Advanced Poly-Packaging T-200, Operation Manual

Page 1: ...T 200 Advanced Poly Table Top Bagger Sealer Operation Guide Version 3 Setup Operation and Parts Manual ...

Page 2: ...ioned or like new parts or units at its sole option when repairing any component or equipment Repaired products shall carry the same amount of outstanding warranty as from original purchase Any claim under the warranty must include a dated proof of delivery In any event APPI s liability for defective components or equipment is limited to repairing or replacing the components This warranty is conti...

Page 3: ...ounting and Threading 11 2 3 Main Power 11 2 4 Operation Component Test Prior to Production 11 2 5 Heat Dwell Time Adjustment 11 2 6 Air Seal Pressure Adjustments 12 2 7 Blower Bag Opening 12 2 8 Funnel Position 12 2 9 Sealing the Bag Foot Switch or Guard Switch Operation 12 2 10 Adjustable Shelf 13 2 11 Pull Tension Adjustments 13 2 12 Note on Seal Quality 13 2 13 Bag Counter Counter Reset 13 Cha...

Page 4: ...r 4 Parts Identification 22 4 1 Recommended Spare Parts List 23 4 2 Parts Component Identification 23 4 3 Pneumatic Diagram 23 4 4 Wiring Diagram 23 A T 200 System Layout 24 B T 200 Electronics Assembly 25 C T 200 Heater Bar Assembly 27 D T 200 Main Frame Assembly 29 E T 200 Adjustable Chute Assembly 32 F T 200 Pneumatic Layout 33 G T 200 Electrical Layout 34 3 ...

Page 5: ...ting Started Welcome Overview Contact Information Using This Manual Special Features of the T 200 Available Options Special Note on Safety Specifications Unpacking Setup Operating Environment Warranty Registration 4 ...

Page 6: ...th virtually no production loss for job changeovers since all that is required is a roll change Single knob heat dwell and cool setting adjustments makes setups a snap 1 3 Contact Information To better serve your bagging needs call 330 785 4000 or toll free 1 800 754 4403 for convenient service solutions Monday through Thursday 9 00 AM to 5 30 PM EST or Friday 9 00 AM to 5 00 PM EST For technical ...

Page 7: ...d Spare Parts Kit Special funnels Send us your product and we will evaluate the loading to determine the best funnel design Bag deflator Quickly mounts to the sealer bar squeezing the air from the bag while sealing 1 7 Special Note on Safety Many safety features have been included in the mechanical electronic and pneumatic systems of this machine Despite these safety precautions operators may rece...

Page 8: ...r covers CAUTION Minor burns form exposure to heater bar CAUTION Eye injury from not wearing eye protection during loading of product or sealing of bags 1 8 Specifications Dimensions 19 25 wide x 14 675 deep x 21 tall Weight 50 lbs Air 50 psi Electric 115V 60Hz or 220V 50Hz Bag sizes 2 x 2 up to 11 x 16 Product pass through area approx 2 75 1 9 Unpacking Setup The T 200 is shipped completely assem...

Page 9: ...Name s Title s Phone Number ________________________________ ________________________________ ________________________________ ________________________________________ ________________________________________ ________________________________________ Please fax or mail this page to Service Manager Advanced Poly Packaging Inc 1331 Emmitt Road Akron OH 44306 USA Fax USA 330 785 4010 Or email the info...

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Page 11: ...Main Power Operation Component Test Prior to Production Heat Dwell Time Adjustment Air Seal Pressure Adjustments Blower Bag Opening Funnel Position Sealing the Bag Foot Switch or Guard Switch Operation Adjustable Shelf Pull Tension Adjustments Note on Seal Quality Bag Counter Counter Reset 10 ...

Page 12: ...ar left side of the seal bar with the object in contact with the Teflon Sheet but not pressing in the spring loaded U channel Press the footswitch The Anti jam circuit is working properly if the pressure bar retracts and immediately releases If the pressure bar does not immediately retract do not begin production and refer to Chapter 3 Section 3 6 for description of Anti jam circuit Test 2 With ai...

