Once in the “BW” cycle pressure will be relieved.  

3.

 

Push extra cycle button to move control valve to “BD” cycle. 

4.

 

Push extra cycle to return the control valve to the service position (time of day on display). 

5.

 

Unplug Power Head from electrical outlet. 

6.

 

Remove the control valve back cover.  

7.

 

Remove black screw and silver washer at drive yoke on piston rod.  

8.

 

Remove two silver timer mounting screws. 

9.

 

Lift off entire Power Head assembly. 

10.

 

Remove three silver screws on stainless steel end plug retainer plate. 

11.

 

Remove end plug retainer plate. 

12.

 

Pull up on end of piston rod yoke until piston is out of valve. 

13.

 

Remove five rubber seals and four plastic spacers from valve body. 

14.

 

Replace the five rubber seals and four plastic spacers. 

15.

 

Take the piston assembly with the new piston rod and cap and push piston into valve by means 

of the end plug.  DO NOT pull up on piston rod. 

16.

 

Replace end plug retainer plate 

17.

 

Replace three silver screws on end plug retainer plate. 

18.

 

Twist yoke in a clockwise direction to align it with main drive gear. 

19.

 

Put Power Head on top of control valve. Be sure drive pin on main gear engages slot in drive 

yoke. 

20.

 

Replace black screw and silver washer at drive yoke.  

21.

 

Replace the 2 silver timer mounting screws. 

22.

 

Return bypass to service position. Water pressure automatically builds in tank. 

23.

 

Check for leaks. 

24.

 

Plug electrical cord into outlet. 

25.

 

Set time of day and cycle the control valve through an immediate regeneration to assure proper 

function. 

26.

 

Replace the Power Head back cover. 

 

 

 

 

 

 

 

Summary of Contents for AU-1054-NSSXT

Page 1: ...OXIDIZER PLUS Chemical Free Sulfur Reduction ...

Page 2: ... MAXIMUM HYDROGEN SULFIDE REMOVAL SERVICE FLOW RATE GPM PEAK FLOW RATE GPM BACKWASH RATE GPM AU 1054 NSSXT 10X54 12 PPM 6 0 9 0 1 5 Au 1354 NSSXT 13X54 12 PPM 10 0 13 0 1 5 Peak flow rates are non continuous for residential use only ...

Page 3: ... of field experience with the Oxidizer Plus have shown it will remove hydrogen sulfide in excess of 12 parts per million PPM from the raw water supply How Does It Work The Oxidizer Plus adds oxygen to the incoming raw water by passing the water through a pressurized air head in the media tank Eventually water passing through the Oxidizer Plus depletes the oxygen and the unit needs regeneration Dur...

Page 4: ...pass place in bypass position indicated by small pointer on handle Turn on main water supply 5 SLOWLY place the bypass in service position and let water flow into the mineral tank 6 Open the nearest cold water faucet and allow water to run until the air is purged from plumbing lines Note It is normal for aerated water to appear effervescent 7 Plug power cord into electrical outlet Be certain the o...

Page 5: ... delay at the start of the cycle while the pressure of the air within the tank reaches atmospheric pressure During this time no air is drawn into the tank Once the pressure has equalized you will hear as air is drawn into the unit 2 Rapid Rinse 1 minute duration Air is purged from the distributor tube 3 The unit returns to the In Service position When this happens water continues to enter the tank...

Page 6: ...til the programming icon replaces the service icon and the parameter display reads TD Adjust the displayed time with the Up and Down buttons When the desired time is set press the Extra Cycle button to resume normal operation The unit will also return to normal operation after 5 seconds if no buttons are pressed INITIATING A REGENERATION Press the Extra Cycle button The service icon will flash to ...

Page 7: ...ush and hold the Up and Down Arrow Buttons for 7 seconds Press the Extra Cycle Button once to advance to next parameter 1 DF GAL US Gallon Display Format 2 VT dF1b Down flow Single Backwash 3 CT tc Time Clock Control 4 NT 1 Single Tank System 5 DO 3 Day Override 6 RT 12 30 A M Time of Regeneration 7 BW 0 0 Minute Backwash 8 BD 60 60 Minute Air Recharge 9 RR 1 1 Minute Rapid Rinse 10 BF OFF Brine f...

