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NEO FIRE – Technical Manual

 

 

                

46 

16.4

 

Draining of the boiler condensate 

 

16.4.1

 

Water condensing 

 
The energy efficiency added thanks to the use of the latent heat of the condensate can be up to 11% in case of 
natural gas, which is the relation between the High Calorific Value (HCV) and the Low Calorific Value (LCV). 
 
The theoretical volume of the condensate can be: 
 

- 1.63 kg / m3 

 

- up to 0.14 kg / kWh 

Condensate outlet shall not be modified or blocked 
 

16.4.2

 

Condensate neutralization treatment  

 
For natural gas, the condensed water has a pH value around 4 

 

It is recommended to carry out a condensate neutralization treatment before throwing them to the general 
drainage of the building, or similar. 
 
Generally, you have to make the condensed products circulate mixed with a sort of powder, which can be 
calcium carbonate, hydrolyte of magnesium (salt formed by calcium hydride, CaH2, and magnesium) or similar, 
in order to neutralize them, which means to increase the value of its pH so that it will be between 6.5 and 9. 
 
It is recommended to take periodical measurements of the water pH after the neutralization treatment: when 
the value measured is lower than 6.5 it is recommended to replenish with the powder.  
 
In any case, the neutralization treatment must be carried out in conformity with the local, autonomic and 
national laws. 
 
The neutralization system should be placed at a level of height lower than the boiler condensate drain pipe. If 
this is not possible, consider the installation of a condensate pump.  

 

16.4.3

 

Condensate drainage 

 
- Some boiler models should be placed on a base with sufficient height to allow the installation of the 
condensate drain pipe, of the siphon and of the connection to the condensate neutralization system. 

 

- The evacuation of the condensate to the general drainage should be carried out in a visible way, through a 
visible connection, open funnel or similar. 
 
- Due to the characteristics of the condensed water, the material of the piping must be resistant to the action 
of the acid water, for example: plastics (P.V.C). 
 
- The evacuation pipe must have a minimum slope of 30 mm / metre. 
 
- Drainage by means of an external piping is not recommended, due to the risks of condensation and 
corrosion. 

 

16.4.4

 

Boiler chimney 

 
The chimney must be made with materials that are resistant to condensed water, which is acid. 
The gaskets joining the components of the chimney must be watertight. 
The chimney must comply with the national and European regulations. 

Summary of Contents for NEO FIRE 120

Page 1: ...TECHNICAL MANUAL OF INSTALLATION USE AND MAINTENANCE 07 2020 ...

Page 2: ...___________________________________ 23 10 CONTROL OF SEVERAL BOILERS CASCADED SYSTEM __________________________________________________________ 27 10 1 Boilers sequence included _________________________________________________________________________________ 27 10 2 External control signal 0 10 V to regulate start up and power modulation of each boiler_____________________________ 29 10 3 Remote ...

Page 3: ...___________________________ 56 17 THE BOILER START UP ____________________________________________________________________________________ 61 17 1 Before the start up_______________________________________________________________________________________ 61 17 2 Gas pressure switch ______________________________________________________________________________________ 61 17 3 The boiler control unit...

Page 4: ...ear Variable temperature on boiler Boiler power modulation according to the demands of the installation High reduction of stop start cycles Minimum heat losses due to convection radiation through the boiler Inconsiderable heat losses through the chimney when the boiler is not operating Gas boilers with modulating burner starting from 12 of power depending on the installation conditions and models ...

Page 5: ...uation electricity safeties fire prevention etc The boiler maintenance must be made following the instructions of the manufacturer s technical manual and with a minimum regularity as indicated by the current regulations Following installation of the boiler the installer shall instruct the user in the operation of the boiler and the safety devices and shall give at least the user s instructions to ...

Page 6: ...NEO FIRE Technical Manual 6 4 BOILER GENERAL VIEW DESCRIPTION OF THE COMPONENTS NEO FIRE 80 280 ...

Page 7: ...NEO FIRE Technical Manual 7 NEO FIRE 360 900 ...

