Advance acoustic Adinity 17ST, Service Manual

Page 1: ...Adinity 17ST 20ST 20D X20D X20C X24D SERVICE MANUAL Advance model 908 7161 020 908 7162 020 908 7163 020 908 7164 020 908 7165 020 908 7166 020 9096982000 2 2009 06...

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Page 3: ...SSEMBLY For Adinity X 20 D X 20 C X 24 D 25 DETERGENT PUMP AND CHECK VALVE DISASSEMBLY ASSEMBLY For Adinity X 20 D X 20 C X 24 D 26 TROUBLESHOOTING 28 BRUSHING SYSTEM 29 BRUSH PAD CLEANING 29 BRUSH PA...

Page 4: ...HECK AND REPLACEMENT For Adinity 20 D X 20 D X 20 C X 24 D 59 DRIVE SYSTEM MOTOR DIFFERENTIAL DISASSEMBLY ASSEMBLY For Adinity 20 D X 20 D X 20 C X 24 D 60 TROUBLESHOOTING 61 DRIVE SYSTEM ELECTRONIC B...

Page 5: ...sport OTHER REFERENCE MANUALS The following manuals are available at Advance Literature Service Department Adinity 17 ST 20 ST User Manual Form Number 9096912000 Adinity 17 ST 20 ST Spare Parts List F...

Page 6: ...TRUCTIONS Speciic warnings and cautions to inform about potential damages to people and machine are shown below DANGER This machine must be used by properly trained operators only Children or disabled...

Page 7: ...terial which could reduce the air low Do not remove or modify the plates afixed to the machine This machine cannot be used on roads or public streets Pay attention during machine transportation when t...

Page 8: ...atteries WET 2 x 12V 24V 105 Ah Standard batteries autonomy 3 2h Battery compartment size width x length x height 13 8 x 13 8 x 11 8 in 350 x 350 x 300 mm Total consumption in work condition 29 A Vacu...

Page 9: ...ground 667 lbf in2 4 6 N mm2 Rear wheel diameter 3 9 in 100 mm Minimum turning radius 27 5 in 700 mm Vacuum system motor power 0 44 hp 330 W Drive system motor power 0 27 hp 200 W Drive speed variable...

Page 10: ...5 0 lb 102 kg Maximum weight with batteries and full tanks 520 3 lb 236 kg 551 1 lb 250 kg Brush motor power 0 64 hp 480 W 0 47 hp 350 W Brush speed 153 rpm 230 rpm Brush pad holder pressure with extr...

Page 11: ...D X 20 C X 24 D 9096982000 2 2009 06 11 GENERAL INFORMATION DIMENSIONS Adinity 17 ST 1190 mm 46 8 in 760 mm 30 0 in 1058 5 mm 41 6 in 512 mm 20 1in P100200 DIMENSIONS Adinity 17 ST 1228 mm 48 3 in 760...

Page 12: ...7 ST 20 ST 20 D X 20 D X 20 C X 24 D GENERAL INFORMATION DIMENSIONS Adinity 20 D X 20 D 1323 mm 52 1 in 760 mm 30 0 in 1088 mm 42 8 in 541 mm 21 3 in P100202 DIMENSIONS Adinity X 20 C 1253 mm 49 3 in...

Page 13: ...VICE MANUAL ENGLISH Adinity 17 ST 20 ST 20 D X 20 D X 20 C X 24 D 9096982000 2 2009 06 13 GENERAL INFORMATION DIMENSIONS Adinity X 24 D 1311 mm 51 6 in 810 mm 32 in 1088 mm 42 8 in 646 mm 25 4 in P100...

Page 14: ...tenance For instructions on maintenance procedures see the following paragraphs SCHEDULED MAINTENANCE TABLE Procedure Daily after machine use Weekly Every six months Yearly Battery charging Squeegee c...

Page 15: ...ting handwheel 28 Machine forward speed adjustment handwheel 29 30a Recovery water tank cover opened to be cleaned 30b Recovery water tank cover completely opened Tank cover gasket 31 Cover movable re...

Page 16: ...AL INFORMATION MACHINE NOMENCLATURE For Ainity 17 ST 20 ST Continues 21 22 24 23 1 2 3 4 5 6 7 10 11b 11 12 27 15 25 26 13 55 14 19 18 20 16 17 11a 26 42 58 40 41 44 43 52 53 55 51 54 29 56 28 38 37 9...

Page 17: ...very water tank cover completely opened Tank cover gasket 31 Cover movable retaining plate 32 Cover ixed retaining plate 33 Serial number plate technical data conformity certiication 34 Plug for squee...

