ADLINK Technology PCIe-8332, User Manual

Page 1: ...Leading EDGE COMPUTING PCIe 833x Series PCIe 8332 PCIe 8334 PCIe 8338 PCIe EtherCAT Master Motion Controller User s Manual Manual Rev 1 1 Revision Date May 28 2019 Part No 50 11179 1010 ...

Page 2: ...ii Leading EDGE COMPUTING Revision History Revision Release Date Description of Change s 1 0 Apr 10 2019 Initial Release 1 1 May 28 2019 Errata resolved ...

Page 3: ...on even if advised of the possibility of such damages Environmental Responsibility ADLINK is committed to fulfill its social responsibility to global environmental preservation through compliance with the Euro pean Union s Restriction of Hazardous Substances RoHS direc tive and Waste Electrical and Electronic Equipment WEEE directive Environmental protection is a top priority for ADLINK We have en...

Page 4: ...ns properly NOTE NOTE Additional information aids and tips that help users perform tasks CAUTION Information to prevent minor physical injury component dam age data loss and or program corruption when trying to com plete a task WARNING Information to prevent serious physical injury component damage data loss and or program corruption when trying to complete a specific task ...

Page 5: ...pported Software 6 OS Programming Library 6 APS Functions 6 MotionCreatorPro 2 6 1 4 Available Terminal Board 6 1 5 Exterior Profile 7 1 5 1 I O Indicators 9 1 6 I O Connectors 9 1 6 1 EtherCAT Connector 9 1 6 2 EMG Connector 10 1 6 3 DI O Connector 11 2 Getting Started 13 2 1 Package Contents 13 2 2 PCIe 833x Series Hardware Installation 13 Hardware Configuration 13 PCIe Slot Selection 13 Install...

Page 6: ...Installation 15 2 4 SW5 Card Index Selection 18 2 5 IDE 16p to DSUB 37p Bus 19 2 6 Signal Connection 20 2 6 1 General Digital Output 20 2 6 2 General Digital Input Pulsar Input 20 2 6 3 Emergency Stop Input EMG 22 Important Safety Instructions 23 Getting Service 27 ...

Page 7: ...ble 1 2 I O Indicator Legend 9 Table 1 3 EtherCAT Connector Pin Assignments 10 Table 1 4 EtherCAT Connector LED Legend 10 Table 1 5 EMG Connector Pin Assignments 10 Table 1 6 DI O Connector Pin Assignments 11 Table 2 1 SW5 Card Index 19 Table 2 2 DSUB 37 pin Connector Pin Assignments 20 ...

Page 8: ...viii List of Tables Leading EDGE COMPUTING This page intentionally left blank ...

Page 9: ...x PCIe 833x Series List of Figures Figure 1 1 PCIe 833x Series Block Diagram 2 Figure 1 2 PCB Layout 7 Figure 1 3 PCB Connectors 8 Figure 1 4 I O Indicators 9 Figure 2 1 SW5 Switch 18 Figure 2 2 DSUB 37 pin Connector 19 ...

Page 10: ...x List of Figures Leading EDGE COMPUTING This page intentionally left blank ...

Page 11: ...semiconductor electrical manufacturing systems and others The PCIe 833x Series provides an out of shell application ready function library APS Function Library to support multi dimensional highly synchronized time deterministic event trig gering motion I O control The broad AVL of EtherCAT 3rd party slaves enhances user design with ADLINK APS function library with flexible implementation in prefer...

Page 12: ...ation motion control and I O status monitoring Allows completioon of hardware installation and wiring in real time signal feedback as well as step by step single axis manipulation saving development time and cost Windows Programming Libraries A Windows coding environment supporting Microsoft C Micro soft NET framework based VB NET VC NET and Visual Studio C 6 0 Sample programs are provided CN8 PCI...

Page 13: ... sive industrial Ethernet cable can be used between two nodes up to 100m apart in 100BASE TX mode The Power over EtherCAT option compatible with IEEE 802 3af enables connection of devices such as sensors with a single line Fiber optics such as 100BASE FX can also be used for example for a node distance exceeding 100 m Up to 65 535 devices can be connected to EtherCAT making net work expansion is v...