Page 8: ...948 1738 1415 DN 100 PN16 DN 100 PN16 R2 250 NEO FIRE 450 948 1738 1415 DN 100 PN16 DN 100 PN16 R2 250 NEO FIRE 540 948 1738 1415 DN 100 PN16 DN 100 PN16 R2 250 NEO FIRE 630 948 1738 1415 DN 100 PN16 DN 100 PN16 R2 250 NEO FIRE 720 948 1738 1415 DN 100 PN16 DN 100 PN16 R2 250 NEO FIRE 810 948 2030 1415 DN 100 PN16 DN 100 PN16 R2 250 NEO FIRE 900 948 2030 1415 DN 100 PN16 DN 100 PN16 R2 250 Note da...

Page 9: ...NEO FIRE Technical Manual 9 NEO FIRE 80 NEO FIRE 120 160 ...

Page 10: ...NEO FIRE Technical Manual 10 NEO FIRE 200 280 NEO FIRE 360 720 ...

Page 11: ...NEO FIRE Technical Manual 11 Note data in the present document are liable to changes without prior warning NEO FIRE 810 900 ...

Page 12: ...EE ES FI GB GR HR IE IT LT LV NO PT RO SE SI SK TR I2H 20 DE LU PL RO I2E 20 HU I2H 25 Countries of destination Category Gas supply pressure in mbar Propane G 31 BE CH CZ ES FR GB GR HR IE IT LT NL PL PT SI I3P 37 6 1 2 NEO FIRE 450 to NEO FIRE 900 Countries of destination Category Gas supply pressure in mbar Natural gas G 20 AT BG CH CZ DK EE ES FI GB GR HR IE IT LT LV NO PT RO SE SI SK TR I2H 20...

Page 13: ...5 7 19 8 24 28 3 Min gas flow m3 h 1 5 2 2 2 9 3 6 4 4 5 1 Weight w o water kg 180 195 210 250 265 280 water capacity l 12 5 15 3 18 0 22 9 25 6 28 4 Max water pressure bar 6 0 6 0 6 0 6 0 6 0 6 0 Nominal Flowrate ΔT 20ºC m3 h 3 44 5 16 6 87 8 59 10 3 12 Min Flowrate ΔT 25ºC m3 h 2 75 4 12 5 5 6 87 8 25 9 62 Max Flowrate m3 h 6 8 10 3 13 6 16 4 19 1 21 8 Hydraulic resistance ΔT 20ºC full load 80 6...

Page 14: ...1 108 67 108 62 108 57 108 52 Nominal gas flow m3 h 36 3 45 5 54 6 63 6 72 7 81 8 91 2 Min gas flow m3 h 5 7 6 8 7 8 8 6 9 3 9 9 10 4 Weight w o water kg 400 430 460 510 540 620 690 water capacity l 44 50 56 62 68 91 91 Max water pressure bar 6 0 6 0 6 0 6 0 6 0 6 0 6 0 Nominal Flowrate ΔT 20ºC m3 h 15 19 23 27 31 35 39 Min Flowrate ΔT 25ºC m3 h 12 4 15 7 19 22 3 25 6 28 9 32 3 Max Flowrate m3 h 2...

Page 15: ...3 h 3 1 4 7 6 3 7 8 9 4 10 9 14 1 Min gas flow m3 h 0 55 0 82 1 09 1 37 1 64 1 91 2 47 Weight w o water kg 180 195 210 250 265 280 400 water capacity l 12 5 15 3 18 22 9 25 6 28 4 44 Max water pressure bar 6 6 6 6 6 6 6 Nominal Flowrate ΔT 20ºC m3 h 3 44 5 16 6 87 8 59 10 3 12 15 Min Flowrate ΔT 25ºC m3 h 2 75 4 12 5 5 6 87 8 25 9 62 12 4 Max Flowrate m3 h 6 8 10 3 13 6 16 4 19 1 21 8 26 Hydraulic...

Page 16: ...ating as an air gas mixer ensuring combustion with a constant proportion of air gas to the premix burner throughout its power modulation range The venturi produces a depression and drives the gas towards the gas valve outlet It operates as an additional safety if there is no air inlet there will be no gas admission The gas shut off valve regulates the gas outlet pressure according to the pressure ...

