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21

CAUTIONS

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BRAKE-IN PROCESS

During the first couple weeks of riding, do not run the vehicle very fast and do not approach
maximum RPM of the engine. The brake-in process will greatly increase the lifetime and long term
power of the engine.

ABNORMALITIES AND TROUBLE SHOOTING

If the engine fails to start.
Engine fails to keep running.

Try to diagnose these malfunctions yourself first as follows.

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Check the engine stop switch is in the RUN position.

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Check the gas tank if fuel is available and sufficient.

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Whether the procedure for engine start-up is correct

Contact the local dealer as soon as possible for checking on any abnormality of your vehicle.

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Don’t turn the main switch or engine stop switch to “OFF” during operation.

Summary of Contents for ATV-300S

Page 1: ...OWNER S MANU OWNER S MANUAL AL A D L A D LY A Y AT V T V 300 S U 300 S U R R O O AD VERSION AD VERSION...

Page 2: ...4 Specifications 4 5 Periodical Check and Services 5 6 Check Period to Operate 6 7 Operation 10 8 Correct Way of Driving 22 9 Abnormalities and Trouble Shooting 24 10 VIN number and service record 25...

Page 3: ...fore we would like you to read the manual before operate the vehicle It is our sincere wish that you enjoy operating the ATV and getting fun from it Should you have any problems please feel free to co...

Page 4: ...cle and other vehicles _ This vehicle is designed to be operated only on level off road surfaces free of obstacles _ Both the parent and their children must fully understand everything in this manual...

Page 5: ...nual shift 5 speed with reverse SPARK PLUG NGK CR8E BATTERY YTX9 BS OIL CAPACITY 2 0 Liter FUEL TANK 8 2 Liter OVERALL LENGTH 1740 mm 1700 mm OVERALL WIDTH 1030 mm 1030 mm OVERALL HEIGHT 1080mm 1070 m...

Page 6: ...4 SUSPENSION Front Dual A arm with 5 way preload adjustable shocks Rear Swing arm with 5 way preload adjustable shock FRONT TIRE 21 x 10 8 REAR TIRE 21 x 7 10...

Page 7: ...of service Items Initial Service first week Monthly Quarterly Yearly Air cleaner C C I Petrol filter Fuel Tube I I Tire pressure Wear I I Battery I Brake tolerance Steering handle I A Shock absorber I...

Page 8: ...brake operation to see is there any tie up by brake cables _ Check the easiness for turning to the left and right of steering handle _ Check brake lever for effective braking The free play should be b...

Page 9: ...top the engine for refilling _ Use unleaded gasoline with octane level 92 or higher _ Turn the gasoline cap clockwise to tight up Counter clockwise to loose it _ Do not over fill the gasoline it could...

Page 10: ...s CHECK PRIOR TO OPERATE 1 Check battery _ Open the seat _ Remove positive and negative terminals negative first _ Remove battery and check voltage _ Normal voltage_12V and above _ Keep terminals clea...

Page 11: ...9 OPERATION MAIN SWITCH OFF _ To turn off the engine _ The key can be extracted ON _ To start the engine _ The key can not be taken out _ To operate the head light _ The key can not be taken out...

Page 12: ...EAM SWITCH Low beam _ For normal condition High beam _ For farther lighting _ Cranks the engine CAUTIONS_ _ Don t push down again the starter button as the engine is running _ Don t press the starter...

Page 13: ...he horn buttom the horn will sound OPERATION SIGNAL LIGHT SWITCH _ Right signal light flashing indicates turning to the right Left signal light flashing indicates turning to the left CAUTIONS_ _ Turn...

Page 14: ...12 OPERATION HAZARD WARNING AWITCH HAZARD _ The 4 direction lights will start blinking together STOP...

Page 15: ...13 NOMENCLATURE OPERATION INSTRUMENTPANEL REVERSE Neutral SIGNAL IMDICATOR LIGHT HIGH BEAM INDICATOR LIGHT SIGNAL IMDICATOR LIGHT SPEED ODOMETER...

Page 16: ...14 OPERATION GEAR SHAFT DOWN GEAR SHAFT UP...

Page 17: ...s located on the right side in front of the foot rest When step on the brake pedal 4 wheels will stop at same time PARKING BRAKE LEVER Pull the right brake lever will perform brake function Push the l...

Page 18: ...is released CLUTCH LEVER The left lever is to dis engagl the clutch function Push the bottom to operate reverse function RELEASE REVERSE FUNCTION 1 Push the bottom on left and pull lever 2 push the r...

Page 19: ...17 4 the reverse indicator will on 5 slowly release the left lever to perform reverse function...

Page 20: ...ne will not start after the starter running 3 4 seconds push the throttle lever slightly then try again and engine should start Use choke function on bottom of left switch if the temperature is low an...

Page 21: ...lever pointed at ON position the fuel is supply under normal condition _ When the arrow is pointed at OFF the fuel can not supply _ When arrow mark pointed at RES please refill the gasoline as soon as...

Page 22: ...not provide differing rate of wheel rotation The rider must learn to move his weight and control the throttle not to thumb over Throttle lever CORRECT WAY OF DRIVING STOP OF THE VEHICLE Approaching t...

Page 23: ...E SHOOTING If the engine fails to start Engine fails to keep running Try to diagnose these malfunctions yourself first as follows _ Check the engine stop switch is in the RUN position _ Check the gas...

Page 24: ...record the frame and engine number for reference The frame number VIN is stamped on the right side of frame FRAME NO RFL FRAME NUMBER The engine number is engraved on bottom of left crankcase ENGINE N...

Page 25: ..._________________ ___________________ DEALER DATE __________________ ___________________ DEALER DATE __________________ ___________________ DEALER INSPECTION 4 INSPECTION 5 INSPECTION 6 DATE _________...

Page 26: ...__ DEALER DATE __________________ ___________________ DEALER DATE __________________ ___________________ DEALER INSPECTION 10 INSPECTION 11 INSPECTION 12 DATE __________________ ___________________ DE...

Page 27: ...n 2 Install the rear wheels and parts in the following order A 18x40x4 5mm washer big B 18mm hex bolt torque 450 550kg cm 44 54N m C Cotter pin open up the end after installed D Rubber cap 3 Install t...

Page 28: ...gasoline to operate Be sure the arrow mark on the fuel valve arm_petcock_is set into the correct position on 8 Turn on the main switch and try to start up the engine In order to use the electric star...

Page 29: ...owner s manual 3 Engine oil 4 stroke 10W 40 or Grade SAE40 is enough 4 Battery is installed properly 5 All brake are adjusted properly 6 Fuel tank has enough gasoline to operate 7 Check the suspension...

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