Additel 226, User Manual

Page 1: ...226 227 Multifunction Process Calibrator...

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Page 3: ...ADT226 227 Multifunction Process Calibrator User Manual Version 2306V01 Additel Corporation...

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Page 5: ...ions for the ADT226 227 Multifunction process calibrator To ensure correct operation and safety please follow the instructions in this manual Additel Corporation reserves the right to change the conte...

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Page 7: ...ecifications 11 1 3 4 RTD Measurement and Source Specifications 13 1 3 5 Thermocouple Measurement and Source specifications 15 1 4 Basic Structure 19 1 5 Power supply description 20 2 Display and func...

Page 8: ...Pressure measurement settings 30 3 2 2 Filter 31 3 2 3 Module information 31 3 2 4 Zeroing 32 3 2 5 Statistics 32 3 3 Temperature measurement 32 3 3 1 Thermocouple measurement 32 3 3 2 Thermocouple se...

Page 9: ...ut 42 3 5 6 Simulate RTD output 43 3 5 7 Set point output 44 3 5 8 Ramp output 45 3 5 9 Automatic step output 46 3 5 10 Manual step output 47 3 5 11 Fine adjustment output 47 4 System settings 48 4 1...

Page 10: ...ata management 53 6 Task 54 6 1 Calibration pressure devices 54 6 1 1 Dial pressure gauge and digital pressure gauge 54 6 1 2 Pressure transmitter 57 6 1 3 Pressure switch 59 6 1 4 I P Converter 60 6...

Page 11: ...p indicators 78 6 4 2 Loop signal source 80 6 4 3 Signal isolator converters 81 6 4 4 Limit Switches 82 7 Applications 85 7 1 Pressure Unit Converter 85 7 2 Leak Test 85 7 3 PSV test 86 7 4 Thermal ca...

Page 12: ...VI 7 8 Differential pressure 92 8 HART Communicator 94 8 1 HART connection and search 94 8 2 HART communicator operation 94...

Page 13: ...splayed in case of the measurement abnormal Do not expose the battery to fire or short circuit the battery The voltage applied between the terminals or between any terminal and the grounding cannot ex...

Page 14: ...se To prevent possible damage please do as follows Do not use the instrument in a high vibration environment Use only the Additel power adaptor and designated battery models In case of working with ex...

Page 15: ...g in field and laboratory applications It combines a plentiful amount of functions in a single device such as gauge measurement 3 signal source loop power pressure indicator HART communicator and ther...

Page 16: ...300V DC AC Current mA DC 30 mA 30 mA 30 mA Resistance 0 4000 0 4000 0 4000 Frequency 0 01 50 000 Hz 0 01 50 000 Hz 0 01 50 000 Hz Pulse 0 9 999 999 0 9 999 999 0 9 999 999 Limit Switch Thermocouple T...

Page 17: ...mocouple TC 10 75 mV 10 75 mV 10 75 mV Recording Scaling Min Max Avg Tare Hold Task On demand Logging 10 000 readings 10 000 readings Features Color Touchscreen Display Top Port Protection 50V Max 50V...

Page 18: ...s Table 2 General specifications Specifications ADT226 ADT227 Operating Temperature 10 C to 50 C Specification guaranteed temperature 10 C to 30 C Storage Temperature 30 C to 70 C Humidity 95 non cond...

Page 19: ...power adapter included Battery can be charged external to the unit Typically charge time is 6 8 hours External pressure module Dual channel aerial plug can connect two digital pressure modules Warm up...

Page 20: ...ce 300 mV to 300 mV 100 M 30 V to 30 V 1 M DC High Voltage 300 to 300 V 10 mV 0 05 RDG 30 mV 0 05 RDG 30 mV Temperature coefficient 25ppm FS C 10 C to 10 C and 30 C to 50 C Maximum input voltage 300 V...

Page 21: ...m 3 wire 10 m Excitation current 0 2 mA Voltage mV TC 10 to 75 mV 0 1 V 0 015 RDG 4 0 V 0 008 RDG 3 0 V Temperature Coefficient 5ppm FS C 10 C to 10 C and 30 C to 50 C Impedance 100 M Frequency 0 01...

