Advanced Greig Laminators, Inc. Compadre, Operator'S Manual

Page 1: ...OPERATORS MANUAL FOR Compadre 801 Burton Blvd DeForest WI 53532 Ph 608 846 7016 Fax 608 846 1024 E mail info aglaminators com...

Page 2: ...er 3 Safety General Machine Safety 3 1 Operator Safety 3 1 Chapter 4 Operation General 4 1 Right Hand Control Panel Figure 1 4 2 Laminator Setup 4 3 Process Output Trouble Shooting 4 4 Process Control...

Page 3: ...age to the laminator enclosures and rolls Electrical Connection Refer to the Electrical Requirements under Specifications for the proper requirements for your laminator All connections to components a...

Page 4: ...ce Pneumatic Requirements Approximately 1 2 cfm at 90 psi line pressure supplied via your cleaned dried regulated plant air Material Capacity Upper Rear Station 7 0 Diameter x 62 long x 3 Diameter cor...

Page 5: ...te problems in performance in your machine and may require servicing by qualified personnel to get machine back in correct working condition Operator Safety Your laminator is designed to protect the o...

Page 6: ...from forming a flat spot from resting against each other This also applies to the pull rolls Always set the shim wheel to a setting greater than 0 when the machine is not in use This will prevent the...

Page 7: ...machine has been properly reset The cutout in the control panel is to hold your Microsoft Zune media player The plug to connect your media player to the speaker system in the Compadre is in the upper...

Page 8: ...been designed to make the setup and lamination process as easy and repeatable as possible however there will be techniques that make this phase easier that you will only learn by using the machine Yo...

Page 9: ...heck the substrate moisture content and the substrate tension If waves are in the film Low tension between nip pull roll Increase air pressure to pull roll clutch Roll pressure settings Adjust nip and...

Page 10: ...hout the use of cylinder spacers or the next smaller spacer may be used or special spacer utilized 3 Material such as Plexiglas or glass sometimes carry a greasy or oily film These materials may need...

Page 11: ...Operation 4 6 PROCESS CONTROL CHART Process Product Material Top Material Bottom Other Material Date Settings Documented Front Control Settings Speed Ft min Shim Dial Setting Other Instructions...

Page 12: ...rolls Zeroing the Nip 1 Loosen the jam nut on the top of the cylinder rod 2 Adjust the cylinder stop clockwise to raise the roll and counter clockwise to lower the roll 3 Check the nip using the 3 ste...

Page 13: ...ful not to turn the adjustment screw as you tighten the nut 5 Replace enclosure covers Lubrication The high temp grease that is packed into the upper nip roll bearings will begin to pass by the seal a...

Page 14: ...terations by anyone other than persons authorized by AGL Component parts such as controls motors heating elements air cylinders rubber coverings etc which are incorporated into the design and manufact...

Page 15: ...Schematics 7 1 YELLOW PUSHBUTTON GREEN LAMP ONLY GREEN LAMPS FROM PUSHBUTTONS RED PUSHBUTTON GREEN ILLUM PUSHBUTTONS RED LAMP FROM PUSHBUTTON RED ILLUM PUSHBUTTON...

Page 16: ...Schematics 7 2...

Page 17: ...K6904 1 DRIVE ASSEMBLY COMPADRE 4 AGL 64 K6879 1 1 UNWIND ASSEMBLY COMPADRE 5 AGL 64 K6884 1 1 RELEASE LINER WINDUP ASSEMBLY COMPADRE 6 AGL 64 K6909 1 INFEED TABLE ASSEMBLY 7 AGL 64 K6924 1 PNEUMATIC...

Page 18: ...6962 1 LH TOP 20 000013 10 8 SHCS 3 8 16UNC 1 1 4 LG BLACK 21 000493 08 8 WASHER LOCK 3 8 DIA SPLIT ZINC 22 000198 15 4 NUT HEX JAM 1 1 8 12UNF ZINC 23 000011 06 16 SHCS 5 16 18UNC 3 4 LG BLACK 24 000...

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Page 20: ...INDER 2 DIA BORE 1 1 4 STROKE FINE THD 22 000011 04 8 SHCS 5 16 18UNC 1 2 LG BLACK 23 001211 05 4 NUT K LOCK 10 32UNF ZINC 24 001392 15 2 PLUNGER SPRING LEP 3 8 16UNC 5 8 LG 25 000289 16 2 PIN DOWEL 3...

Page 21: ...NC 42 002728 04 2 MTG BRACKET SERIES 10 RIGHT ANGLE 43 000553 06 2 PHMS SLOTTED 4 40UNC 3 4 LG ZINC 44 001211 01 2 NUT K LOCK 4 40UNC ZINC 45 012348 08 1 SSS NYLON TIPPED 1 4 20UNC 1 LG BLACK 46 00007...

