Advanced Greig Laminators, Inc. AGL64i, Operator'S Manual

Page 1: ...OPERATORS MANUAL FOR AGL64i 801 Burton Blvd DeForest WI 53532 Ph 608 846 7016 Fax 608 846 1024 E mail info aglaminators com...

Page 2: ...ht Control Panel Figure 1 4 2 Front Left Control Panel Figure 2 4 3 Rear Right Control Panel Figure 3 4 4 Reset Panel Figure 4 4 5 Temperature Controls 4 5 Laminator Setup 4 6 Loading and Positioning...

Page 3: ...us the working pressures against them without deflecting The covering is ground straight and concentric to the bearing journals to insure a constant uniform opening at the laminating nip between the t...

Page 4: ...the casters With 3 4 people to guide the machine roll the machine into the final position The laminator is a large heavy piece of equipment Do not attempt to move the machine with one person Injury is...

Page 5: ...ng lug Advanced Grieg Laminators Inc will not be responsible for damage caused by incorrect electrical installation Pneumatic Connection Refer to the Pneumatic Requirements under Specifications for th...

Page 6: ...meter core Lower Front Station 10 Diameter x 60 long x 3 Diameter core Thermal 10 Diameter x 61 long x 3 Diameter core Pressure Sensitive Upper Rear Station 10 Diameter x 60 long x 3 Diameter core The...

Page 7: ...orrect operational procedures Operator Safety Your laminator is designed to protect the operator from injury when used properly Do not operate the machine without all guards and protection devices in...

Page 8: ...nt damage can be caused to the rolls if this warning is not heeded 6 Fwd Rev This button is a lighted button that will determine which direction the machine will run If the button is not lit the machi...

Page 9: ...he pressure on the nip rolls The gauge indicates air pressure which allows for repeatable results Drive Motor Controls RUN button switches the laminator from jog mode to run mode Speed Pot sets the la...

Page 10: ...in that temperature during the process Lower Roll Heat Control Two position switch turns heater for upper roll on and off The temperature controller allows the operator to set a desired temperature fo...

Page 11: ...ble results Front Back Speed Control Two position switch selects between the front potentiometer and the rear potentiometer for speed control Drive Motor Controls RUN button switches the laminator fro...

Page 12: ...controller will create an e stop condition The temperature controller looks like the graphic shown at the left The operator only needs to press and hold the asterisk key then press the up arrow key to...

Page 13: ...the locking core chuck and core idler down 6 Repeat this process on any other unwind station 7 If the film is a pressure sensitive with a release liner you will need to set up a wind up station This i...

Page 14: ...the table back into place until it locks 6 Set the speed potentiometer to a low setting select Fwd and press Run Move to the rear of the machine 7 Open the pull rolls with the switch located to your...

Page 15: ...e curl cam should be positioned so that the web goes under the leading roll and over the exiting roll then through the pull rolls The amount of angle will need to be determined by experience with the...

Page 16: ...the feeder stock 4 Route the release liner up to the upper front windup station Tape the release liner to the wind up core 5 Set the speed potentiometer to a low setting select Fwd with the selector s...

Page 17: ...Check the substrate moisture content and the substrate tension If waves are in the film Low tension between nip pull roll Increase air pressure to pull roll clutch Roll pressure settings Adjust nip an...

Page 18: ...t the use of cylinder spacers or the next smaller spacer may be used or special spacer utilized 3 Materials such as Plexiglas or glass sometimes carry a greasy or oily film These materials may need to...

Page 19: ...Reverse Nip Roll Up Down Shim Dial Setting Roll Pressure PSI Top Temp Setting Deg F Top Roll Heater On Off Bottom Temp Setting Deg F Bottom Roll Heater On Off Web Cooling On Off Rear Control Settings...

Page 20: ...Operation 4 13...

Page 21: ...nip rolls Zeroing the Nip Pull Rolls 1 Loosen the sets screw in the cylinder stop 2 Adjust the cylinder stop clockwise to raise the roll and counter clockwise to lower the roll 3 Check the nip using...

Page 22: ...e with the jam nut Be careful not to turn the adjustment screw as you tighten the nut 5 Replace enclosure covers Lubrication The high temp grease that is packed into the nip roll bearings will begin t...

Page 23: ...terations by anyone other than persons authorized by AGL Component parts such as controls motors heating elements air cylinders rubber coverings etc which are incorporated into the design and manufact...

Page 24: ...GL 64 K0963 1 1 WINDUP STATIONS AGL64 SERIES 7 AGL 64 K4318 1 IDLER ROLLER ASSEMBLY AGL64i 8 AGL 64 K0965 1 WEB COOLING ASSY AGL 64 9 AGL 64 K4608 1 1 ELECTRICAL ASSEMBLY AGL64I 10 AGL 64 K2254 2 1 PN...