Page 17: ...higher 8 BURNER The boiler includes an air gas premix burner of innovative design and material Fire resisting alloy mesh Homogeneous and stable combustion in case of any change in the power demand High mechanic resistance and high resistance to high temperatures Very low thermal inertia fast cooling for an easier maintenance Fast answer to the changes of the power demand Thanks to its structure an...

Page 18: ...bar 4 Status bar 5 Work area 6 Unlock button Navigate and set using the control knob Operating objects may have three display states Not selected The operating object is displayed normally black on white background Preselected The operating object is framed Selected The operating object is inverted with white on black background A Boiler on off switch B Display readings messages errors A B ...

Page 19: ...es Messages errors events Plant information Energy data and consumption on a time axis Service setting pages Setting options on device or plant Operate special operations e g for maintenance work Login in expert view see note below Available in addition for experts Diagnostic pages Analyze and test plant Adjust repair pages Adapt parameters in Complete parameter list Access to commissioning wizard...

Page 20: ... view start page diagnostics page Locking timeout 1 minute Certain plant states are displayed in the foreground e g special operations page However users are still able to go to any page and set values The foreground page returns after this period without operator intervention Operating timeout 8 minutes The display switches automatically after this period without operation to the start page on th...

Page 21: ...nd date On the navigation bar turn the control knob until Service setting pages is preselected Press the control knob to enter to the pages The operation object Regional settings 1 3 is preselected Press the control knob and the regional setting opens The title of the regional settings page is preselected Turn control knob until the parameter Time is preselected Press the control knob and the valu...

Page 22: ...ntrol knob The user level is selected and is displayed inverted Turn the control knob to select Commissining Press control knob to confirm selection Message of successful login opens and Continue is preselected Press the control knob to confirm On the navigation bar turn the control knob until Adjust repair Page is preseleted Press the control knob and the page opens Complete parameter list is pre...

Page 23: ...e Press the control knob to confirm the setting Press the control knob for 3 seconds to exit The start page opens 9 3 Boiler lockout code Pending errors are indicated on the status bar by an alarm symbol Go to the Info pages for additional information on pending errors High priority error messages dependent on controller are displayed in front Operator interventions remain possible in this case Th...

Page 24: ...er service Display error history To visualize the history of the errors that occurred in the boiler proceed as follows On the navigation bar turn the control knob until Service setting pages is preselected Press the control knob to enter to the page In the work area turn the control knob until operation object Expert is preselected Press the control knob and the login dialog box opens The user lev...

Page 25: ...corded The display order is chronologically and takes as the first place the most recently error or alarm To display the list of error codes refer to ANNEX I located at the end of this manual Reset of locking errors To reset and unlock the boiler hold the unlock button down for 0 4 10 seconds Use a sharp object e g ballpoint pen or a screwdriver up to size 2 Reset interactive errors The Info pages...

Page 26: ... FIRE Technical Manual 26 Press the control knob to initiate reset on the controller During the reset the text changes to Activated and is preselected The page is automatically closed if the error is reset ...

Page 27: ...a sequence up to 16 boilers equipped with this controller The boiler with device address 1 assumes the role of the cascade master It activates the required functions and shows the additional menus with the parameters for use with the cascaded system Components and actions For each boiler the following components and actions are necessary Add an additional module OCI345 06 101 consult the current p...

Page 28: ... can modify the internal parameters in order to use this control on the boiler Boilers and installation 12 34 11 10a 13 12 12 11 10a 13 11 10a 34 17 17 13 34 CASCADE COMMUNICATION BUS SLAVES BOILERS CONTROL MASTER BOILER CONTROL A Cascade Module OCI345 06 101 B Cascade Cable LPB 7471z119 1110 7471z119 1110 7471z119 1110 ...

Page 29: ... and power modulation of each boiler Each boiler can receive and process an external signal 0 10 V The external signal 0 10 V will transmit to the boiler a set up temperature value The signal 0 10 V must be connected to the terminals shown inside the boiler The linear characteristic is defined by 2 fixed points The setting uses 2 pairs of parameters for function value and voltage value F1 U1 and F...

