Adtech ZM430A-A01, User Manual

Page 1: ...ZM430A A01 ZM530A A01 FOUR FIVE AXIS BRUSH DRILLING TUFTING MACHINE CONTROL SYSTEM USER MANUAL ...

Page 2: ...l without the permission for xing any unit or individual shall not copy copy copy or translate This manual without any form of guarantee position expression or other cues As mentioned by this manual or the product information directly or indirectly caused by information flow the interests of the loss or cause to terminate the does not assume any liability for interest and its subordinate staff In ...

Page 3: ...ore the plug or open the product chassis the power supply must be cut off Inspection Must cut off the power before repair or replace components Short circuit or overload occurs fault should check troubleshooting rear can restart Not frequent power outages for products if should be back online When the power is cut off time at least 1 minute apart Other Without permission please do not open the cab...

Page 4: ...the environment temperature temperature dust foreign body Low presence of abnormal vibration and sound Have low vent without such as yarn has been blocked Regular Check 1 year Whether the solid parts is loose Terminal units is damage ...

Page 5: ...the wiring diagram 2 2 1 Motor Drive Control Interface Axis X Axis C 2 2 2 Digital input interface JA JB handheld box expand 2 2 3 digital output interface JC extension 2 2 4 DA and other interfaces JD LVDS COM3 2 3 Product installation dimensions Chapter 3 Function OPERATION 3 1 Operating full map 3 2 describes each function and method of operation described 3 2 1 system simple machining operatio...

Page 6: ... interface File system interface System diagnostics interface Each axis parameters Integrated Data Management Parameters Input diagnosis Diagnostic output DA diagnosis system message Accessibility ZM520A A01 系 统 加 工 界 面 系 统 教 导 界 面 系 统 参 数 界 面 系 统 文 件 界 面 系 统 诊 断 界 面 各 轴 参 数 综 合 参 数 管 理 参 数 输 入 诊 断 输 出 诊 断 D A 诊 断 系 统 信 息 辅 助 功 能 ...

Page 7: ...ata plus 1 where the yield on the bar three times in a row can be cleared by the output value of the replacement product output is automatically reset to 0 The total number of holes Current products include the total number of holes starting point Current hole Indicates where the current hole number Current file displays the name of the current working file Spindle speed for testing spindle machin...

Page 8: ...to perform at a high level to ensure safety The hole a hole to the motion if the starting point is not moved Lower hole move to the next hole if you move to the starting point at the last hole 1 2 2 2 Track Function Preview The current product distribution holes Tracking Auto Tracking the current machining holes in the process Axis selection You can select any two axes XYZ axis of the graphic disp...

Page 9: ...also manually modify existing data Teaches magnification Click teach magnification data display field to select a magnification ratio of three profiles 0 01 0 1 X This key is used to move towards positive direction of x axis movement if you move this button this moved towards positive direction of x axis for the current teaching magnification value if you press this button 教导数据 教导功能按钮 子菜单或按键 综合信息 ...

Page 10: ...sitioning or manually navigate the hole press the delete key and then click OK 定位 Positioning Under normal circumstances under the hole or holes on keys to move to the required position but very often when the number of holes press tab type the number of holes press OK can be directly reached 上孔 Former hole Move to the former hole 下孔 Next hole Move to the next hole 插入 Insert Insert one hole before...

Page 11: ...venient the other method is to use the translation feature specific methods are as follows First back to the starting point and then entered the teaching picture press the hole key move to the first hole position and the actual position at this time is different press the move key move the head to the actual first hole location and then press the SHIFT key enter the last hole number this number is...

Page 12: ... XZ and people shaped hole XZ and plum humanoid hole XZ and General spiral hole XZ and spiral plum hole XZ and trapezoidal hole XZ Select a fancy graphic double click the pattern icon if you choose the average person shaped hole XZ into the shaped hole patterns taught interface as follows Note tricks teach you must first teach data from the first hole and only one hole apart from the starting poin...

Page 13: ...rs system parameters system management parameters of three interface primarily to the type of system parameters Paging through the and parameters can be axis integrated management can then go through a different interface Back 1 A Shift between number or character input 清除 Clear Clear data ...