Page 25: ...C 24 000493 06 24 WASHER LOCK 1 4 DIA SPLIT ZINC 25 000340 05 16 HHCS 5 16 18UNC 5 8 LG ZINC 26 000207 07 16 WASHER FLAT SAE 5 16 DIA 11 16 OD 11 32 ID ZINC 27 000493 07 16 WASHER LOCK 5 16 DIA SPLIT...

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Page 27: ...AGL 64 B1155 2 JOURNAL PLUG AGL 64 13 AGL 64 B4325 1 LH PHOTOEYE MTG BRKT AGL64 20 012417 06 8 HHCS 5 16 18UNC 3 4 LG BLACK OXIDE 23 012372 14 6 HHCS 5 8 11UNC 1 3 4 LG PLAIN BLACK FINISH 25 000493 12...

Page 28: ...0 000007 03 1 SHCS 10 24UNC 3 8 LG BLACK 41 001403 32 2 BEARING FLANGE 4 BOLT LARGE PATTERN 2 BORE HIGH TEMP 42 000161 28 4 SSS CUP PT 3 8 24UNF 1 3 4 LG BLACK 43 012378 04 4 SSS BRASS TIP 1 4 20UNC 1...

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Page 30: ...17 06 8 HHCS 5 16 18UNC 3 4 LG BLACK OXIDE 21 000573 06 2 PHMS PHILLIPS 4 40UNC 3 4 LG ZINC 22 000207 01 4 WASHER FLAT SAE 4 DIA 5 16 OD 1 8 ID ZINC 23 000346 08 4 HHCS 7 16 14UNC 1 LG ZINC 24 000493...

Page 31: ...ate 2 26 2002 39 000494 01 2 WASHER LOCK 4 DIA INT STAR ZINC 40 012378 04 4 SSS BRASS TIP 1 4 20UNC 1 4 LG 41 000161 24 4 SSS CUP PT 3 8 24UNF 1 1 2 LG BLACK 42 012415 08 8 WASHER LOCK 8mm DIA SPLIT B...

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Page 33: ...BUSHING BRONZE 3 8 ID 1 2 OD 3 4 LG 16 012417 06 8 HHCS 5 16 18UNC 3 4 LG BLACK OXIDE 17 012495 03 4 WASHER RUBBER 2 25 OD X 38 ID X 13 THICK 18 000635 08 4 SHOULDER SCREW 3 8 DIA 1 LG 5 16 18UNC 19 0...

Page 34: ...S 3 8 16UNC 1 1 4 LG ZINC 33 000207 08 4 WASHER FLAT SAE 3 8 DIA 13 16 OD 13 32 ID ZINC 34 000493 08 4 WASHER LOCK 3 8 DIA SPLIT ZINC 35 000651 05 4 NUT HEX NYLOCK 1 4 20UNC ZINC 36 000207 06 12 WASHE...

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Page 36: ...3 LOWER BRAKE 14 AGL XX B4667 3 POT MODIFICATION ALTER BOURNS 3590S 1 103 AGL 002970 103 in loc R 2 15 AGL XX B4668 3 KNOB ASSEMBLY 16 AGL 64 K4302 3 LED DISPLAY MANUAL BRAKE 20 000063 24 3 BHSCS 3 8...

Page 37: ...5 02 6 BHSCS 8 32UNC 1 4 LG BLACK 38 000217 06 3 PIN SPRING 1 8 DIA 3 4 LG 42 001731 03 6 CABLE 3 x 20 AWG SHIELDED 43 012227 105 6 CLAMP CABLE 1 4 44 002982 04 6 SPACER ROUND 6 ID 23 OD 44 LG 45 0000...

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Page 39: ...IDE 13 AGL 64 B0990 2 SHAFT STATIONARY 14 AGL 64 B0984 1 2 CORE WINDUP 15 001317 04 2 KEY 0 188 SQ 0 50 LG CRS 16 AGL XX B1078 4 REDUCER WASHER SUB BOKERS 1 75x 780x 125 20 000059 06 8 BHSCS 1 4 20UNC...

Page 40: ...ID 1 10 OD 34 012027 06 2 SPRING COMPRESSION 1 095 OD 105 THICK 2 50 LG MUSIC WIRE 36 000207 14 4 WASHER FLAT SAE 7 8 DIA 1 3 4 OD 15 16 ID ZINC 37 000721 07 4 BUSHING BRONZE 3 4 ID 7 8 OD 7 8 LG 38 0...

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Page 42: ...em Description Rev BOM Rev A Assy AGLC4319 Rev A Date 1 15 2002 1 AGL 64 B2826 1 IDLER ROLLER AGL64 SERIES 5 000639 10 2 SHOULDER SCREW 5 8 DIA 1 1 4 LG 1 2 13UNC 6 000741 04 6 BUSHING FLANGE BRONZE 5...