Page 30: ... boilers operation and the installation via WebBrowser in a computer or Laptop and receiving messages and e mails in Smartphones Web server OZW672 allows for remote plant control and monitoring via the web Operation via web PC Laptop or Smartphone Connection type Ethernet Display fault messages in the web browser 1 to 4 devices are available to connect boilers Send fault messages to a maximum of 4...

Page 31: ...672 for remote control and monitoring Available in two versions For 1 boiler and its circuits For 4 boilers and their circuits Internet connection with fixed IP address Ethernet by costumer Web browser Internet Explorer V6 0 or higher Firefox V3 0 or higher ...

Page 32: ...other end of the supplied cable is connected to the Electronic Board Siemens LMS of the boiler Advantages reading water temperatures round trip reading outside temperature probe if it is connected reading operating hours alarm warning gas detection low water pressure ionization etc change temperature setpoint boiler status control heating circuits Suggested settings Baud Rate 19200 baud with a cab...

Page 33: ...eparately the three phase motor s electric supply L1 L2 L3 from the boiler s electric supply Ph N Legend of the electric drawing 1 FUSE 2 ON OFF SWITCH 3 220V 50Hz ELECTRIC SUPPLY 4 ALARM OUTPUT 5 STATUS OUTPUT 6 BOILER PUMP 7 220V 50Hz ELECTRIC SUPPLY FOR EXTENSION MODULES CLIP IN 8 EXTERNAL DEMAND 0 10V 9 START STOP EXTERNAL CONTACT 10 SAFETY LIMIT THERMOSTAT 11 IGNITION TRANSFORMER 12 GAS SHUT ...

Page 34: ...NEO FIRE Technical Manual 34 11 1 Electric drawing NEO FIRE 80 720 ...

Page 35: ...NEO FIRE Technical Manual 35 11 2 Electric drawing NEO FIRE 810 900 ...

Page 36: ...sor of that circuit is not connected it becomes a pump circuit with regard to functions Every boiler is able to control 3 heating circuits with mixing function 3 extension modules are needed It is necessary to give power supply and a bus connection to each extension module AGU2 110 System drawing 1 Boiler with 3 heating circuits 11 EXTENSION MODULES DIRECTIONS Extension module 1 Extension module 2...

Page 37: ...NEO FIRE Technical Manual 37 Electric drawing 1 Boiler with 3 heating circuits ...

Page 38: ...allows the user to temporarily adjust the temperature for special situations Adjust comfort setpoint Protective functions active Protection The living zone remains protected frost protection protection against heat accumulation The living zone is switch off Protective functions active Automatic summer winter changeover ECO functions and automatic 24 hour heating limit active Reduced The living zon...

Page 39: ...off takes place automatically so there is no need for the user to do this manually The Summer winter changeover function switches the heating off when the attenuated outside temperature exceeds the adjusted changeover temperature in the last 24 hours The heating system is switched on again winter mode when the attenuated outside temperature drops 1 ºC below the adjusted value 730 1030 1330 C 730 1...

Page 40: ...d on follows On the navigation bar turn the control knob until Domestic hot water page is preselected Press the control knob to enter Turn the rotary knob until the parameter Operation mode is preselected Press the control knob and the value is selected Turn the control knob to set the operation mode to Off Hot water heating is switched off On Hot water is heated to the nominal setpoint as per tim...

Page 41: ...NEO FIRE Technical Manual 41 System drawing 1 Boiler and Domestic Hot Water DHWS ...

Page 42: ...rameters Functions DHW release when DHW heating is On the release parameter can be used to determine when within a 24 hour period DHW charging shall take place Priority when both space heating and DHW heating call for heat the DHW priority function ensures that while DHW charging is in progress the boiler s capacity is used primarily for DHW heating Legionella setting setpoint periodically and tim...

Page 43: ...lockout other error on the display manual reset No gas Minimum gas pressure switch Automatic reset Low water flow through the boiler Boiler control unit Safety 1 if the Delta T in the boiler is higher than the maximum Delta T the power drops by 20 Safety 2 if it overcomes the maximum Delta T 8ºC the boiler operates at the minimum power Safety 3 if it overcomes a higher value the boiler stops and a...