Page 8: ... advance on main display If not replace Power Head Assembly Unit does not draw air in BD cycle Injector is plugged Clean or replace injector throat and nozzle Injector screen is plugged Clean or replace injector screen Line to drain is crimped or plugged Replace drain line Drain line flow control is plugged Clean drain line flow control Line pressure is too low Increase line pressure to minimum of...

Page 9: ...pe and system type are set correctly with regard to the unit itself Step the unit through a manual regeneration and verify that it functions correctly If the error re occurs unplug the unit and contact you water treatment dealer 2 Regen Failure The system has not regenerated for more than 99 days Perform a manual regeneration to reset the error code Enter the Master Programming Mode and verify tha...

Page 10: ...Power Head Assembly ...

Page 11: ...alve 5600 12 1 12037 Washer Plain 10 18 8 SS 13 1 40214 Screw Hex Wsh 6 20 x 3 4 14 2 19080 Spring Compression 6700 15 2 13300 Ball 1 4 Stainless Steel 16 1 42933 Gear Main Drive SXT 17 1 13547 Strain Relief Flat Cord 18 1 19674 Transformer 24V 9 6VA 19 1 40338 Cover Back Drive Housing 20 1 19079 Washer Friction 21 1 17438 Cam 56SXT 6700 Downflow 22 1 15151 Screw Flat Hd St 6 20 x 3 4 23 2 10218 S...

Page 12: ...CONTROL VALVE ASSEMBLY ...

Page 13: ...302 O ring Brine Spacer 21 1 13303 O ring Injector Cover 22 1 13163 Injector Body 23 1 10913 x Injector Nozzle specify size 24 1 10914 x Injector Throat specify size 25 1 10227 Injector Screen 26 1 13166 Injector Cover 27 1 13172 Brine Valve Stem 28 1 12626 Brine Valve Seat 29 1 13165 Brine Valve Cap 30 1 13167 Brine Valve Spacer 31 1 12550 Quad Ring 32 1 11973 Spring Brine Valve 33 1 16098 Washer...

Page 14: ...No Description 1 1 17290 Bypass Valve Body 3 4 1 13399 Bypass Valve Body 1 2 1 14105 Seal Bypass 3 1 11972 Plug Bypass 4 1 11978 Side Cover 5 1 13604 01 Label 6 8 15727 Screw 7 1 11986 Side Cover 8 1 11979 Lever Bypass 9 1 11989 Screw Hex Head 14 ...

Page 15: ... Assembly 13446 41 End Plug Assembly Green 60125 02 Seal and Spacer Kit Low Drive Force 10913 2 Injector Nozzle 2 Blue 10914 2 Injector Throat 2 Blue 10227 Screen 42933 Main Drive Gear 60032 Brine Valve 13302 O ring Brine Valve IOK Injector Body O Ring Kit ...

Page 16: ... bypass to the bypass position 2 Relieve the water pressure in the Iron Genie by holding down the Extra Cycle button for 5 seconds Once in the BW cycle pressure will be relieved 3 Push extra cycle button to move control valve to BD cycle 4 Push extra cycle to return the control valve to the service position time of day on display 5 Unplug Power Head from electrical outlet 6 Remove the two injector...

Page 17: ...valve from injector body 13 Discard o ring at bottom of brine valve hole in injector body 14 Install new o ring at bottom of brine valve hole in injector body 15 Press brine valve into brine valve hole in injector body Be sure shoulder bushing on brine valve is flush with injector body 16 Slide injector body onto control valve 17 Insert screws through injector cap and injector body in to mating ho...

Page 18: ...n end of piston rod yoke until piston is out of valve 13 Remove five rubber seals and four plastic spacers from valve body 14 Replace the five rubber seals and four plastic spacers 15 Take the piston assembly with the new piston rod and cap and push piston into valve by means of the end plug DO NOT pull up on piston rod 16 Replace end plug retainer plate 17 Replace three silver screws on end plug ...

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