Page 22: ......

Page 23: ...JAM 1 4 20UNC ZINC 17 000061 06 4 BHSCS 5 16 18UNC 3 4 LG BLACK 18 000493 07 2 WASHER LOCK 5 16 DIA SPLIT ZINC 19 000207 07 2 WASHER FLAT SAE 5 16 DIA 11 16 OD 11 32 ID ZINC 20 000635 08 3 SHOULDER S...

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Page 25: ...NT WHEEL 2 75 DIA 6 AGL XX B6877 2 SUPPORT STUD 10 AGL XX B5124 4 CORE HOLDER 1 5 8 BORE NO FLANGE 21 012634 02 2 SPRING COMPRESSION 1 00 OD X 08 WIRE x 1 75 LG 22 000011 06 2 SHCS 5 16 18UNC 3 4 LG B...

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Page 27: ...B6874 1 WINDUP DRIVE SHAFT 21 012634 02 1 SPRING COMPRESSION 1 00 OD X 08 WIRE x 1 75 LG 22 012711 60 1 CORE 3 NOMINAL ID 25 WALL x 60 LG 23 000127 08 2 SSS CUP PT 8 32UNC 1 2 LG BLACK 24 000654 04 8...

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Page 29: ...K 11 000633 04 2 SHOULDER SCREW 5 16 DIA 1 2 LG 1 4 20UNC 12 012642 05 2 BUSHING FLANGE BRONZE 5 16 ID 1 2 OD 5 8 LG 13 001411 04 4 BUMPER ROUND 1 0 DIA x 1 00 LG C BORE FOR 10 14 000007 08 4 SHCS 10...

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Page 31: ...7 06 2 FITTING PIPE ELBOW MALE 5 32 OD 1 8 NPT 8 000855 01 2 FITTING TUBE Y 5 32 OD TUBE 9 001211 05 2 NUT K LOCK 10 32UNF ZINC 10 012010 02 1 BRACKET KIT REGULATOR 11 000855 04 2 FITTING TUBE Y 1 4 O...

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Page 33: ...16mm YELLOW DPDT 30 002448 01 1 CORD GRIP LIQUID TIGHT 1 2 NPT 0 20 0 35 DIA BLK 31 001089 01 50 CABLE TIE NYLON WHITE 4 LG 32 001090 01 35 CABLE TIE MOUNT ADHESIVE BACKED 3 4 SQ 33 001876 10 8 TERMIN...

Page 34: ...2511 01 1 ALARM PANEL MTG 3 28VDC 58 006162 03 1 CORD 14AWG NEMA15 5 TO IEC C19 8 LG 59 001966 1 LUG GROUNDING 1 0 14AWG 60 000337 04 1 HHCS 1 4 20UNC 1 2 LG ZINC 61 000493 06 1 WASHER LOCK 1 4 DIA SP...

Page 35: ...PLE 3 OUTPUTS 82 001623 50 1 RELAY 50A 240V 1 PHASE 83 006004 67 2 RIBBON SWITCH 4 LEADS 4 WIRE YELLOW 67 LG 84 002974 02 1 RELAY MIDGET 1PDT 24VDC 85 002337 06 1 SOCKET RELAY 5 PIN DIN RAIL MTG 86 01...

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Page 37: ...SAE 8 DIA 7 16 OD 3 16 ID ZINC 30 006152 05 20 WIRE SPEAKER TWO CONDUCTOR 16AWG 31 000654 04 3 NUT HEX NYLOCK 10 32UNF ZINC 32 001211 05 10 NUT K LOCK 10 32UNF ZINC 33 012599 08 1 SSS BRASS TIP 8 32UN...

Page 38: ...3 02 7 FERRULE INSULATED 14AWG STD LENGTH BLUE 52 000717 09 15 WIRE STRANDED 14 AWG WHITE 53 000717 00 15 WIRE STRANDED 14 AWG BLACK 54 006152 02 1 HEADPHONE EXTENSION 3 5mm PLUG TO 3 5mm JACK 12 LG 5...

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Page 40: ...Description Rev BOM Rev Assy AGLB6977 1 Rev Date 10 30 2007 1 AGL 64 C6907 1 TABLE SKIN 2 AGL 64 B6885 2 EXTRUSION MOD 1 5 SQ x 67 00 LG 3 000011 12 4 SHCS 5 16 18UNC 1 1 2 LG BLACK 4 012393 120 DOUB...

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Page 42: ...LE 4 012248 1 CLOTH LOW LINT 12x13 5 012249 1 ALCOHOL ISOPROPYL 1 PINT 6 001530 015 1 FUSE SLO BLO 1 5A 250V 1 4X1 1 4 7 006113 015 1 FUSE FAST BLO 15A 600V CC RATED 13 32x1 1 2 8 006113 010 1 FUSE FA...