Page 44: ...d environments with excess of humidity dust and aggressive steams If the boilers room needs to have some building works the boilers should be switched off and protected in order to avoid dust For an easier maintenance it is important to respect the minimum distances indicated by the regulations and the manufacturer s instructions both for one boiler and for several boilers Every part of the boiler...

Page 45: ...rrespond to the values indicated in this manual see table TECHNICAL DATA 16 3 1 Gas pressure higher than 45 mbar Units Boiler model Inertial volume m3 1 NEO FIRE 80 0 0074 1 NEO FIRE 120 0 0112 1 NEO FIRE 160 0 0149 1 NEO FIRE 200 0 0186 1 NEO FIRE 240 0 0223 1 NEO FIRE 280 0 0261 1 NEO FIRE 360 0 0335 1 NEO FIRE 450 0 0419 1 NEO FIRE 540 0 0503 1 NEO FIRE 630 0 0586 1 NEO FIRE 720 0 0670 1 NEO FI...

Page 46: ...red is lower than 6 5 it is recommended to replenish with the powder In any case the neutralization treatment must be carried out in conformity with the local autonomic and national laws The neutralization system should be placed at a level of height lower than the boiler condensate drain pipe If this is not possible consider the installation of a condensate pump 16 4 3 Condensate drainage Some bo...

Page 47: ... The internal diameter depends on Heat input of the boilers type number of boilers installed and water working temperatures Type of gas Chimney vertical height horizontal length minimum slope 3 to 5 Number of elbows and their angles they should be reduced to the minimum The chimney material and if it is insulated or not If several boilers are connected to the same chimney it is important to consid...

Page 48: ...IRE 360 to NEO FIRE 900 Types B23 There are some restrictions for some types of chimenys regarding to the deistances of flue and air input For C type systems only use material provided by ADISA TYPE C13 C33 C53 TYPE C13 Important any horizontal terminal shall be designed in such a way that condensate is directed towards the appliance with a minimum slope of 3º ...

Page 49: ...50 Ø 150 Ø 180 Ø 180 Ø 200 Ø 200 NEO FIRE 80 150 32 m 60 m 60 m NEO FIRE 120 150 14 m 50 m 60 m NEO FIRE 160 150 12 m 27 m 60 m NEO FIRE 200 200 9 m 60 m NEO FIRE 240 200 6 m 60 m NEO FIRE 280 200 4 m 60 m chimney diameter One bend 87º equal in resistance approximately 2m straight pipe For C13 and C33 type use only system ECO EW 316 by Jeremias In order to avoid condensates from the chimney goes t...

Page 50: ...nce with the current regulations A pressure switch whose function is to stop the boiler if the hydraulic pressure is lower than the minimum value An automatic air vent of big capacity installed in the flow pipe or in the higher part of the flow circuit of the installation A filter with a stainless steel mesh of 0 3 mm in the heating return of every boiler A water meter in the refilling of the prim...

Page 51: ...delay of 3 to 5 minutes once the boiler has stopped This can be obtained by installing a timer disconnect electrical relay Pressure drop NEO FIRE 80 280 Nominal ΔT is 20ºC Maximum ΔT is 25ºC Flowrate higher than max indicated can damage the heat exchanger FLOWRATE at maximum power m3 h NEO FIRE 80 120 160 200 240 280 nominal 3 44 5 16 6 87 8 59 10 3 12 min 2 75 4 12 5 5 6 87 8 25 9 62 max 6 8 10 3...

Page 52: ... 900 Nominal ΔT is 20ºC Maximum ΔT is 25ºC Flowrate higher than max indicated can damage the heat exchanger FLOWRATE at maximum power m3 h NEO FIRE 360 450 540 630 720 810 900 nominal 15 19 23 27 31 35 39 min 12 4 15 7 19 22 3 25 6 28 9 32 3 max 26 32 39 45 52 58 71 ...