Page 18: ...NFORMATION MACHINE NOMENCLATURE For Ainity 20 D X 20 D X 20 C X 24 D Continues 29 28 21 20 56 18a 19a 14 22 24 23 1 2 3 4 5 6 7 8 10 9 11c 11b 11a 11 16 17 54 55 13 26 15 12 25 27 26 19b 18c 39 30b 38...

Page 19: ...T 20 ST 20 D X 20 D X 20 C X 24 D 9096982000 2 2009 06 19 GENERAL INFORMATION MACHINE NOMENCLATURE For Ainity 20 D X 20 D X 20 C X 24 D Continues 79 80 83 81a 81b 81 84 82a 81c 82c 82b 71 72 73 74 75...

Page 20: ...24 D Turn the ignition key 80 to 0 For Adinity 17 ST 20 ST Turn off the switches 71 and 73 Clean the tank 20 with clean water 6 Start the machine as shown in the User Manual and keep it running until...

Page 21: ...nstall them on the support F 4 NOTE The ilter strainer E must be correctly positioned on the housing G of the support F Open the tap A 5 E G B A D C F E S301521A SOLENOID VALVE DISASSEMBLY ASSEMBLY Fo...

Page 22: ...lve For Adinity X 20 D X 20 C X 24 D Move the solenoid valve E and disconnect it from the union I Assembly Assemble the components in the reverse order of disassembly 8 B A C F G E H I D I S301523A TR...

Page 23: ...overy water tank 21 is empty otherwise empty it with the drain hose 16 3 Grasp the handle 41 and carefully lift the tank 40 4 Slightly lift the hoses A then operating on the clean water ilter assembly...

Page 24: ...NG For Adinity X 20 D X 20 C X 24 D Clean the detergent tank then remove the detergent remained in the hoses and in the pump 1 Grasp the handle 41 and carefully lower the tank 40 2 Turn on the machine...

Page 25: ...er disposal area Turn the ignition key 80 to 0 Empty the recovery water tank 21 with the hose 16 Drive the machine on a level loor 2 Turn the ignition key 80 to 0 3 Grasp the handle 41 and carefully l...

Page 26: ...n A 5 Remove the detergent tank B 6 Remove the screws C 7 Slightly lift the tank holder D and mark the position of the connectors E and F to reinstall them correctly which must be 8 as follows Connect...

Page 27: ...GLISH Adinity 17 ST 20 ST 20 D X 20 D X 20 C X 24 D 9096982000 2 2009 06 27 AXP DETERGENT PUMP AND CHECK VALVE DISASSEMBLY ASSEMBLY For Adinity X 20 D X 20 C X 24 D Continues A B C C D H M L J K G I F...

Page 28: ...clogging the detergent low clean the hoses 5 The detergent low control switch is malfunctioning check that the warning light 78 turns on if necessary replace the 6 function electronic board The functi...

Page 29: ...there may be sharp debris Remove the brushes pads as shown in the User Manual 1 Clean and wash the brushes pads with water and detergent 2 Check that the brush pads are integral and not excessively wo...

Page 30: ...bly Drive the machine on a level loor 1 Remove the brushes pad holders as shown in the User Manual 2 Lower the brush pad holder deck by pressing the pedal 11 3 Disconnect the brush pad holder motor el...

Page 31: ...allation paragraph in the User Manual Disassembly Drive the machine on a level loor 1 Remove the brushes pad holders as shown in the User Manual Do not remove the cylindrical brushes 2 Lower the brush...

Page 32: ...and check that the motor electrical input is 3 4 A at 24 V Turn off 8 the brush pad holder by pressing the switch 71 Remove the amperometric pliers A If the electrical input is higher perform the fol...

Page 33: ...nk holder D together with the detergent pump G Apply the amperometric pliers J on one cable K of the brush motor L 8 Turn the speed adjuster 84 to idle and turn the ignition key 80 to I 9 Turn on the...

Page 34: ...H SERVICE MANUAL 34 9096982000 2 2009 06 Adinity 17 ST 20 ST 20 D X 20 D X 20 C X 24 D BRUSHING SYSTEM BRUSH MOTOR ELECTRICAL INPUT CHECK For Adinity 20 D X 20 D Continues A B C D C I H F E G K L J S3...

Page 35: ...nition key 80 to 0 Remove the amperometric pliers A If the electrical input is higher perform the following procedures to detect and correct the abnormal input NOTE If the electrical input is higher t...

Page 36: ...n key 80 to 0 Remove the amperometric pliers A If the electrical input is higher perform the following procedures to detect and correct the abnormal input NOTE If the electrical input is higher than t...

Page 37: ...emove dust and dirt from the motor carbon brush support area A 8 Disengage the fasteners B and C and remove four carbon brush supports A If necessary disconnect the electrical 9 connections D Check if...

