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ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS    

1/11/19 

16 

 

Step 8: 
 

Fitting the FLue 

 
The flue is raised off the top of the 

ZCB and the heater using these 2 

brackets, orientated like below.  

The bottom of the bracket gets 

inserted into the ZCB. 

 

 

 

 

 

 

The brackets are fixed to the 

10” inner casing and then the 

upper folded U shaped hook is 

fixed to the 12” outer casing.  

These can be fixed with self 

tapping screws or rivets. 
 
 
 
 
The 10” slides through the top of the Zero Clearance Box and sits above the 

heater resting on the brackets.  The 10” MUST be sealed with a flexible sealant 

around the top of the Zero Clearance box to stop heater air coming into the 

chimney chase cavity. 
 
 12” MUST sit 70mm above the ZCB as shown below. 

Summary of Contents for ADH100ID

Page 1: ...Must be used in conjunction with the Installation Manual for the ADF 1000 NMV LINEA MODELS Supplied by Castworks Pty Ltd 57 Industrial Drive Braeside VIC 3195 TESTED IN ACCORDANCE WITH AS NZS 4013 20...

Page 2: ...t dimensions and finishing shown here for builders preparation For the ZCB assembly go to page 6 below Heater Cavity MUST BE VENTILATED For 2 options see page 6 Dimensions for Zero Clearance box 1020m...

Page 3: ...in front of the unit must include 6mm cement sheet with minimum 1240mm x 300mm deep Total hearth size 1240x1150mm No combustibles within 300mm from the top of the Zero Clearance box i e to first noggi...

Page 4: ...ible wall is 350mm as long as no vents included on that side See Fig 3 shown on RHS of heater If Cabinetry is required on both sides of the heater then the Vents need to moved to the front of the heat...

Page 5: ...Note the Clearance from the edge of the Flue Double casing is 70mm to combustibles 6mm cement sheet is required beneath the heater 550mm deep and 300mm in front of both Glass Doors Clearance to combus...

Page 6: ...heets top and bottom and separate off cuts on each side Use the factory cut neat edge to face the heater opening if not covering with optional frame or tiling This is so plastic will melt or metal wil...

Page 7: ...ace Pitched Roof with Ceiling Space The ceiling must have an opening around the 12 300mm flue casing of a 350mm diameter hole ie minimum of 25 529 mm2 evenly spaced around flue i e a 25mm clearance ar...

Page 8: ...vity built up to a raked ceiling i e sandwich roof construction or the cavity is capped in the room the cavity must be vented See 3 4 2 2 in AS2918 2018 for options for water proofing and to ensure ve...

Page 9: ...Shorter Uprights 4 Side bearers with Tabs and 4 Long Rails Hardware kit for Assy 1 x Base Panel with 6 ob round air slots 1 x Top panel with Flue hole Pictured below Left to Right 2 x Support Rails 2...

Page 10: ...use 2 of the Side Bearers medium length with the cut out fold out tabs and 2 of the shorter pieces upstand legs The leg has a wide fold and a smaller fold use the wider fold so the holes align The rai...

Page 11: ...Y INSTRUCTIONS 1 11 19 11 Step 2 Join the 2 finished Rectangle side frames with the 4 long rails left to right Note the long rails go on the outside of the corner The completed assembled base with 4 l...

Page 12: ...heater flue and fuel load approx 300kg Step 3 Screw the base panel of the Zero Clearance box to the stand base using the self tapping machine thread screws Then take the ZCB side panel and put one of...

Page 13: ...om the inside some from the outside Below shows the side panels and top panel in position Note only fully tighten all screws once the top panel is in position The top panel fits on with the folds on t...

Page 14: ...CTIONS 1 11 19 14 Step 4 Add the centre deflector to the middle of the base this allows air flow into the base but stops radiant heat from directly hitting any combustible material below Step 6 Add th...

Page 15: ...one on the right as shown in picture Step 7 Fold up the tabs in the side rails and add self tapping screw through the side to help hold the ZCB to the stand Use the self drilling tapping screws to cre...

Page 16: ...kets are fixed to the 10 inner casing and then the upper folded U shaped hook is fixed to the 12 outer casing These can be fixed with self tapping screws or rivets The 10 slides through the top of the...

Page 17: ...ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1 11 19 17...

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