Advantech LNC-5800D, Hardware Maintenance Manual

Page 1: ...Advantech LNC Technology Co Ltd I Advantech LNC LNC 5800D H Ha ar rd dw wa ar re e M Ma ai in nt te en na an nc ce e M Ma an nu ua al l VERSION V1 1 20161028 Fieldbus Controller ...

Page 2: ...verall system diagram 10 1 4 Description of controller connectors 11 1 4 1 Input power 11 1 4 2 Communication network 12 1 4 2 1 5800D1 MECHATROLINK II 12 1 4 2 2 5800D2 RTEX 13 1 4 2 3 5800D3 EhterCAT 14 1 4 3 Axis control connector 15 1 4 4 I O connector 19 1 4 5 Analog output 20 1 4 6 COM definition 21 2 Expansion IO 23 2 1 SIOA1700 23 2 2 SIOA1760R 28 3 I O Mapping 33 ...

Page 3: ...erface COM1 RS232 COM2 RS422 485 VGA PS2 USB TYPE A 10 100Mbps Ethernet Pulse encoder axes 2ch MPG 1encoder DI 8 points 1 set Communication network MⅡ RTEX EtherCAT Expansion I O SIO 1ch CIO 1ch Analog output 16bit 10V 2 ch LOCAL INPUT 3 points Power requirements AC power 110V 240V 1 3A DC power E24V 4A Environmental Conditions Item Conditions Storage temperature 20 80 C free from freezing Storage...

Page 4: ...n 4 Advantech LNC Technology Co Ltd Advantech LNC 1 2 Controller Overview Lathe version front side Milling version front side 8 TFT Color LCD MDI key Manual pulse generator OP Emergency stop Function keys Front panel USB ...

Page 5: ...Product introduction Advantech LNC Technology Co Ltd 5 Advantech LNC Lathe version rear side 16bit DA 2 LOCAL IN AC power Axial control SIO MPG Communication network DC power CIO ...

Page 6: ...Product introduction 6 Advantech LNC Technology Co Ltd Advantech LNC Dimensions and Panel cut dimension drawings ...

Page 7: ...Product introduction Advantech LNC Technology Co Ltd 7 Advantech LNC Standard OP Type ...

Page 8: ...Product introduction 8 Advantech LNC Technology Co Ltd Advantech LNC Option OP Type Option OP Type Controller Unit ...

Page 9: ...Product introduction Advantech LNC Technology Co Ltd 9 Advantech LNC Option OP Type OP3360A2 Unit ...

Page 10: ...Product introduction 10 Advantech LNC Technology Co Ltd Advantech LNC 1 3 Overall system diagram ...

Page 11: ...100 240V Rated current 1 3A FG should be connected to Power supply FG Power grounding terminal 2 External E24V power DCIN Description E24V is for driver interface and external IO Specifications of power Item Standard NOTE Voltage DC24V 2 Ripple max 150mV P P Rated current 4A or more Protection Overload Over voltage Short circuit FG should be connected to Power supply FG Power grounding terminal 1 ...

Page 12: ...nt requirements 1 4 2 Communication network 1 4 2 1 5800D1 MECHATROLINK II Description Connected to MECHATROLINK II Devices Wiring example as below Terminator are needed at the ends of the network Don t lay signal wires in the same duct or bundle with power lines 5800D1 controller Master station built in terminator Slave station Slave station Slave station Last Slave station Terminator ...

Page 13: ...Product introduction Advantech LNC Technology Co Ltd 13 Advantech LNC 1 4 2 2 5800D2 RTEX Description Connected to RTEX Devices Wiring example as below Ring topology 1 ...

Page 14: ...s in the same duct or bundle with power lines 1 4 2 3 5800D3 EhterCAT Description Connected to EtherCAT Devices Wiring example as below STP Shielded Twisted Pair cable TIA EIA 568B CAT 5e cable must be used to prevent noise Don t lay signal wires in the same duct or bundle with power lines 1 5800D3 controller Master station Slave station Slave station Slave station Slave station ...

Page 15: ... Pulse output A O 9 ENCB Encoder B I 2 PB Pulse output B O 10 ENCC Encoder C I 3 ENC A Encoder A I 11 ALARM Servo alarm DI 4 ENC B Encoder B I 12 SRV_ON ServoON DO 5 ENC C Encoder C I 13 SRV_RST Servo reset DO 6 PA Pulse output A O 14 EGND E5V E24V power ground 7 PB Pulse output B O 15 E5V E5V for encoder O 8 ENCA EncoderA I 1 Pulse output and encoder are both differential signals DO SRV_ON Servo ...