Page 38: ...ector F blue cable Disconnect the connectors E and F from the detergent pump G Disconnect the hoses H from the union I and remove the tank holder D together with the detergent pump G Disconnect the ba...

Page 39: ...ENGLISH Adinity 17 ST 20 ST 20 D X 20 D X 20 C X 24 D 9096982000 2 2009 06 39 BRUSHING SYSTEM BRUSH MOTOR CARBON BRUSH CHECK REPLACEMENT For Adinity 20 D X 20 D Continues J J M J M O L J K N C D C I H...

Page 40: ...of the protection clamp A 2 Remove the protection clamp A 3 For each carbon brush move the protection B and remove the screws C 4 Remove the carbon brushes D 5 Check if the carbon brushes D are worn...

Page 41: ...2 Remove four protection covers A by disengaging the fasteners 3 Remove the carbon brush nuts B with the lead in wires 4 Disengage the tabs C and remove the carbon brushes D 5 Check if the carbon brus...

Page 42: ...Remove the deck see the procedure in the relevant paragraph 1 At the workbench remove the screw A from the deck 2 Remove the hub assembly B with a puller 3 Remove the screws C 4 Remove the reduction u...

Page 43: ...d 2 Remove the case B 3 Loosen the nut C and move the pulley D to loosen the belt E 4 Remove the belt E 5 Remove the screws F 6 Remove the motor G 7 Assembly Assemble the components in the reverse ord...

Page 44: ...ly Remove the deck see the procedure in the relevant paragraph 1 At the workbench remove the screw A from the reduction unit which has to be disassembled 2 Remove the hub assembly B with a puller 3 Re...

Page 45: ...eck the tension of the belt G according to the following procedure 6 Replacement If the belt G is to be replaced loosen the nut D and move the pulley K to loosen the belt 7 Tension the belt according...

Page 46: ...he connectors I Check that the actuator E of the microswitch F is in the housing G of the cam H when the drive paddle is released D 7 Also check that the cable contacts I are all open use a tester Pre...

Page 47: ...s is damaged repair 3 The function electronic board is damaged replace 4 The wiring harness between function electronic board and brush motor electromagnetic switch is damaged repair 5 The brush motor...

Page 48: ...release the fasteners E and open the grid D recover the loat F clean all the components and then reinstall 5 them Check the tank cover gasket G for integrity 6 NOTE The gasket G creates vacuum in the...

Page 49: ...down on the same level 2 along their length otherwise adjust their height according to the following procedure Release the tie rod G Fig 1 or 2 and loosen the wing nuts H Fig 1 or disengage the fasten...

Page 50: ...ENGLISH SERVICE MANUAL 50 9096982000 2 2009 06 Adinity 17 ST 20 ST 20 D X 20 D X 20 C X 24 D RECOVERY WATER SYSTEM SQUEEGEE CLEANING CHECK REPLACEMENT AND SQUEEGEE BLADE REPLACEMENT continues S301552...

Page 51: ...covery water disposal area For Adinity 20 D X 20 D X 20 C X 24 D Turn the ignition key 80 to 0 For Adinity 17 ST 20 ST Turn off the switches 71 and 73 Empty the recovery water tank 21 with the hose 16...

Page 52: ...vacuum system motor B 2 Remove the screws C 3 Disconnect the electrical connections D 4 Remove the carbon brushes E 5 Check the carbon brushes for wear Replace the carbon brushes when the contact with...

Page 53: ...X 20 D X 20 C X 24 D Turn the ignition key 80 to 0 For Adinity 17 ST 20 ST Turn off the switches 71 and 73 Disconnect the battery connector 12 4 Grasp the handle 41 and carefully lift the tank 40 5 Re...

Page 54: ...sh the squeegee C on the loor correctly 3 If necessary disassemble and replace the springs according to the following procedure 4 Disassembly Remove the squeegee see the procedure in the relevant para...

Page 55: ...causes The vacuum grid with automatic shut off loat is activated because the recovery water tank is full empty the recovery water 1 tank The vacuum grid with automatic shut off loat is dirty or the v...

Page 56: ...the microswitch F is in the position G of the cam H when the drive paddle is released D 7 Press the drive paddle D and check that the actuator E in the position K doesn t activate the microswitch F Al...

Page 57: ...nting nut C 3 Remove the screws D and move the cover E 4 Cut the fastening clamp F and disconnect the potentiometer connector G 5 Open the clamp H 6 Remove the potentiometer with the relevant wiring h...

Page 58: ...to the rotation of the driving wheel C Apply the amperometric pliers D on one cable E of the drive system motor 6 Turn the ignition key 80 to I 7 Turn the speed adjuster 84 to the maximum speed 8 Wit...