Page 14: ...Type Sinking Digital Output Voltage 24Vdc 10 Digital Output Current 90mA Digital Output Isolation Voltage 2500Vrms Digital Input Channel 4 2CH can be configured as Pulsar Input Digital Input Type Sourcing Digital Input Voltage 24Vdc 10 Digital Input Current 50mA for DI0 DI1 15mA for DI2 DI3 Pulse Digital Input Isolation Voltage 2500Vrms Pulsar Input Frequency 1MHz Pulsar Input Mode CW CCW 1x 2x 4x...

Page 15: ... 32 64 Home Return User customization Refer to zero position limit switch EZ signals from Servo Drive Continuous Motion Point Table 2x50 path length buffer for advance point table 64 32 16 x100 path length buffer for PT PVT point table Advanced Motion Gantry 3 synchronous sets EGearing 3 synchronous sets Interrupt Motion status event error alarm in position emergency stop Diagnostic Profile Sampli...

Page 16: ...for ADLINK motion control products in a standard Windows environ ment It provides easy card and axis parameter setup and a Setup Wizard guides users through hardware installation and wiring as well as single axis manipulation in minutes MotionCreatorPro 2 not only effectively reduces development time but also enables concurrent validation of overall mechanism and electric design with all single ax...

Page 17: ... Exterior Profile Figure 1 2 PCB Layout NOTE NOTE All dimensions shown are in millimeters mm unless otherwise stated NOTE NOTE SW5 Card ID switch is located on the PCB rear side and is thus not shown in the Figure 100 36 59 05 151 90 66 ...

Page 18: ... Connector Legend Location Connector Details A CN8 16 pin Box Header 8CH isolated digital I O B EMG CN5 2 pin Emergency stop signal input C ECAT0 RJ45 Basic EtherCAT communication D ECAT1 RJ45 Advanced EtherCAT communication not shown SW5 DIP switch Card ID setup 0 to 15 A B C D ...

Page 19: ...e 1 4 I O Indicators Table 1 2 I O Indicator Legend 1 6 I O Connectors 1 6 1 EtherCAT Connector ECAT0 ECAT1 reserved Indicator Color Function A STS1 Green Lit when SoftMotion initializes B STS2 Red Lit when emergency occurs Pin Signal 1 TX A B 1 8 Yellow Green ...

Page 20: ...nector LED Legend 1 6 2 EMG Connector CN5 Table 1 5 EMG Connector Pin Assignments 2 TX 3 RX 4 NC 5 NC 6 RX 7 NC 8 NC Function Display Indication Yellow Activity Unlit No Activity Flashing Activity Green Link Unlit OFF Lit ON Pin Name Function 1 COM Common ground or power 2 EMG Emergency signal Pin Signal 1 ...

Page 21: ... I Digital Input 0 4 DI1 I Digital Input 1 5 PA_5V I 5V Pulser A signal input 6 PB_5V I 5V Pulser B signal input 7 DI2 PCOM_5V I Digital Input 2 Pulser common 8 DI3 PCOM_5V I Digital Input 3 Pulser common 9 EGND_ Ext power ground 10 DO0 O Digital Output 0 11 DO1 O Digital Output 1 12 DO2 O Digital Output 2 13 DO3 O Digital Output 3 14 DICOM1 Isolation power Input 24V 15 DICOM2 Isolation power Inpu...

Page 22: ...12 Introduction Leading EDGE COMPUTING This page intentionally left blank ...

Page 23: ...n 2 the x1 Bus System BIOS can autoconfigure memory and IRQ channel The terminal board DIN 37D provides connection to various sensors actuators and pulsar devices through the extension cable PCIe Slot Selection The PCIe 833x Series can be installed in any PCIe slot Installation Procedures 1 Please read this manual carefully and set up the signal I O in the proper mode 2 Turn off power to the compu...

Page 24: ...as needed 8 Verify all I O signals and servo operations via MotionCre atorPro 2 Troubleshooting If the computer fails to power up normally or the motion control system operates abnormally after system installation follow the steps listed for troubleshooting If the problem persists please contact your dealer for technical services WARNING Please ground the shielding end of the power terminal to red...