Page 16: ...nce 4 7KΩ Input current DC24V 5mA Pulse out encoder input signals must use shielded twisted pair type cable to reduce noise interference ALNC can provide standard wires for selection Separate these wiring min 30 cm from the main circuit wires and don t lay signal wires in the same duct or bundle with them ...

Page 17: ...D S5V ground 2 MPG4 MPG 4 DI 10 MPG5 MPG 5 DI 3 ENC B Encoder B I 11 ENC B Encoder B I 4 ENC A Encoder A I 12 ENC A Encoder A I 5 MPG X100 MPG 100 DI 13 MPG X10 MPG 10 DI 6 MPG Z MPG Z DI 14 MPG Y MPG Y DI 7 MPG X MPG X DI 15 MPG6 MPG 6 DI 8 S5V DI and MPG power DCOUT Specifications description 1 The encoder differential signals 2 S5V provides0 5A rated current DI MPGX Y Z 4 5 6 X10 X100 Type SOUR...

Page 18: ...Product introduction 18 Advantech LNC Technology Co Ltd Advantech LNC All of MPG signals are DC5V do not connect larger voltage on it ...

Page 19: ...L INPUT IN LIN1 and LIN2 connector Description 3 DI points for tool setting or other equipment DI IN L_IN1 2 Type Source Source OFF ON level 11V 9 1V OFF ON delay time 44us 44us ON OFF level 8 9V 8 9V ON OFF delay time 22us 24us Input impedance 8 2KΩ 8 2KΩ Input current DC24V 3mA DC24V 3mA 2 3 4 1 ...

Page 20: ...n Connection to OP unit Provide 5V level DI 80 points DO 80 points Connector description 2 54mm 34PIN box header connector 4 SIO connector Description Connection to SIO unit Connector description D_SUB 15PIN Male connector Must use shielded twisted pair type cable to reduce noise interference ALNC can provide standard wires for selection Separate these wiring min 30 cm from themain circuit wiresan...

Page 21: ...ignal wires in the same duct or bundle with power lines 1 4 6 COM definition 1 COM1 connector RS232 PIN Definition Description 1 DCD Data Carrier Detect 2 RD Receive Data 3 TD Transmit Data 4 DTR Data Terminal Ready 5 SG Signal Ground 6 DSR Data Set Ready 7 RTS Request to Send 8 CTS Clear to Send 9 RI Ring Indicator DA 1 AGND DA 2 AGND 3 CIO CF slot 2 1 ...

Page 22: ...a 3 TD Transmit Data 4 5 SG Signal Ground 6 TXD Differential TX 7 TXD Differential TX 8 RXD Differential RX 9 RXD Differential RX 3 CIO connector Description Connection toSIOAunit Connector description RJ45 connector STP Shielded Twisted Pair cable CAT5e cable must be used to prevent noise Don t lay communication cable in the same duct or bundle with power lines ...

Page 23: ... of power Item Standard NOTE Voltage DC24V 2 Ripple max 150mV P P Rated current 1A for control circuit add device loading Protection Overload Over voltage Short circuit The correct wiring must be confirmed before power transmission Do not connect AC power to FG or 24V otherwise it will burn out the board 1 3 2 2 G 4 5 6 7 G ...

Page 24: ... All output points return to zero Station number setting A B C Maximum 8 stations Definition Station setting A B C Station 1 0 0 0 Station 2 0 0 1 Station 3 0 1 0 Station 4 0 1 1 Station 5 1 0 0 Station 6 1 0 1 Station 7 1 1 0 Station 8 1 1 1 Below is an example for connects with two SIOA1700 Units CIO cable STP Shielded Twisted Pair cable CAT 5e cable must be used to prevent noise IPC ON 1 2 3 4 ...

Page 25: ... Setting PNP mode NPN mode Slide switch DI Circuits In order to prevent the destruction of electronic components please turn off E24V power when setting DI mode 4 Digital Output DO Description 16 DO with LED indicators Output specifications Parameter Values Output Current Max 1 5A Point Output Type Sink Type Response Time 2 58ms depends on communication speed ...

Page 26: ...uch as a relay Always place a protection resistor in series to load when driving a capacitive load such as a lamp 5 Status LEDs Description Communication status Location Definition Description D148 Link Color Green Power ON Status LED Turns On Receive CIO Command LED Blinking D149 Working Color Red Power ON Status LED Turns Off Receive CIO Command assigned to this Unit LED Blinking ...

Page 27: ...Expansion IO Advantech LNC Technology Co Ltd 27 Advantech LNC Dimensions with PCB Carrier ...