Page 53: ...lit 600 lit NEO FIRE 540 150 lit 300 lit 500 lit 250 lit 500 lit 700 lit NEO FIRE 630 200 lit 400 lit 600 lit 300 lit 600 lit 1000 lit NEO FIRE 720 250 lit 500 lit 700 lit 350 lit 700 lit 1000 lit NEO FIRE 810 250 lit 500 lit 700 lit 350 lit 700 lit 1200 lit NEO FIRE 900 250 lit 500 lit 800 lit 400 lit 800 lit 1200 lit This inertial volume may be distributed between see system drawings in this doc...

Page 54: ...oblem can be minimized by installing an air gas venting in the higher part of the water flow connection or in a common flow pipe Carbonates contributing to produce scaling in the boilers Due to this reason water refillings must be reduced to the minimum and a water meter must be installed in the refilling of the primary circuit It is necessary to take the appropriate precautions with respect to th...

Page 55: ...ining without suspending the service Apply the considerations of paragraphs a b c d If the circuit is in very bad conditions and the previous measures taken were not sufficient or the cleaning of the installation was not efficient the solution would be to separate the boilers circuit from the heat emitters circuit so that they are independent one from the other by means of a plate heat exchanger o...

Page 56: ...ter 13 Non return valve 37 Filter to separate sludge oxides 14 Automatic air venting 15 Mixing valve A Flow to heating circuit 16 Valves to clean D H W PHE secondary circuit B Return from heating circuit 17 Overpressure safety valve C Cold feed 18 Non vibrations mounts D Drain 19 Adjusting water flow valve E Flow to D H W circuit 20 Water meter F Return from D H W circuit CASCADE COMMUNICATION BUS...

Page 57: ...NEO FIRE Technical Manual 57 System drawing of heating circuits 15 11 10a 11 34 10a 12 17 13 11 10a 34 34 12 12 34 11 10a 12 13 17 13 17 13 17 10d 15 10d 10d System drawing of one boiler and only D H W ...

Page 58: ...NEO FIRE Technical Manual 58 System drawing D H W and heating circuit 11 11 ...

Page 59: ...NEO FIRE Technical Manual 59 System drawing of an old installation heating circuit 11 ...

Page 60: ...with high pressure in the secondary circuit very high building with the boilers room in the ground floor or old installation in very bad conditions heating circuit 11 11 11 11 System drawing of an installation as in the previous case D H W and heating circuit 11 11 ...

Page 61: ...ation plate The gas valves are open the air of the gas installation vented and there are no gas leaks The electric connections are correct 220 230 V 50 Hz single phase ground so that the boiler is electrically supplied The controls are set so as to require heat from the system Instruments required for the start up A manometer to check the combustion chamber pressure drop the gas injectors pressure...

Page 62: ...s pressure switch 02 Motor fan is activated revolutions increase 03 Start of the pre venting phase 04 Time out control of the fan speed 05 Time of pre ignition 06 Safety time of ignition and ionization control constant 07 Safety time of ignition and ionization control variable 10 Operation in the heating mode 11 Not available phase D H W operation according to the installation and to the boiler co...

Page 63: ...figures Check combustion in the main burner Ionization current 5 m microamperes connect in series the meter to the ionization electrode and to its electric connection Pressure gas Pg combustion chamber Pf air gas mix Pa similar to the values indicated in the combustion document issued in our factory Gas flow Combustion parameters CO2 O2 CO flues temperature air temperature efficiency water tempera...

Page 64: ...Turn the control knob until parameter Controller stop setpoint is preselected Press the control knob and value is selected Turn the control knob to set the modulation range desired from 0 to 100 Press the control knob to confirm Make combustion tests according to the usual procedure To deactivate the controller stop function on the same page turn the control knob until Controller stop function is ...

Page 65: ...lockwise more gas flow First remove the cover and turn the screw inside it 1 Combustion adjustment at the maximum power turn it counter clockwise more gas flow 2 Combustion adjustment at the minimum power turn it clockwise more gas flow 2 1 1 2 2 1 Combustion adjustment at the maximum power turn it counter clockwise more gas flow 2 Combustion adjustment at the minimum power turn it counter clockwi...

