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Troubleshooting 

Problem 

Possible Cause 

Solution 

No Display on PC Board 

No power at electric outlet 

Repair outlet or use working outlet 

Control valve Power Adapter not          
plugged into outlet 

Plug Power Adapter into outlet 

Defective Power adapter 

Replace Power Adapter 

Defective Circuit Board 

Replace Power Head Assembly 

Circuit Board does not display 

correct time of day 

Power Outage 

Reset time of day 

Power Adapter plugged into electric 
outlet controlled by light switch 

Use uninterrupted outlet 

Tripped breaker switch and/or tripped 
GFI 

Reset breaker switch and/ or GFI switch 

Control valve regenerates at 

wrong time of day 

Power Outage 

Reset to correct time of day 

Time of day not set correctly 

Reset to correct time of day 

Time of regeneration set incorrectly 

Reset regeneration time 

Time of day flashes on and off 

Power Outage 

Press any button to stop the time of day 
from flashing 

Unit does not regenerate 

Electrical Service to unit is interrupted 

Use uninterrupted outlet. Reset time of 
day 

Power failure 

Reset time of day 

Not Programmed  

Enter Master Programming mode and 
verify that the unit is configured properly 

Defective Timer 

Verify that days advance on main display. 
If not replace Power Head Assembly 

Unit does not draw air in "BD" 

cycle 

Injector is plugged 

Clean or replace injector throat and 
nozzle 

Injector screen is plugged 

Clean or replace injector screen 

Line to drain is crimped or plugged 

Replace drain line 

Drain line flow control is plugged 

Clean drain line flow control 

Line pressure is too low 

Increase line pressure to minimum of 20 
psi 

Internal control leak 

Replace seals and spacers 

Main drive gear grooved 

Replace main drive gear 

Water to drain continuously 

Motor stopped or jammed 

Replace motor if necessary 

Foreign material in control 

Remove power head assembly and 
inspect bore. Remove foreign material 
and check control in various regeneration 
positions 

Internal control leak 

Replace seals and spacers 

Main drive gear grooved 

Replace main drive gear 

Air in house line or at faucets 

Iron Genie regenerating at same time 
as other equipment is regenerating 

Reset to correct time of day and verify 
regeneration time of all equipment 

Worn seals 

Replace seals and spacers 

Distributor O-ring damaged 

Replace distributor O-ring 

Inadequate water supply to meet 
backwash requirements 

Verify water supply  and proper flow rate 

Control cycles continuously 

Misadjusted, broken, or shorted switch 

Determine if switch or timer is faulty and 
replace it, or replace complete power 
head assembly 

Summary of Contents for IRON GENIE1

Page 1: ...IRON GENIE Chemical Free Iron Sulfur Reduction...

Page 2: ...FLOW RATE GPM PEAK FLOW RATE GPM BACKWASH RATE GPM TIG56SXT SI 10X54 1 0 2 5 3 7 7 0 TIG56SXT SI ECM 13X54 2 0 4 5 7 0 11 0 Peak flow rates are non continuous for residential use only Flow rates are s...

Page 3: ...r How Does It Work The Iron Genie adds oxygen to the incoming raw water by passing the water through a pressurized air head in the media tank This will begin to convert dissolved elements such as iron...

Page 4: ...pass position indicated by small pointer on handle Turn on main water supply 5 SLOWLY place the bypass in service position and let water flow into the mineral tank 6 Open the nearest cold water faucet...

Page 5: ...ion The unit empties of water and is filled with air During this cycle water will run to drain There is a slight delay at the start of the cycle while the pressure of the air within the tank reaches a...

Page 6: ...s and hold the Up or Down buttons until the programming icon replaces the service icon and the parameter display reads TD Adjust the displayed time with the Up and Down buttons When the desired time i...

Page 7: ...h and hold the Up and Down Arrow Buttons for 7 seconds Press the Extra Cycle Button once to advance to next parameter 1 DF GAL US Gallon Display Format 2 VT dF1b Down flow Single Backwash 3 CT tc Time...

Page 8: ...advance on main display If not replace Power Head Assembly Unit does not draw air in BD cycle Injector is plugged Clean or replace injector throat and nozzle Injector screen is plugged Clean or replac...

Page 9: ...e and system type are set correctly with regard to the unit itself Step the unit through a manual regeneration and verify that it functions correctly If the error re occurs unplug the unit and contact...

Page 10: ...Power Head Assembly...

Page 11: ...lve 5600 12 1 12037 Washer Plain 10 18 8 SS 13 1 40214 Screw Hex Wsh 6 20 x 3 4 14 2 19080 Spring Compression 6700 15 2 13300 Ball 1 4 Stainless Steel 16 1 42933 Gear Main Drive SXT 17 1 13547 Strain...

Page 12: ...CONTROL VALVE ASSEMBLY...

Page 13: ...2 O ring Brine Spacer 21 1 13303 O ring Injector Cover 22 1 13163 Injector Body 23 1 10913 x Injector Nozzle specify size 24 1 10914 x Injector Throat specify size 25 1 10227 Injector Screen 26 1 1316...

Page 14: ...o Description 1 1 17290 Bypass Valve Body 3 4 1 13399 Bypass Valve Body 1 2 1 14105 Seal Bypass 3 1 11972 Plug Bypass 4 1 11978 Side Cover 5 1 13604 01 Label 6 8 15727 Screw 7 1 11986 Side Cover 8 1 1...

Page 15: ...Assembly 13446 41 End Plug Assembly Green 60125 02 Seal and Spacer Kit Low Drive Force 10913 2 Injector Nozzle 2 Blue 10914 2 Injector Throat 2 Blue 10227 Screen 42933 Main Drive Gear 60032 Brine Valv...

Page 16: ...bypass to the bypass position 2 Relieve the water pressure in the Iron Genie by holding down the Extra Cycle button for 5 seconds Once in the BW cycle pressure will be relieved 3 Push extra cycle butt...

Page 17: ...alve from injector body 13 Discard o ring at bottom of brine valve hole in injector body 14 Install new o ring at bottom of brine valve hole in injector body 15 Press brine valve into brine valve hole...

Page 18: ...end of piston rod yoke until piston is out of valve 13 Remove five rubber seals and four plastic spacers from valve body 14 Replace the five rubber seals and four plastic spacers 15 Take the piston a...

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