Page 14: ...e next directory level 新建 Create Create one PHM file Note file name can t be longer than 8 letters 复制 Copy Copy file or folder 粘贴 Paste Paste file or folder 剪切 Cut Cut file or folder 删除 Delete Delete file or folder but not for the system file 下页 Down Down page 上页 Up Up page Revert to the former interface 1 2 6SYSTEM DIAGNOSTICS INTERFACE System Diagnostics interface for input and output of the sys...

Page 15: ...cted and displayed when the corresponding input signal is red 输出诊断 Output Diagnostics Diagnostic used to display the system status for all output signals or output When the corresponding output is valid appears as red or when you press the corresponding port will be switched to active or inactive ...

Page 16: ...ter into it DA1 输出电压 Output Voltage Used for the DA on the system spindle control for testing 系统信息 System Information System information to display the current system version build date hardware version project number current processing file names information such as the current file was last modified time ...

Page 17: ... start the screen saver when the system has password restrictions after the screen saver is started to re enter the need to enter a password no password limit enter 0 2 4Product Configuration Model Name Quantity ADT 8860 Motion control card One pc TV8000CM Touch screen controller One pc D15G 15Pin signal cable G 3 0M Four pcs ZM5A Handheld box optional one ZM530 Manual Manual One VGA cable Display...

Page 18: ...ne One pc 1 5M 1 4Basic Specification Climatic conditions Temperature Working 5 50 Stock or transportation 30 70 Relative humidity Working 20 90 Stock or transportation 10 95 Atmospheric pressure 86Kpa 106Kpa Power supply 24V DC with filter ...

Page 19: ... interface terminal block socket for each axle spacing and other switching input signals JC digital output 18 terminal block socket for switch output signal interface D USB and COM1 for computers exchanging files with the ADT 8860 controller and other features COM3 and connected to a touch screen interface touch serial line connection Services connected to the touch screen VGA interface VGA VGA ca...

Page 20: ...T8860 controller that uses 24V DC power supply other extensions 16 inputs 16 outputs 2 AD input TV8000CM 24V DC power supply Figure 1 VGA Figure 2 with ADT 8860 connected to the VGA connector VGA cable Touchpanel Figure 3 and ADT 8860 connected to COM3 port by touching a serial line connection D u disk Figure 4 can be an external USB flash drive ...

Page 21: ...V ADR B 15 14 13 11 10 9 12 YECA XECC ADR XPU XDR OUT21 EXT_24V EXT_VCC50A XECB PUCOM AECC PUCOM BECA EXT_VCC50B BECA APU PUCOM AECC APU XALARM YECB AECB A1 DB15直脚母头 8 15 7 14 6 13 5 4 11 3 10 2 9 1 12 XDR OUT18 XECA EXT_VCC50A XECA AALARM 15 14 13 11 10 9 12 AECB XECC BECB EXT_24V_GND XECB EXT_VCC50B PUCOM EXT_24V_GND AECA EXT_24V Pulse wiring ports Pulse output brief internal circuit diagram ...

Page 22: ... PUCOM Single input for driver 10 24V Internal 24V power supply and connected to 24V power of controller 11 24V 12 ECA Encoder A phase input 13 ECA Encoder A phase input 14 ECB Encoder B phase input 15 ECB Encoder B phase input Standard pulse wiring circuit diagram Adapt to ADT 8860 controller Stepper motor drive connection with the differential input drive for CNC drives for reference for all NC ...

Page 23: ... motor drive wiring diagram Servo drive wiring diagram Because most are based on the finite difference method method of pulse parts refer to the difference many servo drives need a 12 24V power can be 10 11 feet provide a 24V power supply connection varies by different servo drives if you are unsure please consult the company Note the PU and the PU and the DR DR any two four foot can t be directly...

