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35 

ABNORMALITIES AND TROUBLE SHOOTING

 

 

If the engine fails to start or engine fails to keep running. 

Check that the engine stop switch is in the RUN position. 

Check the gas tank for fuel. 

Whether the procedure for engine start up is correct. 

 

 

Try to diagnose these malfunctions yourself first. 

 

Contact the local dealer as soon as possible for checking on any abnormality of 

 

  your vehicle

 

 

 

 

 

 

 

 

Summary of Contents for ATV-280A

Page 1: ...s 5 Periodical Check and Services 6 Pre Operating Inspection 8 Operation 13 Maintenance 26 Correct Way of Driving 33 Abnormalities and Trouble Shooting 35 VIN number and Identification 36 Pre Delivery...

Page 2: ...roperly operate in safety It also includes information about the general care and maintenance of your ATV Therefore we would like you to read the manual before operating the vehicle It is our sincere...

Page 3: ...CLE IS NOT FOR YOUTH UNDER 16 YEARS OLD ALWAYS WEAR A HELMET READ THIS OWNER S MANUAL CAREFULLY IT S DANGEROUS TO DRIVE ON AN UNCLEAR ROAD CONDITION TO LOWER YOUR SPEED WHEN DRIVING AT NIGHT NEVER CON...

Page 4: ...ween your vehicle and other vehicles Take a training course if you are a beginner This vehicle is designed to be operated only on level off road surfaces free of obstacles This vehicle is not equipped...

Page 5: ...1980 mm 77 95 inches 1850 mm 72 83 inches OVERALL WIDTH 1150 mm 45 27 inches 1155 mm 45 47 inches OVERALL HEIGHT 1170 mm 46 06 inches 1110 mm 43 70 inches SEAT HEIGHT 832 mm 32 75 inches 832 mm 32 75...

Page 6: ...mm 77 95 inches 1850 mm 72 83 inches OVERALL WIDTH 1150 mm 45 27 inches 1155 mm 45 47 inches OVERALL HEIGHT 1170 mm 46 06 inches 1110 mm 43 70 inches SEAT HEIGHT 832 mm 32 75 inches 832 mm 32 75 inch...

Page 7: ...R I I R I I R Oil Filter C C C Spark Plug I I I Valve Clearance I I A I A Coolant CHECK EVERY RIDE Air Filter CLEAN AND CHECK EACH 1000KM OR AFTER OFF ROAD USE Carburetor I A A C A Driver Chain CHECK...

Page 8: ...good function Check the throttle for smooth opening and closing Check the fuel level in fuel tank Check oil level in crankcase thru oil screen Check the coolant level in coolant reservoir Check brake...

Page 9: ...screen and the filling cap is installed correctly Total oil capacity 1 0 Liter Prescribed 4 stroke engine oil only synthetic type is recommended Select the proper viscosity of oil It would damage or b...

Page 10: ...nd turn the key to lock position Pull out the key and check fuel cap to make sure it s locked CAUTIONS Stop the engine for refueling Use unleaded gasoline with octane level 92 or higher Turn the gasol...

Page 11: ...crack or heavy wear If wear exceeds the limit replace it with new one Please check the marking on tires for detail specification Front and Rear Shock Absorbers Apply pressure on both front steering ha...

Page 12: ...ee type battery that requires no maintenance Remove and Check Remove negative and positive terminals negative first Remove battery and check voltage Normal voltage 12V and above Keep terminals clean c...

Page 13: ...d should be between MIN and MAX level marks on coolant reservoir CAUTIONS Check coolant level while engine is cold Never open radiator cap when the engine is hot If the coolant is added in the coolant...

Page 14: ...13 OPERATION MAIN SWITCH OFF To turn off the engine The key can be extracted ON To start the engine To operate the head light The key can not be taken out...

Page 15: ...k the engine Use choke lever in case of cold weather or difficult starting CAUTIONS When cranks the engine Don t push down again the starter button as the engine is running Don t press the starter but...

Page 16: ...ERATION RECOIL STARTER When starter motor or battery are inactive Use recoil puller to start the engine NOTE Grip the brake lever when use the recoil puller in order to start the engine Recoil Puller...

Page 17: ...ning to the right Left signal light flashing indicates turning to the left Push switch to turn off lights CAUTIONS HORN BUTTOM Turn on main switch and press down on the horn Button the horn will sound...

Page 18: ...EAM SWITCH EC Low beam For normal condition High beam For farther lighting Postion light indicator HAZARD WARNING SWITCH HAZARD Push switch and all indicator lights will start blinking together STOP B...

Page 19: ...rmal condition High beam For farther lighting Postion light indicator EMERGENCY STOP SWITCH When switching on this position engine will stop and can t start again When switching on this position engin...

