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Instruction manual for vacuum unit

08/07/22  Rev:1.0.1

10

5 PROPER USE OF THE PRODUCT

The vacuum unit has been designed to be installed for the pneumatic transport of pellets or other 
biomass fuels with a medium-fi ne size: it can move a large amount of air into the pipes connected, 
allowing the solid fuel to be conveyed  and transported together with the air.

This product is suitable for working with biomass fuel such as pellets, olive pomace, crushed 
shells of dried fruit, corn, but it cannot work with fuels having excessive dimensions and, in any 
case, having lengths over 40 mm or diameter greater than 15 mm.
It is recommended to use only ENplus A1 certifi ed pellet.

The vacuum unit moves the fuel from the main storage tank and convey it to the boiler tank continuously 
and automatically: obviously, to achieve this, it is also essential to install the other components of the 
system. 
When the vacuum unit is working, it also eliminates the dust from the transported fuel, retaining the 
waste in the bucket thanks to the high effi ciency fi lter inside it.  

Using the vacuum unit, the fuel transport system can be combined with a central vacuum system with 
one or more cleaning sockets. In the catalog you can fi nd all the accessories needed for this purpose 
(see chapter 7).  

The product is suitable to serve boilers with a maximum power of 100 Kw/h and with a 

fuel consumption lower than  25 kg/h.

6 INSTALLATION

It is the installer’s responsibility to verify the presence of any risk of danger in the installation 
area and to determine the suitability in accordance with both the applicable laws and the product 
characteristics described in this manual.

The installer must also comply with the requirements of this manual as well as inform the user of the 
operation and maintenance of the installed products and report any dangers related to their use.
It is necessary to leave a free space of adequate size all around the product, in order to permit any 
repair, maintenance or inspection operation.
The product should not be exposed to atmospheric agents and should not be installed in areas subject 
to high humidity, possible fl ooding, high temperatures and dust presence.

6.1 Instruction for the installation of systems

Consider that in pneumatic fuel transport systems there are two different types of pipe features:
A sections of pipes where only air and eventually dust pass through
B- sections of pipes where both air and fuel pass through
Mandatory all sections of piping through which the fuel passes must be made with PU or steel pipe and they 
must be connected to be antistatic.
We remind you that the lengths of the various pipe sections described in our manuals and catalogs are pu-
rely indicative: when we speak of “available length” we mean the total development of the various sections.
It is always advisable to make mainly straight and horizontal piping sections and, in any case, with the least 
number of changes of direction and vertical paths.
For all the sections where fuel passes, it is recommended to follow these simple rules:
the maximum length allowed for the various sections of piping depends on the components chosen for your 
system: 
1- the characteristics and technical data provided for each component must always be evaluated in advan-
ce, so that the system works at its best and has the required characteristics.
2- in two-pipe systems (fuel suction and air return to the silo) the limits on the lengths are generally much 
lower and never exceed 10 meters. With some products pipe lenght cannot be more than 3 meters.

Summary of Contents for AP1000.50.07

Page 1: ...1 CENTRAL VACUUM UNIT NOVA 1 PLUS ASSEMBLY USE AND MAINTENANCE MANUAL ...

Page 2: ......

Page 3: ...DIMENSIONS 5 3 1 Identification plate 8 3 2 Safety symbols 8 4 KIT AND ACCESSORIES 9 5 PROPER USE OF THE PRODUCT 10 6 INSTALLATION 10 6 1 Instruction for the installation of systems 10 6 2 Positioning 11 6 3 Connection to the piping network 12 6 4 Electrical connection 13 7 START UP AND USE 13 7 1 Thermal switch 14 8 MAINTENANCE AND END OF LIFE 15 8 1 Spare parts 15 8 2 End of life 15 9 SAFETY REQ...

Page 4: ...this manual and to the equipment at any time without obligation to advise third parties 2 WARNINGS Do not use the product for improper uses This product must not be used by children or persons without the appropriate knowledge Only use original spare parts In order to be able to operate the product easily it must be installed leaving a space around it completely free of any obstructions This produ...

Page 5: ...al switch A 9 Maximum air flow m3 h 225 Filtering surface cm2 6700 Filtering material PTFE H11 Dust container capacity l 21 Weight kg 10 5 Measurement A mm 363 Measurement B mm 145 Measurement C mm 555 Measurement D mm 86 Measurement E mm 63 Measurement F mm 305 Measurement G mm 906 Measurement H min mm 100 Measurement I mm 356 Measurement L mm 180 Measurement M mm 20 Noise Level dB A 70 N B Nomin...

Page 6: ...undproof dome Electric power cable Activation signal cable micro lines Thermal switch Main switch Motor Air exhaust blowing outlet Machine body Bucket seal holder Dust container Dust inlet with suction inlet Handle and closure hook Filter cartridge 2 1 3 4 6 7 14 13 12 11 5 9 8 10 ...