Page 66: ...ustment paragrafh 17 4 1 for adjustments details Values of CO2 for Natural Gas CO2 max load 9 5 0 3 CO2 min load 9 3 0 3 Values of CO2 for Propane CO2 max load 10 6 0 3 CO2 min load 10 6 0 3 Change or update identification plate for the new gas Change the adjustment of gas min pressostat in NEO FIRE 120 to NEO FIRE 360 to the following values Natural gas 15 mbar Propane 25 mbar This adjustment sha...

Page 67: ...rning hazard of burns due to high temperature Please wait until it is safe Take out the frontal casing panel of the boiler and open the lateral doors If necessary upper case of the boiler can be removed Disconnect the electric connections and the pressure pipes Pressure pipe connecting the gas valve to the venturi Motor fan electric supply connection in the higher part of the motor Motor fan contr...

Page 68: ...dure as per dismantle the burner then Remove the inspections covers from heat exchanger and the sump NEO FIRE 80 to NEO FIRE 280 NEO FIRE 360 to NEO FIRE 900 Clean with the blade the rows and all sections Check the gaskets and sealings and change it if necessary Mount again the covers Flush with water trough th burner opening ...

Page 69: ...hat there is no obstruction on air inlet siphon or flues Check the safeties of the boiler Air presostat Minim gas presostat Water presostat Ionization electrode Check that theres is no gas water or flues leaks when boiler is in operation Do the gas adjustment paragraph 17 4 1 and refill a combustion sheet and check that the values are correct ...

Page 70: ...NEO FIRE Technical Manual 70 18 4 Position of probes and sensors ...

Page 71: ...7 79 97 72 97 66 97 60 97 53 98 04 Efficiency vs LCV 100 97 61 97 62 97 64 97 65 97 67 97 68 97 47 30 108 24 108 17 108 10 108 03 107 96 107 89 108 45 Electrical Consumption Operation at maximum power W 182 168 234 314 408 513 712 Operation at partial load W 39 36 47 59 70 81 93 Stand by W 5 5 5 5 5 5 5 NO x Operation at maximum power mg kWh 38 41 44 47 50 52 54 Average Temperature flow return 70º...

Page 72: ...ose its effect 7 The parts replaced under guarantee will remain property of ADISA HEATING BY HITECSA and the user is obliged to return them to ADISA HEATING BY HITECSA free of charges within a maximum period of 7 days otherwise the spare parts provided will be invoiced 8 The guarantee just covers the material repairing The guarantee does not cover the expenses for the dismantling of the equipments...

Page 73: ... correct sizing or execution of the expansion systems safety valve expansion vessel etc K No correct calculation of the heating consumption of the installation L Natural wear and tear of the boiler 10 THE GUARANTEE The GUARANTEE loses its effect in case of non fulfilment of the payment conditions established at the moment of the purchase The GUARANTEE does not cover expenses for damage In order to...

Page 74: ...0 DHW temperature sensor 1 fault Check connection and component B3 60 Room temperature 1 sensor fault Check connection and component 65 Room temperature 2 sensor fault Check connection and component 68 Room temperature 3 sensor fault Check connection and component 73 Collector temperature 1 sensor fault Check connection and component 81 LPB short circuit or no bus power supply Check bus connection...

Page 75: ...tric supply polarity and ionization electrode 128 Loss of flame in operation counter exceeded 625 Check electric supply polarity and ionization electrode 130 Flue gas temperature max limit exceeded Check sensor connection and chimney 132 Gas pressure switch safety shut down 409 Insufficient gas supply check gas pressure 133 Safety time for establishment of flame exceeded 625 Check electric supply ...

Page 76: ...terminal 331 Sensor input BX2 no function Connect temperature sensor in BX terminal 332 Sensor input BX3 no function Connect temperature sensor in BX terminal 335 Sensor input BX21 no function any extension module Connect temperature sensor in BX terminal 336 Sensor input BX22 no function any extension module Connect temperature sensor in BX terminal 339 Collector pump Q5 missing Check connection ...

Page 77: ...NEO FIRE Technical Manual 77 www adisaheating com ADISA HEATING HIPLUS AIRE ACONDICIONADO S L C Caléndula 95 Edificio O Complejo Miniparc II 28109 Alcobendas Madrid España ...

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