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1316-900 Revision AA 

10kW Precision Calorimeter

 

29 

Storage and Shipment  

 

CAUTION:

 

Do not store calorimeter system, chillers, or load where ambient temperatures fall 
below freezing without proper preparations. 

Drain the calorimeter system of all coolant 

1.

 

Prior to shipment of the calorimeter system or storage where temperatures may fall below 
freezing, it is necessary to drain the coolant. If only part of the system is to be shipped or 
stored in a below freezing environment, only that part of the system needs to be drained.  

2.

 

Draining the coolant from the calorimeter system can be broken into three main sections 
consisting of the calorimeter/small chiller/reservoir tank as one section, the large chiller as a 
second section, and the chiller to chiller heat exchanger as the third section. Since each of 
these have some isolation from each other, each will need individual draining. 

3.

 

For the calorimeter/small chiller/reservoir combination,  disconnect the hoses that feed into 
the pump at the lowest point in the bottom of the calorimeter rack assembly and drain into a 
container to capture the fluid. Be prepared to capture several gallons of fluid. Allow to drain 
for several hours as some draining will occur very slowly with a syphon affect. It will also be 
necessary to disconnect all other hoses that may contain fluid and/or attach to lower coolant 
drain points of individual chambers that may not have fully drained during the primary 
draining process. There is also a drain valve on the reservoir tank that should be utilized 
during the draining process. Check the reservoir tank to confirm it is empty when you are 
done. 

4.

 

The large chiller contains a drain outlet that can be used to remove the majority of the its 
fluid. Prepare to capture a large amount of fluid (approximately 13 gallons) with a  container 
beneath the drain outlet and open the outlet. It may be necessary to disconnect the chiller 
hoses from the lower connection point to further drain residual fluid. Allow the chiller to 
drain for several hours. Check the reservoir tank to confirm it is empty. 

5.

 

 The chiller to chiller heat exchanger will partially drain during the previous processes, 
assuming the large chiller and small chiller were still attached to the heat exchanger when 
they were drained. Some fluid may remain and is difficult to remove. Removing the hoses 
from the lowest point and allow it to drain for several hours.  

6.

 

As stated above, if only parts of the system require shipment or storage, it is possible to drain 
individual pieces. Disconnect the proper hoses for those pieces while plugging the hoses to 
the rest of the system to prevent draining unintentional parts. Pay attention to connections 
with quick disconnects that prevent fluid flow when disconnected and apply proper fittings or 
disconnect the main hoses to drain those items. 

 

 

Summary of Contents for 1316

Page 1: ...10kW Model 1316 Precision Calorimeter User Manual February 2023 1316 900 Revision AA...

Page 2: ...nformation contained herein Product Usage Statement WARNING READ THIS ENTIRE MANUAL AND ALL OTHER PUBLICATIONS PERTAINING TO THE WORK TO BE PERFORMED BEFORE YOU INSTALL OPERATE OR MAINTAIN THIS EQUIPM...

Page 3: ...ergy s technical writing staff has carefully developed this manual using research based document design principles However improvement is ongoing and the writing staff welcomes and appreciates custome...

Page 4: ...lation Environment 10 Check the Location Where the Unit Will Be Installed 11 Typical Equipment List 11 Instrument Connections 12 Chiller Preparation 13 Calibration Preparation and Instrument Setup 15...

Page 5: ...er v Appendix A 26 Appendix B Service Assistance 27 Returns for Repairs 27 Warranty 27 Warranty Limitations 28 Statement of Calibration 28 Storage and Shipment 29 Drain the calorimeter system of all c...

Page 6: ...ot designed for operation in explosive environments WARNING DO NOT OPERATE WITHOUT COVERS This device should be operated with all panels and covers in place Operation with missing panels or covers cou...

Page 7: ...practices or tips for efficiency Terms on Equipment CAUTION indicates a personal injury hazard not immediately accessible as one reads the marking or a hazard to property including the equipment itse...

Page 8: ...o 5 000 W 27 12 MHz to 40 68 MHz 10W to 4 100 W 40 68 MHz to 60 MHZ 10 W to 2 200 W 60 MHz to 200 MHz 10 W to 1 300 W 200 MHz to 500 MHz With optional 3 1 8 connector5 10 W to 10 000 W 50 to 500 MHz C...

Page 9: ...factured components S11 Linear Magnitude Typical Typical 0 025 at f 100 MHz and 0 1 at f 100 MHz Typical S11 Linear Mag Performance Optional System Components contact your AE TEGAM representative for...

Page 10: ...to achieve specifications listed Must use recommended options 4 Assumes proper preparations are followed prior to storage including draining the coolant system 5 Optional 3 1 8 connector may increase...

Page 11: ...ergy in the form of heat to raise the temperature of a certain mass of liquid by a given amount then conversely if we know the temperature rise and the mass of the liquid we can determine the amount o...