Page 24: ...arm 3 IN14 重毛报警 hair repeat alarm 4 IN13 下电眼 down light of the sensor 5 IN12 上电眼 up light of the sensor 6 IN11 A 轴负限位 A axis negative limit switch 7 IN10 A 轴正限位 A axis positive limit switch 8 IN9 Z 轴负限位 Z axis negative limit switch 9 IN8 Z 轴正限位 Z axis positive limit switch 10 IN7 Y 轴负限位 Y axis negative limit switch 11 IN6 Y 轴正限位 Y axis positive limit switch 12 IN5 X 轴负限位 X axis negative limit swit...

Page 25: ...itch 15 IN19 B 轴正限位 B axis positive limit switch 16 IN18 C 轴原点 C axis origin 17 IN17 B 轴原点 B axis origin 18 INCOM2 输入公共端 INCOM2 24V 12V 接内部或外部 提 供 的 电 源 input common terminsal INCOM1 24V 12V Connect internal or external power supply Handheld operator input interface definition IN61 IN59 GND_Hand JCP7 DB15 弯脚母座 8 15 7 14 6 13 5 12 4 11 3 10 2 9 1 IN65 HB IN64 IN60 HA 手 持 盒 接 口 VCC_Hand IN58 IN62 IN...

Page 26: ...and wheel B phase input 15 GND_Hand 手持盒参考地端 Handheld operator reference ground Extended input interface definition IN73 IN78 IN80 AD_IN0 IN79 IN85 IN75 AD1_GND IN70 IN81 IN77 IN82 IN76 IN83 AD0_GND IN84 IN72 IN3 3 81mm 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 IN74 IN71 AD_IN1 Extended input port configuration 线号 Line number 名称 Name 功能 Fu...

Page 27: ...nput 10 IN80 备用输入 Standby input 11 IN79 备用输入 Standby input 12 IN78 备用输入 Standby input 13 IN77 备用输入 Standby input 14 IN76 备用输入 Standby input 15 IN75 备用输入 Standby input 16 IN74 备用输入 Standby input 17 IN73 备用输入 Standby input 18 IN72 备用输入 Standby input 19 IN71 备用输入 Standby input 20 IN70 备用输入 Standby input ...

Page 28: ...UT13 OUT12 JC 输出端口配置 JC output port configuration 线号 Line number 名称 Name 功能 Function 1 24VGND 输出公共端 output public end 2 OUT0 颜色 colour 3 OUT1 输出 1 output 1 4 OUT2 输出 2 output 2 5 OUT3 输出 3 output 3 6 OUT4 输出 4 output 4 7 OUT5 输出 5 output 5 8 OUT6 输出 6 output 6 9 OUT7 刹车 brake 10 OUT8 离合 clutch 11 OUT9 启动 start up 12 OUT10 速度 speed 13 OUT11 拍毛 dab 14 OUT12 备用 standby 15 OUT13 备用 standby 16 OUT14 备用...

Page 29: ...ce ground 2 OUT24 开机输出 Boot output 3 OUT25 总 电源控 制输出 Total power control output 4 OUT26 备用输出 Standby output 5 OUT27 备用输出 Standby output 6 OUT28 备用输出 Standby output 7 OUT29 备用输出 Standby output 8 OUT30 备用输出 Standby output 9 OUT31 备用输出 Standby output 10 OUT32 备用输出 Standby output 11 OUT33 备用输出 Standby output 12 OUT34 备用输出 Standby output 13 OUT35 备用输出 Standby output 14 OUT36 备用输出 Standby output 15 OUT3...

Page 30: ... Name 功能 Function 1 DAGND 模 拟 电 压 参 考 地 Analog voltage reference ground 2 DAOUT0 模拟电压第 0 路 Analog voltage No 0 3 DAGND 模 拟 电 压 参 考 地 Analog voltage reference ground 4 DAOUT1 模拟电压第 1 路 Analog voltage No 1 LVDS 接口 LVDS 接口定义如下 LVDS interface LVDS interface is defined as follows LVDS1 DB15弯脚母头 8 15 7 14 6 13 5 4 11 3 10 2 9 1 12 RCLK RIN2 E3V3 RIN1 RIN0 BPWR E3V3 RIN2 RCLK RIN1 RIN0 LVDS 端口说明 LVDS por...