Page 22: ...rent TC and RTD 5ppmFS 2 AC High voltage TRMS measurement 250 ppmRDG 25 ppmFS 3 DC high voltage measurement 25ppmFS Note 2 Input characteristics 1 Voltage scale 300 300mV input impedance 100 M 2 Volta...

Page 23: ...upported frequency units Hz kHz MHz CPM CPH s ms us Note 6 Optional rising edge or descending edge trigger mode for pulse measurement 1 3 3 Electrical Output Specifications Table 4 Electrical Output S...

Page 24: ...1 99 10000Hz 0 05 0 1 kHz 0 1 0 1 kHz 0 1 5 99 50000Hz 0 5 Voltage mV TC 10 to 75 mV 1 5 V 0 015 RDG 4 0 V 0 0008 RDG 3 0 V Pulse 0 to 9999999 1 N A Optional rising edge and falling edge minimum thres...

Page 25: ...um load current 3mA loading effect 5uV mA 6 RTD output maximum excitation current Iex 400 1 6V 0 400 Iex Rsim 1 6V 0 400 minimum excitation current 0 2 mA 0 400 0 1 mA 400 4000 1ms pulse excite suppor...

Page 26: ...4 PT200 385 200 850 200 200 0 34 0 32 200 300 0 37 0 34 300 600 0 46 0 41 600 850 0 54 0 48 PT400 385 200 850 200 0 0 17 0 15 0 200 0 21 0 18 200 600 0 30 0 25 600 850 0 37 0 30 PT500 385 200 850 200...

Page 27: ...lies with the international temperature scale ITS90 depends on the maximum tolerance of the RTD measurement and simulation signal output 1 3 5 Thermocouple Measurement and Source specifications Table...

Page 28: ...372 250 200 0 97 0 72 200 100 0 30 0 23 100 600 0 18 0 12 600 1372 0 35 0 22 N 270 1300 250 200 1 50 1 14 200 100 0 44 0 33 100 1300 0 30 0 19 E 270 1000 250 200 0 54 0 39 200 100 0 20 0 15 100 700 0...

Page 29: ...1000 1800 0 62 0 40 1800 2315 1 02 0 65 D 0 2315 0 100 0 39 0 31 100 1200 0 37 0 25 1200 2000 0 65 0 42 2000 2315 1 03 0 65 G 0 2315 50 100 1 12 0 90 100 200 0 72 0 57 200 400 0 45 0 35 400 1500 0 37...

Page 30: ...800 200 0 0 19 0 14 0 800 0 16 0 10 A 0 2500 0 1200 0 45 0 31 1200 2000 0 78 0 51 2000 2500 1 14 0 74 Note It complies with the international temperature scale ITS90 depends on the maximum tolerance o...

Page 31: ...19 1 4 Basic Structure Figure 1 Basic Structure...

Page 32: ...6 USB slave port For USB communication 7 Electrical measurement plug Connection for electrical measurement including cables and HART communication 8 AC voltage measure plug For measuring AC 300V 1 5...

Page 33: ...21 Figure 2 Power adaptor...

Page 34: ...es access of the functions In the main interface there are three sections from top to bottom status bar APPs list and main function guide Figure 3 Main interface 1 Status bar including the time date b...

Page 35: ...ermal calculator communicator PSV test sensor library task data logger simulate transmitter etc 3 Main function guide the main function guide at the bottom of the interface provides access to three ma...

Page 36: ...ff the Bluetooth 24V power supply click to switch on off the 24V power supply Snapshot click to take a snapshot Screen lock click to lock the screen Icon means the screen is locked operate will be not...

Page 37: ...or output signal value is displayed in the middle of the channel The icon of the signal type and the corresponding range information is displayed on the upper left click this icon to pop up a menu for...

Page 38: ...he figure Figure 6 Voltage measurement Then switch the measurement signal of channel 1 to voltage measurement In order to ensure measurement accuracy and adapt to more usage scenarios two different ra...

Page 39: ...ltage pulse frequency switch Measurement 3 1 2 Current measurement Please connect correctly as shown in the figure Figure 7 Current measurement Then switch the measurement signal of channel 1 to curre...

Page 40: ...nel 1 and click the on off data option in the channel menu on the right user can view the last 10 records in the pop up on off data display page 3 1 4 Pulse measurement The wiring method of the pulse...