Page 20: ...19 OPERATION INSTRUMENT PANEL EC Revers e Neutral Speed Hi Beam RPM Time Trip Odometer Water Temp Setting Button Turn Indicator Low Gear High Gear Fuel Meter...

Page 21: ...20 OPERATION INSTRUMENT PANEL US Revers e Neutral Speed Hi Beam RPM Time Trip Odometer Water Temp Setting Button Low Gear High Gear Fuel Meter...

Page 22: ...neral driving conditions R From Neutral position pull down the gear shaft for reverse Speed limited below 15Km Hr N Neutral CAUTION Nearing Do not shift gears while the vehicle is moving This might da...

Page 23: ...ATION REVERSE GEAR SPEED LIMITER OVERDRIVE The switch is located on left side of handle bar The limiter is always functioning during reverse operation Press the bottom ON to perform reverse override f...

Page 24: ...When stepping on the brake pedal front and rear wheels will brake at the same time US When stepping on the brake pedal the Rear wheels will perform brake function PARKING BRAKE LEVER Pull the parking...

Page 25: ...he engine will not start after the starter engages for 3 4 seconds push the throttle lever slightly then try again and engine should start 5 Use choke function on bottom of left switch if the temperat...

Page 26: ...is full the level light bars are shown at top During fuel consumption light bars cease from top then down to bottom It is recommend to add fuel when fuel meter symbol starts to flashing About 2 0L fu...

Page 27: ...CLEAN AND CHECK FILTER EACH 1000KM OR AFTER OFF ROAD USE REPLACE AIR FILTER YEARLY CLEAN OIL FILTER Oil filter housing is located on lower right side of fly wheel cover Remove oil filter housing to c...

Page 28: ...e oil should be level with the bottom of the oil level hole Removing drain plug to drain gear oil Tighten drain plug and place a funnel into the level hole to refill gear oil Do not overfill Properly...

Page 29: ...n CVT house and causes slipping Switch off the engine then place the vehicle on a level surface Remove the bolt below CVT drain mark for draining Tighten the bolt properly then restart the engine Wait...

Page 30: ...free play of drive chain and adjust if necessary Check for damage or missing O ring or rollers Do not brush chain Lubricate only with an approved O ring chain lubricant Adjustment Loosen chain tensio...

Page 31: ...30 MAINTENANCE SPROCKET Inspection Check the sprocket axle and pinion for distortion excessive wear or other damages 1 Good 2 Replace...

Page 32: ...ATV slipping or can be easily moving even with the brake lever was engaged Adjustment Set parking brake lever in OFF position Loosen the fixture nut and turn the adjustment nut until you can feel it i...

Page 33: ...screw retaining the spark arrester to muffler Pull the spark arrester out of muffler Using a brush remove the carbon deposits from the spark arrester NOTE A soft brush is recommended to avoid damagin...

Page 34: ...ease the speed Slowly press the throttle lever while driving on a slope It will engage the engine power Deceleration is to decrease the speed Release the lever will do so This vehicle is not equipped...

Page 35: ...e engine by turning the main switch to OFF Don t park on uneven ground to avoid tipping over CAUTIONS BREAK IN PROCESS During the first 500KM of riding do not run the vehicle more then 60km hr or appr...

Page 36: ...running Check that the engine stop switch is in the RUN position Check the gas tank for fuel Whether the procedure for engine start up is correct Try to diagnose these malfunctions yourself first Con...

Page 37: ...lease record the VIN and engine number for further reference The frame number VIN is stamped on the front right side of frame FRAME NO RFL FRAME NUMBER The engine number is engraved on rear top of lef...

Page 38: ...AE10W 40 or Grade SAE40 is enough 4 Battery is installed properly 5 All brakes are adjusted properly 6 Fuel tank has enough gasoline to operate 7 Check the suspension and drive chain for proper setup...

Page 39: ...__ _______________________ _______________________ _________________________ DEALER _________________________ DATE 2 000 KM 3 000 KM 4 000 KM NOTES ________________ _______________________ ___________...

Page 40: ...____ _______________________ _______________________ _________________________ DEALER _________________________ DATE 8 000 KM 9 000 KM 10 000 KM NOTES ________________ _______________________ ________...

Page 41: ...____ _______________________ _______________________ _________________________ DEALER _________________________ DATE 14 000 KM 15 000 KM 16 000 KM NOTES ________________ _______________________ ______...

Page 42: ...___ _______________________ _______________________ _________________________ DEALER _________________________ DATE ODOMETER KM ODOMETER KM ODOMETER KM NOTES ________________ _______________________ _...

Page 43: ...___ _______________________ _______________________ _________________________ DEALER _________________________ DATE ODOMETER KM ODOMETER KM ODOMETER KM NOTES ________________ _______________________ _...

Page 44: ...43 ATV 280A S U ATV 320 S U OWNER S MANUAL...

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