Page 7: ...venting Dust entry seal Dust inlet with Handle and closure hook 5 6 4 7 8 9 10 12 11 Motor Lower motor seal Upper motor seal Front Machine body Filter cartridge Filter tightening knob Dust bin Conveyor cone with gasket 14 13 15 16 17 18 20 19 1 2 3 Cover Main switch Printed Circuit Board ...

Page 8: ...GER OF VOLTAGE OR ELECTRICAL CURRENT Danger of serious personal injuries During maintenance operations always disconnect the power supply and make sure that it cannot be restored DANGER OF CUTTING Danger of serious personal injuries During maintenance operations always disconnect the power supply and make sure that it cannot be restored DANGER OF AUTOMATIC STARTING Danger of serious personal injur...

Page 9: ...ely After opening the packaging check that the material contained in the package is conforms to the list below 1 N 1 vacuum unit 2 N 1 fixing plate for wall mounting of the vacuum unit 3 N 1 gum sleeve for the connection to the piping network 4 N 4 metal clamps for sleeves fixing 5 N 1 warranty form 6 N 1 assembly use and maintenance manual 7 N 1 dust inlet closing cap 2 1 3 4 6 MANUALE TECNIC O 7...

Page 10: ...st also comply with the requirements of this manual as well as inform the user of the operation and maintenance of the installed products and report any dangers related to their use It is necessary to leave a free space of adequate size all around the product in order to permit any repair maintenance or inspection operation The product should not be exposed to atmospheric agents and should not be ...

Page 11: ...ided 5 the minimum radius of the curves must be equal to or greater than 0 5 meters 6 sections of pipes that include both positive and negative siphons must be avoided 7 the sections of horizontal pipes must be kept perfectly leveled 8 vertical pipe sections longer than 3 5 meters must always be avoided and at the bases of these the minimum radius of the bends must be equal to or greater than 1 me...

Page 12: ...sported The quantity of curves in the tract where the fuel passes through The length of vertical tracts where the fuel passes through The exhaust pipe air expulsion from the unit maximum length admitted is 5 m single pipe system The exhaust pipe of the air from the unit maximum length admitted in case it returns to the point of fuel sampling is 10 m double pipe system See installation data sheet o...

Page 13: ...O OUT AUX REED MICRO IN TIMER VALVE SENSOR A SENSOR B PNP NPN PNP NPN POT RELAY SWITCHING AC DC FUSE RELAY RELAY L N F0030683 ALARM MICRO OUT AUX REED MICRO IN ER VALVE SENSOR A SENSOR B PNP NPN PNP NPN L N REED MICRO IN SENSOR A SENSOR B PNP NPN PNP NPN L N F0030683 ALARM MICRO OUT AUX ER VALVE Don t use the vacuum unit without filter cartridge Before proceeding to unit start up it is opportune t...

Page 14: ...rol panel see 6 4 In order to avoid irreparable damages to the filter and the central unit the suction of fine powders such as ash cement gypsum flour talcum etc must be avoided without the interposition of an additional and adequate filter available among those in the catalog 7 1 Thermal switch The thermal switch s task is to protect the electrical and electronic parts of the vacuum cleaning unit...

Page 15: ...The checks to be carried out at least every two weeks are clean the filter with compressed air or wash it with low pressure water Empty the dust collecting bucket The filter cartridge should always be correctly fixed A wrong mounting could cause serious damages to the motor and the control panel Do not use the vacuum unit without the filter cartridge It is also advisable to thoroughly clean the fu...

Page 16: ...gen In the 4 weeks after the fuel filling enter only with a CO detector Aerate the storage room for at least 15 minutes before entering and keep the door open during your permanence Ensure an adequate and permanent aeration of the storage room through vent covers openings or fans Wounding risk for moving systems Turn off the boiler at least one hour before the pellet is delivered Proceed to the fi...

Page 17: ...accident abuse misapplication repair alteration or unauthorized disassembly 2 maintenance operation use which is not in accordance with the product instructions or connection to an improper voltage supply or 3 use of consumables and spare parts which are not supplied by the manufacturer or authorized service center Valid warranty claims are generally processed through the point of purchase of the ...

Page 18: ...h Regulation EC 1907 2006 REACH or registration evaluation authorization and restriction of chemical substances Although in the working cycles of raw materials and our products such substances are not used their presence in the size of p p m parts per million cannot be excluded due to micro pol lution of raw materials EC declaration of conformity The Manufacturer declares that its products and equ...

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Page 20: ...VACUUM UNIT NOVA 1 PLUS F0920247 1 info advanceeasymoving com www advanceeasymoving com ...

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