Page 25: ...on Ensure 24VDC power is provided Ethernet cable connection is in place among EtherCAT devices and that physical servo I O signals are connected properly EtherCAT slaves incl servo stepper drive or I O in MotionCreatorPro 2 will not connect Ensure all Ethernet cables connect all EtherCAT slave devices properly and every slave device is turned on for connection The CAT5e cable is recommended for be...

Page 26: ...16 Getting Started Leading EDGE COMPUTING ...

Page 27: ...Getting Started 17 PCIe 833x Series 3 After installation is complete select Finish 4 Ensure the Windows Device Manager lists the PCIe 833x Series correctly 5 Restart the computer now or later as desired ...

Page 28: ...ID is 1 The index value can be from 0 to 15 Details are as follows NOTE NOTE Please download the latest installation software from ADLINK s official website to maintain an optimum oper ating environment http www adlinktech com Motion Control index php Card ID Switch Setting ON 1 0 0000 1 1000 2 0100 3 1100 4 0010 5 1010 6 0110 7 1110 8 0001 9 1001 10 0101 11 1101 12 0011 13 1011 O N D I P 1 2 3 4 ...

Page 29: ...3x Series to support Px extension 4CH digital input and 4CH digital output Figure 2 2 DSUB 37 pin Connector 14 0111 15 1111 Pin Name Pin Name 1 N A 20 N A 2 N A 21 N A 3 N A 22 N A 4 N A 23 N A 5 N A 24 N A 6 E24V_ 25 EGND 7 EGND 26 DO0 8 DI0 27 DO1 9 DI1 28 DO2 10 PA_5V 29 DO3 11 PB_5V 30 DICOM1 12 DI2 PCOM_5V 31 DICOM2 Card ID Switch Setting ON 1 1 19 37 20 ...

Page 30: ...lectronic vacuums valves and others Sample signal wiring is shown 2 6 2 General Digital Input Pulsar Input The PCIe 833x Series provides 4 isolated digital input channels to connect 24VDC sensors in which the first two channels are con figured for pulsar input An example signal wiring is shown 13 DI3 PCOM_5V 32 EGND 14 N A 33 N A 15 N A 34 N A 16 N A 35 N A 17 N A 36 N A 18 N A 37 N A 19 N A Pin N...

Page 31: ...supply if selected is shown The pulsar input frequency supports up to 1MHz in variant input modes that include CW CCW mode and 1x 2x 4x AB phase modes E24V PS2805 DI0 1 4 7kɏ 3 3V FPGA PA_5V DICOM1 HCPL0631 DI2 PCOM_5V PB_5V HCPL0631 DI3 PCOM_5V FPGA 2 32kΩ DICOM2 2 32kΩ 330Ω 330Ω ...

Page 32: ...2 6 3 Emergency Stop Input EMG The EMG signal identifies emergency stop input occurrence results in all motion functions forced to stop while EtherCAT com munication is retained for status monitoring COM PS2805 EMG 2 32k 3 3V FPGA ȍ 74LVC2G 17 ...

Page 33: ...rature of 50ºC When installing mounting or uninstalling removing device or when removal of a chassis cover is required for user ser vicing See Getting Started on page 13 Turn off power and unplug any power cords cables Reinstall all chassis covers before restoring power To avoid electrical shock and or damage to device Keep device away from water or liquid sources Keep device away from high heat o...

Page 34: ...of breakage Disconnect the power supply cord before loosening the thumbscrews and always fasten the thumbscrews with a screwdriver before starting the system up It is recommended that the device be installed only in a server room or computer room where access is Restricted to qualified service personnel or users familiar with restrictions applied to the location reasons therefor and any precaution...

Page 35: ...uching this surface could result in bodily injury To reduce risk allow the surface to cool before touching RISQUE DE BRÛLURES Ne touchez pas cette surface cela pourrait entraîner des blessures Pour éviter tout danger laissez la surface refroidir avant de la toucher ...

Page 36: ...26 Important Safety Instructions Leading EDGE COMPUTING This page intentionally left blank ...

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