Page 59: ...e ignition key 80 to 0 3 Disconnect the battery connector 12 4 Operating on the left side of the machine clean the drive system motor B in the area of the covers A 5 Unscrew the covers A and remove th...

Page 60: ...evant paragraph 2 Remove the batteries see the procedure in the relevant paragraph 3 Prepare an hoisting system A on which the machine is to be laid on one side Place a panel B on the hoisting system...

Page 61: ...ircuit in the drive system electronic board harness repair 4 The drive system electronic board is faulty replace 5 The machine does not move Possible causes The battery voltage is too low charge the b...

Page 62: ...oard Replace the drive system electronic board 7 Overcurrent output Check the drive system motor electrical input if the electrical input is normal replace the drive system electronic board 8 Missing...

Page 63: ...achine on a hoisting system if available 2 Otherwise drive the machine on a level loor For 3 Adinity 20 D X 20 D X 20 C X 24 D Turn the ignition key 80 to 0 For Adinity 17 ST 20 ST Turn off the switch...

Page 64: ...to the appointed recovery water disposal area For Adinity 20 D X 20 D X 20 C X 24 D Turn the ignition key 80 to 0 For Adinity 17 ST 20 ST Turn off the switches 71 and 73 Empty the recovery water tank...

Page 65: ...position for lead batteries or to GEL position for gel batteries 9 Install the window B and tighten the screws A 10 BATTERY TYPE SETTING WET OR GEL For Adinity 20 D X 20 D X 20 C X 24 D Set the electr...

Page 66: ...ble holder J 3 Remove the screws A and carefully move aside the panel B by disengaging the grommet K from its housing on the panel 4 B Check replace the following fuses 5 C F1 fuse deck 40 A D F2 fuse...

Page 67: ...cable grommet C from its housing on the 4 panel B Disconnect the connectors D E F and remove the panel B 5 Disconnect the terminals G and H from the electromagnetic switch J Disconnect also the termi...

Page 68: ...A and carefully move aside the panel B by disengaging the cable grommet C from its housing on the 4 panel B Disconnect the connectors D E F and remove the panel B 5 Disconnect the connectors G of the...

Page 69: ...hose 16 2 Remove the battery charger cable 6 from the cable holder 7 3 Remove the screws A and carefully move aside the panel B by disengaging the cable grommet C from its housing on the 4 panel B Di...

Page 70: ...the battery charger and relevant connections can affect the machine operation The battery charger is broken replace 3 There is an open in the fuses replace 4 The harness is cut pressed or short circui...

Page 71: ...nector C2 Battery charger connector CH Battery charger optional CS Deck connector EB1 Function electronic board ES1 Brush electromagnetic switches ES2 Vacuum system relay EV1 Water solenoid valve F1 D...

Page 72: ...ctor CH Battery charger optional CS Deck connector EB1 Function electronic board ES1 Brush electromagnetic switches ES2 Vacuum system relay EV1 Water solenoid valve F1 Deck fuse F2 Vacuum system fuse...

Page 73: ...Drive system electronic board ES1 Brush electromagnetic switches ES2 Vacuum system relay EV1 Detergent solenoid valve optional F1 Deck fuse F2 Vacuum system fuse F3 Drive system fuse F4 Signal circuit...

Page 74: ...4 9096982000 2 2009 06 Adinity 17 ST 20 ST 20 D X 20 D X 20 C X 24 D ELECTRICAL SYSTEM COMPONENT LAYOUT For Adinity 20 D X 20 D X 20 C X 24 D Continues F4 F1 F2 ES2 ES1 C2 EB1 F5 F6 EB2 F3 CH CSC BAT...

Page 75: ...3 Drive system motor M4 Water pump optional M5 Detergent pump optional RV1 Speed potentiometer RV2 Maximum speed potentiometer SW1 Drive system brush enabling microswitch Only for machines with cylind...

Page 76: ...connected batteries K1 3 Auxiliary signal power supply OUT 24V always with connected batteries SW1 SW2 4 Hour counter power supply OUT 0V with Vacuum function activated HM 5 Drive system electronic b...

Page 77: ...T type 6 ways vertical only version CFBA706 PIN Description Electronic board in out V ref Connected to 1 Water pump power supply OUT 24V with key on I M4 only for CFBA706 2 Water pump power supply OUT...

Page 78: ...Nilisk Advance Inc 14600 21st Avenue North Plymouth MN 55447 3408 www nilisk advance com Phone 800 989 2235 Fax 800 989 6566 2009 Nilisk Advance Inc Plymouth MN 55447 3408 Printed in Hungary...