Page 31: ...ound 12 BPWR 背光控制 Backlight control 13 GND 电源参考地 Power reference ground 14 RCLK LVDS 差 分 时 钟 对 LVDS differential clock pair 15 RCLK COM3 接口 COM3 接口定义如下 COM3 interface COM3 interface is defined as follows GND_CAN CANH CANL TX2 VDD5V RX2 COM3 DB9弯脚针座 5 9 4 8 3 7 2 6 1 10 PE COM3 端口说明 COM3 port description 线号 Line number 名称 Name 功能 Function 1 NC 空脚 Empty feet 2 RX2 数据 2 接收 Data 2 receive 3 TX2 数据 2 发...

Page 32: ...ADT ZM430A A01 ZM530A A01 32 2 3 Product installation size 1 8860 controller 2 TV8000CM touch screen ...

Page 33: ...ADT ZM430A A01 ZM530A A01 33 159 2 1 4 2 3 11 1 26 7 203 7 175 7 220 1 220 1 175 7 Chapter Three Functional operation 3 1 operation chart ...

Page 34: ...output signal Operation can be processed after system parameters is set by relevant technical staff Create a new file under file interface processing files generally stored in the D PROG double click the processing file can be loaded into the current file back to the system screen press Return to zero machine return to zero Please confirm machine is at a high level first to ensure security confirm...

Page 35: ...ll be lost when the system outage After the data teaching completed switch to the system processing interface set movement mode press the Start button on the operation box to start processing products Stop button to pause processing products Continue button to continue processing products 3 2 2 System auxiliary interface update program operation Updating procedures is used for system upgrades syst...

Page 36: ...computer and the controller open the controller while holding the controller display screen until the following interface Choose 1 u disk At this time the computer will appear a hard disk entering the hard disk ADT folder can be seen enter the ADT directory copy adtrom bin files and NC Nc_res ncp then press ESC key on the controller choose 2 update program after updating complete prompt then resta...

Page 37: ...screw pitch 005 Z 轴每转脉冲数 PPr Z axis number of pulses per revolution 006 Z 轴丝杆螺距 mm Z axis screw pitch 007 A 轴每转脉冲数 PPr A axis number of pulses per revolution 008 A 轴丝杆螺距 mm A axis screw pitch 009 B 轴每转脉冲数 PPr B axis number of pulses per revolution 010 B 轴丝杆螺距 mm B axis screw pitch 设定范围 Setting range 每转脉冲为 1 65535 螺距为 0 9999 999 number of pulses per revolution is 1 65535 screw pitch is 0 9999 999 单...

Page 38: ...the motor rotates one circle of the corresponding pulse number is 10000 the motor and the lead screw through a 1 2 reducer connection Can be set the number of pulses per revolution is 20000 pitch is 20mm 011 X 轴起始速率 mm s X axis initial rate mm s 014 Y 轴起始速率 mm s Y axis initial rate mm s 017 Z 轴起始速率 mm s Z axis initial rate mm s 020 A 轴起始速率 mm s A axis initial rate mm s 023 B 轴起始速率 mm s B axis init...

Page 39: ...X 轴驱动速率 mm s X axis driving speed mm s 015 Y 轴驱动速率 mm s Y axis driving speed mm s 018 Z 轴驱动速率 mm s Z axis driving speed mm s 021 A 轴驱动速率 mm s A axis driving speed mm s 024 B 轴驱动速率 mm s B axis driving speed mm s 设定范围 Setting range 1 200000 单位 unit mm s 使用权限 Permissio n to use 管理员 administrators 预 设 值 Preset value 250 生效机制 Effective mechanis m 立即生效 Come into effect immediately 说 明 Introducti ons 一般可...

Page 40: ...ated speed 025 B 轴加速度 Kpps B axis accelerated speed 设定范围 Setting range 1 8000 单位 unit Kpps 使用权限 Permissio n to use 管理员 administrators 预 设 值 Preset value 50 生效机制 Effective mechanis m 立即生效 Come into effect immediately 说 明 Introducti ons This value is better to set to 50 it has nothing to do with small fraction of the drive and the pitch the scope advised between 30 to 90 the greater the value the fa...