Page 13: ...se the air flow turn the knob clockwise Begin by turning the blower all the way down and increase slightly until the bags blow open continuously and consistently Once adjusted there is a locking nut to prohibit the knob from loosening Note Excessive air flow can cause the bag to move around and product to possibly spill from the bag 2 8 Funnel Position The funnel can be tilted in or out and adjust...

Page 14: ...ation If the bag perforation tears prematurely while pulling the bag downward into the seal position adjust the tension of the film by 1 sliding one or more of the rubber grommets which are located on the front roller in the top cover left or right out of contact with the bag 2 loosening the roll chucks that contact the bag roll core plugs If the roll unwinds or excess slack is in the web while pu...

Page 15: ...T 200 Threading Diagram Figure 2 1 14 ...

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Page 17: ...ar Items Adding Teflon to Rubber Strip and Cleaning Rubber Strip Replacement Teflon Advancement Teflon Sheet Replacement Heater Cartridge Thermocouple Replacement Description of Anti jam Circuit Anti jam Adjustments Testing Preventative Maintenance 16 ...

Page 18: ...r from the unit turn the T 200 power OFF and unplug the power cord 2 Remove Lexan Cover 3 Remove the screws holding the Pressure Bar to the Seal Blocks to take the rubber strip holder out Note Keep hardware in safe place to reuse later 4 Remove the worn rubber pad by pulling from the end corner of the rubber strip Once started the rubber will easily slide out from the metal pressure strip housing ...

Page 19: ...dures should only be performed by trained and qualified maintenance technicians 3 4 Teflon Sheet Replacement When the Teflon sheet has been exhausted it will become loose from the upper Teflon rod and will require replacement There are three phases when replacing the Teflon Phase 1 Disassembling parts of the machine to get to the Teflon Bracket Phase 2 Changing the Teflon and Phase 3 Reassembling ...

Page 20: ...ts 22 Lay one Shaft on the top of the Teflon Sheet and measure from the edge of the Teflon Sheet to the edge of the Shaft Ensure the Teflon Sheet is in the center of the Shaft 23 Wrap a piece of tape on the Shaft at the edge of the Teflon 24 Take the second Shaft lay the first Shaft next to it and wrap tape around the end of the second Shaft in exactly the same place as the first Keep the taped en...

Page 21: ...s may require replacement Call APPI Service at 800 754 4403 for replacement instructions 3 6 Description of Anti jam Circuit The anti jam mechanism decreases the possibility of damage to the T 200 if product or other objects are in the seal area The operation of the anti jam circuit should be tested prior to production on a daily basis To test the anti jam circuit see Chapter 2 Section 2 4 Althoug...

Page 22: ...s turn 1 4 if required Daily Rollers Clean with Isopropyl Alcohol Daily Rubber Strip Clean rubber strip with Isopropyl Alcohol Weekly Cylinders Remove air and push in manually to ensure free movement with no binding Weekly Pressure Bar Remove air and push in manually to ensure free movement with no binding Weekly Springs Inspect for cracks in springs ensure free movement Monthly Wiring Ensure no l...

Page 23: ...Chapter 4 Parts Identification Recommended Spare Parts List Parts Component Identification Pneumatic Diagram Wiring Diagram 22 ...

Page 24: ...ings 5 TP 402176 Solenoid Valve 2 TP 403124 Pneumatic Cylinders 2 TP T8ME0161 Anti Jam Sensor Board Assembly 2 TP T8ME0161 1 Pig Tail for Anti Jam Board 2 4 2 Parts Component Identification This section includes assembly drawings of the T 200 Please use APPI part numbers whenever possible to order replacement parts You can also refer to Drawing Numbers and Corresponding Item Numbers on the drawing...

Page 25: ...A T 200 System Layout PN T T200 ITEM NO QTY PART NO DESCRIPTION 1 1 TA T8 1000 ELECTRONICS ASSEMBLY 2 1 TA T8 2000 HEATER BAR ASSEMBLY 3 1 TA T8 4000 MAIN FRAME ASSEMBLY 24 ...