Page 28: ... Item Standard NOTE Voltage DC24V 2 Ripple max 150mV P P Rated current 1A for control circuit devices loading Protection Overload Over voltage Short circuit The correct wiring must be confirmed before power transmission Do not connect AC power to FG or 24V otherwise it will burn out the board 2 1 3 2 Status LED 5 7 4 6 ...

Page 29: ...o 1 All output points return to zero Station number setting A B C Maximum 8 stations Definition Station setting A B C Station 1 0 0 0 Station 2 0 0 1 Station 3 0 1 0 Station 4 0 1 1 Station 5 1 0 0 Station 6 1 0 1 Station 7 1 1 0 Station 8 1 1 1 Below is an example for connects with two SIOA1700 SIOA1760R CIO cable STP Shielded Twisted Pair cable CAT 5e cable must be used to prevent noise Don t la...

Page 30: ...ovide 22 DI with LED indicators and mode setting Setting PNP mode NPN mode Slide switch DI Circuits IN Type Source Sink OFF ON level 6 3V 15 7V OFF ON delay time 29 uS 29 uS ON OFF level 6 2V 15 8V ON OFF delay time 29 uS 29 uS Input impedance 4 7KΩ 4 7KΩ Input current DC24V 3mA DC24V 3mA PIN Definition 1 RX 2 RX 3 TX 4 5 6 TX 7 8 ...

Page 31: ...e 4 Digital Output DO Description 16 DO with LED indicators Output specifications 16 RELAY OUT 6A 250V 5 Status LEDs Description Communication status Location Definition Description D24 Link Color Green Power ON Status LED Turns On Receive CIO Command LED Blinking D23 Working Color Red Power ON Status LED Turns Off Receive CIO Command assigned to this Unit LED Blinking ...

Page 32: ...Expansion IO 32 Advantech LNC Technology Co Ltd Advantech LNC 6 Please switching NO USE 7 Terminating resistor Only last station Switching to USE T R Dimensions with PCB Carrier ...

Page 33: ...1 20014 Servo_Alarm_SP2 AXIS 2 20015 Initial key the red key on the back of mainframe 20033 Digital PCC3320 PCC3370 1 20063 Lathe Machine OP panel OP 2133 I point O point Name of key Serial No Name of indicator Serial No CYCLE_START 20100 CYCLE_START 20104 FEED_HOLD 20101 FEED_HOLD 20105 X 20091 X 20095 X 20067 X 20071 Y 20092 Y 20096 Y 20090 Y 20094 Z 20080 Z 20084 Z 20078 Z 20082 C 20068 C 20072...

Page 34: ... 20088 F1 20075 F1 20079 F2 20087 F2 20091 F3 20099 F3 20103 TB tail stock 20086 TB tail stock 20090 MEM automatic mode 20089 MEM automatic mode 20093 MDI manual mode 20088 MDI manual mode 20092 INC JOG increase jog mode 20065 INC JOG increase jog mode 20069 JOG jog mode 20064 JOG jog mode 20068 MPG handwheel mode 20077 MPG handwheel mode 20081 ZRN zero point mode 20076 ZRN zero point mode 20080 F...

Page 35: ...60 20112 Spindle speed 70 20113 Spindle speed 80 20114 Spindle speed 90 20115 Spindle speed 100 20116 Spindle speed 110 20117 Spindle speed 120 20118 Feed rate 0 20119 Feed rate 10 20120 Feed rate 20 20121 Feed rate 30 20122 Feed rate 40 20123 Feed rate 50 20124 Feed rate 60 20125 Feed rate 70 20126 Feed rate 80 20127 Feed rate 90 20128 Feed rate 100 20129 Feed rate 110 20130 Feed rate 120 20131 F...

Page 36: ...I O Mapping 36 Advantech LNC Technology Co Ltd Advantech LNC Note OP unit hardware DI DO allocated as in the figure above ...

Page 37: ...op 20078 OP_STOP optional stop 20082 Spindle CW clockwise 20067 Spindle CW clockwise 20071 SpindleSTOP 20068 Spindle STOP 20072 SpindleCCW counterclockwise 20069 Spindle CCW counterclockwise 20073 Power Tool 2 20075 Power Tool 2 20079 Power Tool 3 20077 Power Tool 3 20081 FEEDER 20087 FEEDER 20091 COOL cutting cooling water 20095 COOL 20099 W L Working light 20094 W L 20098 CK clamp 20076 CK clamp...