Page 41: ...即生效 Come into effect immediately 说 明 Introducti ons When the distance exceeds a certain range IT can not move in the two holes It needs to stop at high level and then move to the next hole and then continue to plant hair This value is related to the speed of the spindle motor 031 X 轴归零速度 mm s X axis return to zero speed 032 Y 轴归零速度 mm s Y axis return to zero speed 033 Z 轴归零速度 mm s Z axis return to...

Page 42: ...ediately 说 明 Introducti ons 指回零点的速度 The speed to zero 036 X 轴教导快速 mm s X axis teaching fast speed 038 Y 轴教导快速 mm s Y axis teaching fast speed 040 Z 轴教导快速 mm s Z axis teaching fast speed 042 A 轴教导快速 mm s A axis teaching fast speed 044 B 轴教导快速 mm s B axis teaching fast speed 设定范围 Setting range 1 200000 单位 unit mm s 使用权限 Permissio n to use 管理员 administrators 预 设 值 Preset 40 ...

Page 43: ... X 轴教导慢速 mm s X axis teaching slow speed 039 Y 轴教导慢速 mm s Y axis teaching slow speed 041 Z 轴教导慢速 mm s Z axis teaching slow speed 043 A 轴教导慢速 mm s A axis teaching slow speed 045 B 轴教导慢速 mm s B axis teaching slow speed 设定范围 Setting range 1 200000 单位 unit mm s 使用权限 Permissio n to use 管理员 administrators 预 设 值 Preset value 5 生效机制 Effective mechanis m 立即生效 Come into effect immediately 说 明 Introducti ons...

Page 44: ...s negative soft limit 054 B 轴正向软限位 mm B axis positive soft limit 055 B 轴负向软限位 mm B axis negative soft limit 设定范围 Setting range 9999 999 9999 999 单位 unit Mm 使用权限 Permissio n to use 管理员 administrators 预 设 值 Preset value 9999 999 and 9999 999 生效机制 Effective mechanis m 立即生效 Come into effect immediately 说 明 Introducti ons This parameter is used to set the positive and negative direction soft limit of e...

Page 45: ...ctive mechanis m 立即生效 Come into effect immediately 说 明 Introducti ons This parameter determines the initial speed of each axis motion when the 009 motion mode of the composite parameter is exponential 057 驱动速度 Driving speed mm s 设定范围 Setting range 1 10000 单位 unit mm s 使用权限 Permissio n to use 管理员 administrators 预 设 值 Preset value 300 生效机制 立即生效 Come into effect immediately ...

Page 46: ...8 结束速度 End speed mm s 设定范围 Setting range 1 10000 单位 unit mm s 使用权限 Permissio n to use 管理员 administrators 预 设 值 Preset value 100 生效机制 Effective mechanis m 立即生效 Come into effect immediately 说 明 Introducti ons In the comprehensive parameters of the 009 movement model for the index addition and subtraction this parameter determines the speed of the end of each axis movement 059 加速度 acceleration mm s 设...

Page 47: ...ffect immediately 说 明 Introducti ons This parameter determines the acceleration of each axis motion when the 009 motion mode of the composite parameter is exponential 060 减速度 deceleration mm s 设定范围 Setting range 1 10000 单位 unit mm s 使用权限 Permissio n to use 管理员 administrators 预 设 值 Preset value 300 生效机制 Effective mechanis m 立即生效 Come into effect immediately ...

Page 48: ...nd wheel mm min 设定范围 Setting range 500 10000 单位 unit mm min 使用权限 Permissio n to use 管理员 administrators 预 设 值 Preset value 9000 生效机制 Effective mechanis m 立即生效 Come into effect immediately 说 明 Introducti ons 手轮最大速度用于设置教导手轮最大的速度 该速度的快慢会影响教导手轮与工作台响应的实 时性 The maximum speed of the hand wheel is used to set the maximum speed of the teaching hand wheel the speed will affect real time of the teaching hand ...