Page 41: ...001 The number of decimal places displayed after scaling Transfer function Linear square or square root Scaling transfer function 3 1 8 Filter The calibrator provides two filtering methods first order...

Page 42: ...ernal module Lemo type connections A and B When a pressure module is connected to connection A or B user needs to select on for measurement Click the pressure unit above the pressure measurement value...

Page 43: ...red value fluctuates less than this value within the stable time the calibrator will judge as stable Stabilization time 1 60 Time to judge the pressure stability Tare enable Enable disable Enable or d...

Page 44: ...Statistics See paragraph 3 1 10 3 3 Temperature measurement The calibrator supports thermocouple TC and thermal resistance RTD temperature measurement 3 3 1 Thermocouple measurement The connection of...

Page 45: ...ed Select the cold junction compensation method auto means to use the built in cold junction sensor of the calibrator Ext CJC value 80 300 Set customer value for the cold junction compensation value o...

Page 46: ...urement function See Table 12 Table 12 RTD measurement settings Item Valid Value Comment Sensor type All supported RTD types Select the type of thermal resistance sensor Wires 2 3 4 Select the RTD wir...

Page 47: ...ystem please separate the HART device from the controlling system before connecting the calibrator with the HART device 3 4 1 Search and connection Switch to HART on the Calibrator page the calibrator...

Page 48: ...p to 15 HART devices at the same time 3 4 2 HART Setting In the Calibrator page switch to HART gear and click icon to go to the settings including device information sensor information and device outp...

Page 49: ...sor minimum scale Read only Device output Process Variable Range Units Can be changed to any unit supported by transmitter the upper lower limit are along with Lower Limit of PV Range Cannot exceed th...

Page 50: ...con to select Diagnosis Service and enter the current loop test Carry out the current loop test the value range of this parameter is 4 20 mA The HART measurement value at the top of the calibrator pag...

Page 51: ...of the range the lower limit of the range corresponds to the lower point adjustment value and the upper limit of the range corresponds to the upper point adjustment value as the adjustment value In t...

Page 52: ...setting of set points for signal output but also provides two automatic output functions automatic ramp output and automatic step output and two convenient manual output functions manual step output a...

Page 53: ...elect the 0 01 50k Hz The frequency output function provides a setting menu in which the amplitude of the frequency output can be set 3 5 4 Pulse output The wiring method of using the pulse output fun...

Page 54: ...the figure click the features switching menu of channel 2 and select the TC output to use the simulate thermocouple output function Click the Settings menu item in the simulate TC output menu to ente...

Page 55: ...accuracy of temperature display 3 5 6 Simulate RTD output The wiring method of analog thermal resistance output gear is shown in the figure Figure 16 simulate RTD output After correct wiring as shown...

Page 56: ...r sensor type Temp Unit K Select the temperature unit Resolution 0 0 1 0 01 0 001 Decimal accuracy of temperature display 3 5 7 Set point output Click the signal output value in channel 2 of the calib...

Page 57: ...er the ramp time the slower the ramp output and the smaller the ramp gradient A complete ramp output stroke includes an up stroke from the start value ramp to the end value and a down stroke from the...

Page 58: ...matic step output settings Subject Valid Value Description Stroke type One way round Select stroke type Cycle times 0 100 Automatic step cycle times if set 0 it means infinite loop Cycle interval 0 99...

Page 59: ...hannel 2 click this button to select the step length of 25 100 or manually input a custom step length by the user Click the button at the top right of channel 2 to exit manual step mode 3 5 11 Fine ad...

Page 60: ...ction of the Bluetooth device name and physical address 4 2 Power management 4 2 1 Brightness Change the LCD s brightness by adjusting the brightness bar 4 2 2 Battery information Show the current bat...

Page 61: ...his function will be invalid when performing Pressure control Auto step or Task The Auto power off will be invalid when the Auto backlight off is set to Never 4 3 Services 4 3 1 System calibration Cli...

Page 62: ...the calibration history Pressure module overpressure record view the pressure module overpressure information Operation information view barometric pressure mainboard and battery information 4 3 3 4 3...