Page 26: ... 5 4 TP 214279 STAND OFF 1 6 1 TP 213407 SWITCHING POWER SUPPLY 7 1 TP 215000 SOLID STATE RELAY 8 1 TP 215019 COUNTER 9 1 TP 215384 POWER SWITCH 10 1 TP 220512 PLC 11 1 TP 215000A COVER 12 1 TP 218021 DIN RAIL 13 12 TP 208142 LARGE TERMINAL BLOCK 14 1 TP 212242 3 PIN SOCKET W BRACKET 15 1 TP 224050 CONTROLLER 16 1 TP 204011 LED GREEN 17 1 TP 204135 LED YELLOW 18 2 TP 215029 MOMONTARY SWITCH 25 ...

Page 27: ...T 200 Electronics Assembly PN TA T8 1000 26 ...

Page 28: ...EATER BAR SLIDE 8 2 TP 109210 THUMB SCREW 9 4 TP 104135 STANDOFF NYLON SPACER 10 2 TP T8MA00124 TEFLON SHAFT 11 2 TP 101103 SAE NUTS 12 2 TP T8MA00231 ROUND UNIT SPACER 13 2 TP 108099 COMPRESSION SPRING 040 GUAGE 359 OD 14 2 TP 108153 EXTENSION SPRING 15 1 TP T8MA00225 BLOW OFF TUBE 16 1 TP 221416 THERMAL COUPLE WIRE Note This assembly is used in both the T 200 and T 275 table top baggers Part No ...

Page 29: ...T 200 Heater Bar Assembly PN TA T8 2000 28 ...

Page 30: ... TP T8MA00108 COVER HANGER 17 1 TP T8MA00133 HOUSING SHAFT 18 1 TP T8MA00128 GUARD MOUNT 19 2 TP 403148 AIR CYLINDER 20 2 TP T8MA00118 SEALER BLOCK 21 1 TP T8MA00126 LOAD SHELF 22 1 TP T8MA00127 BAG ROLL SHAFT 23 1 TP T8MA00132 ROLLER STOP 24 1 TP T8MA00129 LEXAN GUARD 25 1 TP T8MA00139 REGULATOR MOUNT 26 2 TP T1MA00049 FILM TENSION HUB 27 2 TP 109152 KNOB 28 2 TP 109213 THREADED KNOB 10 32 X 7 16...

Page 31: ...AIGHT CONNECTOR 1 4 TUBE X 1 4 NPT 43 1 TP 401291 1 4 X 1 4 ELBOW 44 1 TP 402262 TWO STATION MANIFOLD 45 3 TP 401134 HEX PLUG 46 1 TP 215022 LIMIT SWITCH 47 1 TP 401257 ELBOW 1 4 TUBE X 1 8 NPT 48 2 TP 404262 MUFFLER 49 2 TP 402255 VALVE 50 1 TP 406012 THREADED GAUGE 51 2 TP 108168 EXTENSION SPRING 52 4 TP 112300 BUMPER RUBBER TAPERED 7 8 X 5 8 30 ...

Page 32: ...T 200 Main Frame Assembly PN TA T8 4000 31 ...

Page 33: ... TP T8MA00141 FUNNEL 2 1 TP T8MA00143 ADJUSTING BAR 3 1 TP T8MA00142 FUNNEL MOUNT 4 1 TP 109161 CLAMPING KNOB 5 1 TP 103245 1 4 20 x 1 1 2 CARRAGE BOLT 6 1 TP 101143 1 4 20 NYLOCK 7 2 TP 102153 Washer 8 LOCK 8 2 TP 103015 Screw SHCS 8 32 x 3 8 9 1 TP 103225 Screw BHCS 1 4 20 x 3 4 32 ...

Page 34: ...F T 200 Pneumatic Layout Dwg NO T 200 PNE 33 ...

Page 35: ...G T 200 Electrical Layout 34 ...