Page 49: ...iately 说 明 Introducti ons 手轮响应系数可以理解为就是手轮速度的加 速度 The response factor of the hand wheel can be understood as the acceleration of the wheel speed 063 变频器速度 Frequency inverter speed 0 设定范围 Setting range 0 100 单位 unit No 使用权限 Permissio n to use 管理员 administrators 预 设 值 Preset value 100 生效机制 Effective mechanis m 立即生效 Come into effect immediately 说 明 此值与变频器速度百分比的乘积为速度 0时的 ...

Page 50: ...t value 20 生效机制 Effective mechanis m 立即生效 Come into effect immediately 说 明 Introducti ons 此值与变频器速度百分比的乘积为速度 1时的 电压输出 This value is the product of the speed of the frequency converter as the voltage output of 1 5 2 Comprehensive parameter Comprehensive parameters are often used in system processing or need to be modified including the limit switch motion mode and other parameters 001 Touch sound is...

Page 51: ...lose 002 Whether stop in the high level when color changes Setting range Yes or Not unit No Permissio n to use administrators Preset value Yes Effective mechanis m Come into effect immediately Introducti ons Some color change output is slow it must stop at high level before color change 003 Z axis if limit position or not 004 A axis if limit position or not Setting range Yes or No unit No Permissi...

Page 52: ...issio n to use administrators Preset value No Effective mechanis m Come into effect immediately Introducti ons If the axis for the rotation axis can be arbitrary rotation then can be set to no in this time 006 Movement mode Setting range To the upper movement or leave lower motion unit No Permissio n to use administrators Preset value leave lower motion Effective mechanis m Come into effect immedi...

Page 53: ...is m Come into effect immediately Introducti ons State of the spindle after pressing suspension key 008 Back to zero after products processed Setting range 0 9999 unit No Permissio n to use administrators Preset value 0 Effective mechanis m Come into effect immediately Introducti ons This parameter is used to set the number of products processed automatically back to zero if this value is zero the...

Page 54: ...erpolation or Index addition and subtraction unit No Permissio n to use administrators Preset value Common mode Effective mechanis m Come into effect immediately Introducti ons Normal mode is the form of each axis in the form of the pulse of the motion the axis interpolation is all the motion axes in the form of interpolation movement the index addition and subtraction is the movement of all axes ...

Page 55: ...d to set the data to be saved automatically when the data is updated 012 dabbing mode Setting range Close or power on open or Run time open unit No Permissio n to use administrators Preset value Closed Effective mechanis m Come into effect immediately Introducti ons This parameter is used to set the processing mode of the beat 013 dabbing time Setting range 0 9999 unit ms Permissio administrators ...

Page 56: ...ance such as the management mode switch parameter backup system language management and so on 001 maintenance mode Setting range Admin and Operator unit No Permissio n to use administrators or operator Preset value Admin Effective mechanis m Come into effect immediately Introducti ons This parameter is used to switch the current system management mode the system management mode includes the admini...

Page 57: ...fy The initial password is 0 there is no password protection 003 Administrator password Setting range 15 bit length number or letter unit No Permissio n to use administrators or operator Preset value 0 Effective mechanis m Come into effect immediately Introducti ons This parameter is used to set the operator password old password needs to confirm when modify The initial password is 0 there is no p...

Page 58: ...meters of the system will be restored to the initial value 005 System parameter backup Setting range No unit No Permissio n to use administrators Preset value No Effective mechanis m Come into effect immediately Introducti ons SYSTEM PARAMETERS BACKUP D SYSCONF BAK This exercise as a backup system parameters to prepare for recovery System parameter backup will overwrite the original backup of the ...

Page 59: ...re the parameters of the backup to the current system this operation will modify the current system all parameters System parameter backup path is D SYSCONF BAK if there is no this file parameter recovery will not be successful 007 System language pack Setting range Chinese and English unit None Permissio n to use administrators Preset value Chinese Effective mechanis m effective after restart the...

Page 60: ...ms Permissio n to use administrators Preset value 2000 Effective mechanis m Come into effect immediately Introducti ons This parameter is used to set the stop time of the boot screen 一 Revision History Feedback person Feedback date The current version total pages Problem description Engineer confirm Edition after revision Page Count after revision Amendment person ...