Page 63: ...Subject Valid Value Comment Date 2020 1 1 2048 12 31 Date setting Time 00 00 23 59 Time setting Date format Y M D M D Y D M Y Date format setting Separator Date separator setting Time zone UTC 00 00...

Page 64: ...52 External module information including external module A and external module B...

Page 65: ...y functional modules the data saved by each function is kept under the corresponding item which is convenient for users The functional modules that can save data files include snapshot pressure leak t...

Page 66: ...terface 2 According to the task creation interface presented on the interface input the information needed to create the task accurately and in detail for example task name DUT range etc After complet...

Page 67: ...om Accuracy of DUT If choose custom the input number means the accuracy level of the dial pressure gauge For example input 1 5 for gauge level of 1 5 the range is 0 001 100 Division value 0 05 custom...

Page 68: ...point is consistent with the unit of the DUT Use the arrow button on the bottom of the screen or click the number of set points and then enter the number of set points through the keyboard to change t...

Page 69: ...s Information for operator Date and time Valid date and time Date and time of the task performing Temperature Number as unit Ambient temperature when task performing Humidity Number RH as unit Ambient...

Page 70: ...Output range of DUT HART device host variable percentage output current loop current Accuracy 0 05 0 1 0 2 0 5 1 1 5 2 2 5 custom Accuracy of DUT If choose custom the input number means the accuracy...

Page 71: ...to the Lemo type connection A or B Connect the DUT output with calibrator s electrical module Figure 6 2 Create the task Create the corresponding DUT tasks as described above and fulfill the necessary...

Page 72: ...paragraph 6 1 1 3 4 Start the task For part of the content refer to Start the task in paragraph 6 1 1 4 When the pressure switch moves open close during the task the calibrator will automatically rec...

Page 73: ...escribed above and fulfill the necessary information Table 25 I P Converter task setting Subject Valid value Description Name Numbers letters symbols Task name S N Numbers letters symbols Task S N Mod...

Page 74: ...te Numbers letters symbols Additional information 3 Task setting Refer to the task setting in paragraph 6 1 1 3 4 Start the task For part of the content refer to Start the task in paragraph 6 1 1 4 Du...

Page 75: ...e units Sensor type TCs or RTDs optional Sensor type of the DUT Accuracy 0 06 0 1 0 16 0 25 0 4 0 6 1 1 6 2 5 4 custom Accuracy of DUT Owner Numbers letters symbols Owner of DUT Location Numbers lette...

Page 76: ...This type of task is for calibrating temperature transmitter without sensor It will use the calibrator s simulate temperature output as the sensor 1 Connect to DUT Connect the DUT with the measurement...

Page 77: ...t range of DUT Sensor TCs or RTDs optional Sensor type of the DUT Output Analog signal 4 20mA 0 10mA 0 20mA 1 5V 0 5V 0 10V custom Output range of DUT HART devices Process variables percentage Output...

Page 78: ...ontent refer to Start the task in paragraph 6 1 1 4 During the task performing the calibrator simulates and outputs a temperature signal to the DUT measures and records the electrical signal output of...

Page 79: ...r with sensor During calibration it requires to put the DUT into a temperature source such as ADT875 878 dry well or thermostatic bath At the same time use a reference sensor to connect to the TC RTD...

Page 80: ...Start the task in paragraph 6 1 1 4 During the task performing the calibrator simulates and outputs a temperature signal to the DUT measures and records the electrical signal output of the DUT No man...

Page 81: ...scribed above and fulfill the necessary information See Table 29 Table 28 Temperature switch task setting Subject Valid value Description Name Numbers letters symbols Task name S N Numbers letters sym...

Page 82: ...symbols Owner of DUT Location Numbers letters symbols Location of DUT Note Numbers letters symbols Additional information 3 Task setting Refer to the task setting in paragraph 6 1 1 3 4 Start the task...

Page 83: ...ask is for calibrating temperature switch with sensor During calibration it requires to put the DUT into a temperature source such as ADT875 878 dry well or thermostatic bath as shown in Figure 21 Fig...

Page 84: ...ator will automatically record the temperature value at the moment of the action without manually input 5 Finish the task Refer to Finish the task in paragraph 6 1 1 5 6 3 Calibrate flow devices 6 3 1...