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Page 44: ...R FLAT SAE 10 DIA 1 2 OD 7 32 ID ZINC 12 000493 04 16 WASHER LOCK 10 DIA SPLIT ZINC 13 000055 03 44 BHSCS 8 32UNC 3 8 LG BLACK 14 000053 03 12 BHSCS 6 32UNC 3 8 LG BLACK 17 001362 01 2 IMPELLER MOTORI...

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Page 46: ...LOCK 35MM 10 26 AWG GRAY UK5N 02M0381 21 001879 01 30 DIN RAIL 35MM WIDE 7 5MM HIGH 2 MT LG NS35 7 5 22 000716 00 45 WIRE STRANDED 16 AWG BLACK 23 000719 00 50 WIRE STRANDED 10 AWG BLACK 24 002324 01...

Page 47: ...2 01 2 LEGEND HIGH VOLTAGE 55 002511 01 1 ALARM PANEL MTG 3 28VDC 56 002448 02 1 CORD GRIP LIQUID TIGHT 1 NPT 0 71 0 98 DIA BLK 57 001966 1 LUG GROUNDING 1 0 14AWG 58 001006 08 1 NUT LOCK CONDUIT 1 59...

Page 48: ...TD LENGTH BLUE 86 002951 1 SIGNAL ISOLATOR 87 002512 05 4 LEGEND DANGER PINCH POINT 88 002512 03 2 LEGEND DO NOT OPERATE WITHOUT GUARDS IN PLACE 89 002512 04 2 LEGEND CAUTION HOT 90 002727 01 2 CONNEC...

Page 49: ...05 002345 221 1 RESISTOR METAL FILM 1 1 4W 221 OHM 106 006033 02 4 CONNECTOR BRASS SETSCREW 2 10AWG 107 006033 03 4 CONNECTOR BRASS SETSCREW 2 14AWG 108 001362 03 2 CAPACITOR 109 000573 02 2 PHMS PHIL...

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Page 52: ...TEE BRANCH 1 4 OD 1 8 NPT 10 000851 04 2 FITTING PIPE ELBOW FEMALE 1 4 OD 1 8 NPT 11 000855 04 6 FITTING TUBE Y 1 4 OD TUBE 12 012011 01 2 MUFFLER EXHAUST 1 8NPT 13 000822 02 1 FITTING PIPE BULKHEAD 1...

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Page 54: ...REID CBL 870 13 AGL XX B4309 1 BLOCK ACTUATOR 14 AGL 64 B4310 1 TIP SUPPORT INFEED TABLE 15 AGL XX B4312 1 SLIDE BAR 16 AGL 64 B4245 1 CROSS BAR 2 SLOTS 18 AGL 64 B4311 02 1 CROSS BAR INFEED TABLE 19...

Page 55: ...6 THREAD 34 012356 20 1 SSS CUP PT M6 1 0mm 20mm LG BLACK 35 012345 50 1 BHSCS M12 1 75 50MM LG BLACK 36 000135 16 1 SSS CUP PT 3 8 16UNC 1 LG BLACK 37 000061 08 2 BHSCS 5 16 18UNC 1 LG BLACK 38 00019...

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Page 57: ...ORT RIGHT HAND LIGHT GREY 4 AGL 64 B0923 2 MOUNTING ENDS OUTFEED TABLE 10 000009 04 2 SHCS 1 4 20UNC 1 2 LG BLACK 11 000207 06 2 WASHER FLAT SAE 1 4 DIA 5 8 OD 9 32 ID ZINC 12 000007 04 4 SHCS 10 24UN...

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Page 59: ...HILLER ROLL 3 AGL XX B4330 2 BRACKET CHILLER ROLL 4 AGL XX B4221 2 SHAFT CHILLER ROLL 10 012143 03 2 PLUNGER KNURLED KNOB LOCKING 3 8 16UNC 11 000009 08 4 SHCS 1 4 20UNC 1 LG BLACK 13 012368 16 4 WASH...

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Page 61: ...ASSEMBLY Qty Part Item Description Rev BOM Rev Assy AGLC4327 Rev Date 1 17 2002 1 AGL 64 D4329 1 INFEED BASKET 2 AGL XX B4328 2 HANGING BRACKET BASKET 3 000071 04 2 BHSCS 10 32UNF 1 2 LG BLACK 01 Apr...

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Page 63: ...34 Rev B Date 6 12 2003 1 AGL 64 C2904 01 1 INFEED HOLD DOWN 64 6400 SERIES LIGHT GREY 2 000055 03 4 BHSCS 8 32UNC 3 8 LG BLACK 3 012143 08 2 PLUNGER KNURLED KNOB LOCKING 1 4 20UNC 4 000201 03 4 NUT H...

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Page 65: ...PPY 2 012236 01 1 ROLL ADHESIVE ERASER PLAIN SHRINKWRAPPED 3 001446 04 1 ALLEN WRENCH LONG ARM 3 32 T HANDLE 5 001446 11 1 ALLEN WRENCH LONG ARM 1 4 T HANDLE 7 012248 1 CLOTH LOW LINT 12x13 8 012249 1...