Page 12: ...ional to the absolute temperature of the coolant but to the difference in temperatures of the coolant streams The entire heated coolant stream is involved in the measurement not just a fraction Since...

Page 13: ...1316 900 Revision AA 10kW Precision Calorimeter 8 Figure 2a Calorimeter Internal Block Diagram Figure 3a Signal Processing Block Diagram...

Page 14: ...1316 900 Revision AA 10kW Precision Calorimeter 9 Figure 4a 1316 Cooling System Block Diagram...

Page 15: ...ter and 1316 388 Chiller will be installed in a rack Item Part Number Model 1316 Precision Calorimeter 1316 300 Technical Operation and Maintenance Manual 1316 841 CD or 1316 900 Printed Chiller Fine...

Page 16: ...uired to complete the calibration TEGAM 1316A RF High Power Calorimeter TEGAM 1300 912 Voltage Current RF Adapter Assembly Preen AFV 31015 optional model High Power Programmable AC Power Source Zimmer...

Page 17: ...or breaker to the AC Power Source See Figure 1 below Figure 1 Voltage Current RF Adapter connections to the AC Power Source WARNING Dangerous voltage current and RF power may be present on the system...

Page 18: ...nect AC mains power to the Calorimeter AC Power Source 12 kW Chiller and Power Analyzer The Power Analyzer and Calorimeter are powered from separate 200 240 VAC outlets The Calorimeter requires a 20A...

Page 19: ...ess the UP arrow key to change the parameter value to TRUE and press ENTER 3 Allow sufficient time for the coolant to circulate through the system before proceeding to the next step NOTE The coolant l...

Page 20: ...ion Preparation and Instrument Setup 1 Install the HPC CAL calibration software on the system workstation 2 Power ON the 12 kW Chiller 3 On the 12 kW Chiller display touch RUN and hold for 2 3 seconds...

Page 21: ...ize for no less than two 2 hours before performing the remaining steps of this procedure Calibration 1 Launch the HPC CAL calibration software on the system workstation 2 Click the Test Definition tab...

Page 22: ...on If communication is properly configured the Calorimeter will respond with the instrument model number Figure 9 Step 6 12 Repeat Steps 7 through 11 above for the AC Power Source and Power Analyzer I...

Page 23: ...ons 14 In the Calorimeter Check group verify the Calorimeter Flow and Flow Meter fields indicate 4 05 GPM 0 03 and that Coolant Temp indicates 22 1 C 0 4 see Figure 11 Step 1 below 15 Optional In the...

Page 24: ...t settling criteria could be a sign of an equipment malfunction and each such failure should be analyzed Repeated failure on one step may indicate that the criteria is too tight or the settling time i...

Page 25: ...not use files with a different name 4 Click Send Cal File and Restart Figure 12 Figure 12 HPC CAL calibration software Calorimeter alignment tab 5 In the dialog box pick the calibration file saved in...

Page 26: ...by determining the reflection coefficient of the RF load as a function of frequency and compensating for it at the frequency of interest The 1316 automatically compensates for this error term by stori...

Page 27: ...er Before Use To calibrate a RF device using the calorimeter the calorimeter must first be calibrated against an AC power meter standard traceable to a governing authority i e NIST etc Configure the e...

Page 28: ...The life expectancy for the gear pump used inside the chiller is approximately 20 000 hours The following should be performed at intervals of one to six months depending upon usage Remove cover to acc...

Page 29: ...load resistance values is used by the control feedback algorithm within the CalProg program to set the requested power on the AC power source under automated conditions not under manual operation 2 Ne...

Page 30: ...er drifting Make sure chiller set point and PID parameters are correct Flow rate much less than nominal Check for blockage in fluid filter AC calibrated power equals input power Check calibration ini...

Page 31: ..._sec 265 SEEBECK_CONSTANT volts C 08 DELTA_T 0 10 C 9 05 LOAD_EFFICIENCY_FACTOR 1 FRICTIONAL_WATTS 0 25 watts 20 RF_PRESSURE_DROP psi 7 5 TOTAL_PRESSURE_DROP psi 26 04 INPUT_POWER 5 10000 watts 8900 1...

Page 32: ...ting the problem in the quickest possible manner Use a copy of the Repair and Calibration Service form provided on the next page Once this information is prepared and sent with the instrument to our s...

Page 33: ...tion This instrument has been inspected and tested in accordance with specifications published by TEGAM Inc The calibration of this instrument is traceable to the International System of Units SI thro...

Page 34: ...ain fluid and or attach to lower coolant drain points of individual chambers that may not have fully drained during the primary draining process There is also a drain valve on the reservoir tank that...

Page 35: ...nical Contact Phone Number Additional Info R E P A I R I N S T R U C T I O N S E v a l u a t i o n R e p a i r C a l i b r a t i o n C a l i b r a t i o n O n l y R e p a i r o n l y P r o v i d e D a...

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