Page 85: ...Accuracy of DUT the output is customizable Transfer function Linear square square root Transfer function of the DUT signal Owner Numbers letters symbols Owner of DUT Location Numbers letters symbols L...

Page 86: ...le 30 Instantaneous flowmeter task setting Subject Valid value Description Name Numbers letters symbols Task name S N Numbers letters symbols Task S N Model Numbers letters symbols Model of DUT Input...

Page 87: ...use the voltage and current output gears to output electrical signals to the DUT according to the type of DUT input set by the users and the users need to manually input the value of each set point 5...

Page 88: ...ts available Decimals Option 0 3 The last decimal digit of the DUT s display Total flow Numbers Expected total flow when the task finish K Param Numbers K coefficient of DUT The flow rate represented...

Page 89: ...with the current measurement Figure 7 or voltage frequency measurement Figure 6 of the calibrator 2 Create the task Create the corresponding DUT tasks as described above and fulfill the necessary info...

Page 90: ...he task setting in paragraph 6 1 1 3 4 Start the task For part of the content refer to Start the task in paragraph 6 1 1 4 The calibrator will automatically record the measured signal value at the mom...

Page 91: ...tom Accuracy of DUT Owner Numbers letters symbols Owner of DUT Location Numbers letters symbols Location of DUT Note Numbers letters symbols Additional information 3 Task setting Refer to the task set...

Page 92: ...value Description Name Numbers letters symbols Task name S N Numbers letters symbols Task S N Model Numbers letters symbols Model of DUT Range 4 20 mA 0 10 mA 0 20 mA 1 5 V 0 5 V 0 10 V custom Output...

Page 93: ...output or 13 for voltage output Connect the DUT output with the electrical measurement module of the calibrator according to the DUT signal type as shown in figure 7 Current Measurement and figure 6...

Page 94: ...ming users need to manually control the electrical signal corresponding to the DUT output according to the set point and input the reading of the DUT electrical signal into the calibrator the calibrat...

Page 95: ...T Range 4 20 mA 0 10 mA 0 20 mA 1 5 V 0 5 V 0 10 V custom Input range of DUT Accuracy 0 5 1 1 5 2 2 5 custom Accuracy of DUT Set point Numbers Action set point of DUT Set action type Open closed Actio...

Page 96: ...graph 6 1 1 4 When the DUT acts open close during the task performing the calibrator will automatically record the electrical signal value at the moment of the action no manually input required 5 Fini...

Page 97: ...nk area in the leak test page to enter the settings see Table 38 Table 37 Leak test setting Subject Valid value Description Pressure type Gauge absolute Pressure type of DUT see the calibrator model U...

Page 98: ...y of the test after starting the test the pressure gauge calibrator will automatically read the data with a high speed of 10 times per second and continuously record the real time pressure data It wil...

Page 99: ...and electrical signals of different sensors 7 5 Sensor library In order to meet the needs of custom sensor types the calibrator provides a sensor library function In the sensor library function users...

Page 100: ...erature simulate transmitter Sensor CJC type Auto fixed Available for simulate transmitter CJC value 80 300 Available for TC simulate transmitter Wires 2 3 4 Available for RTD simulate transmitter Aft...

Page 101: ...teps below to configure 1 Logging channel configuration In the channel configuration interface you can add or delete the logging channels click on the added channel to enter the current channel detail...

Page 102: ...eration The ordinate is the data which will be automatically adjusted according to the range of recorded data values When the curve shows only one channel only the left vertical axis is displayed and...

Page 103: ...peration mode and its data curve is drawn by the data of the whole period of operation Analysis mode The analysis mode mainly analyzes the data of certain period time on the curve in the data logging...

Page 104: ...re module through the differential pressure module function software processing in order to provide differential pressure accurate measurement under high static pressure Click the differential pressur...

Page 105: ...only when the differential pressure module is enabled and both external pressure modules A and B are online Otherwise the real time differential pressure value is displayed as Zero offset zero offset...

Page 106: ...arated from the control system before using the calibrator to connect to the HART device 8 1 HART connection and search Please refer to Paragraph 3 4 1 8 2 HART communicator operation 1 Read the param...

Page 107: ...95...