Page 38: ... Spindle speed 100 20091 Spindle speed 100 20095 Spindle speed DOWN rotational speed 20107 Spindle speed DOWN rotational speed 20111 Rapid rate 0 20117 Rapid rate 0 20121 Rapid rate 5 20109 Rapid rate 5 20113 Rapid rate 25 20101 Rapid rate 25 20105 Rapid rate 100 20093 Rapid rate 100 20097 RAPID rapid selection mode 20097 RAPID rapid selection mode 20101 Feed rate 0 20116 Feed rate 0 20120 Spindle...

Page 39: ...I O Mapping Advantech LNC Technology Co Ltd 39 Advantech LNC LED 20143 LED 20128 LED 20129 LED 20130 LED 20131 LED 20132 LED 20133 LED 20134 LED 20135 OT_REL 20143 OT_REL 20123 ...

Page 40: ... 85 IN 82 O 86 IN 83 O 87 IN 84 O 88 IN 85 O 89 IN 86 O 90 IN 87 O 91 IN 88 O 92 IN 89 O 93 IN 90 O 94 IN 91 O 95 IN 92 O 96 IN 93 O 97 IN 94 O 98 IN 95 O 99 IN 96 O 100 IN 97 O 101 IN 98 O 102 IN 99 O 103 IN 100 O 104 IN 101 O 105 IN 102 O 106 IN 103 O 107 IN 104 O 108 IN 105 O 109 IN 106 O 110 IN 107 O 111 IN 108 O 112 IN 109 O 113 IN 110 O 114 IN 111 O 115 IN 112 O 116 IN 113 O 117 IN 114 O 118...

Page 41: ...tionmode 20081 RAPID rapid selection mode 20085 Z 20095 Z 20099 Y 20068 Y 20072 X 20082 X 20086 4 20096 4 20100 CW clockwise 20069 CW clockwise 20073 STOP stop 20083 STOP stop 20087 CCW counterclockwise 20097 CCW counterclockwise 20101 DOWN 20108 Spindle Override 0 120 20112 20124 100 20109 UP 20110 Feed 20111 Feedrate Override 0 150 20125 20140 Feed 100 20112 Feed 20113 SBK 20070 SBK 20074 OP STO...

Page 42: ...4 F3 20104 F3 20108 F4 20077 F4 20081 F5 20091 F5 20095 F6 20105 F6 20109 Debris expelling clockwise 20116 Debris expelling clockwise 20141 Debris expelling counterclockwise 20117 Debris expelling counterclockwise 20142 Over travel release Only M5800D Efficient 20143 Over travel release 20143 CYCLE STAR 20106 CYCLE STAR 20110 FEED HOLD 20107 FEED HOLD 20111 EMG STOP 20142 Home home 20064 ALARM ala...

Page 43: ...I O Mapping Advantech LNC Technology Co Ltd 43 Advantech LNC Note OP unit hardware DI DO allocated as in the figure above ...

Page 44: ...3 50012 IN14 50013 O14 50013 IN15 50014 O15 50014 IN16 50015 O16 50015 IN17 50016 REL1805 expansion relay board 50016 IN18 50017 REL1805 expansion relay board 50017 IN19 50018 REL1805 expansion relay board 50018 IN20 50019 REL1805 expansion relay board 50019 IN21 50020 REL1805 expansion relay board 50020 IN22 50021 External I O Planning SIOA1760R the first station I point O point Title Serial No T...

Page 45: ...50018 O3 50018 IN4 50019 O4 50019 IN5 50020 O5 50020 IN6 50021 O6 50021 IN7 50022 O7 50022 IN8 50023 O8 50023 IN9 50024 O9 50024 IN10 50025 O10 50025 IN11 50026 O11 50026 IN12 50027 O12 50027 IN13 50028 O13 50028 IN14 50029 O14 50029 IN15 50030 O15 50030 IN16 50031 O16 50031 External I O Planning SIOA1760R the second station I point O point Title Serial No Title Serial No IN1 50100 O1 50100 IN2 50...

Page 46: ... 50115 External I O Planning REL1760 the second station I point O point Title Serial No Title Serial No IN1 50116 O1 50116 IN2 50117 O2 50117 IN3 50118 O3 50118 IN4 50119 O4 50119 IN5 50120 O5 50120 IN6 50121 O6 50121 IN7 50122 O7 50122 IN8 50123 O8 50123 IN9 50124 O9 50124 IN10 50125 O10 50125 IN11 50126 O11 50126 IN12 50127 O12 50127 IN13 50128 O13 50128 IN14 50129 O14 50129 IN15 50130 O15 50130...