AEC UPS IST7, User Manual

Page 1: ...UPS IST7 10 40 kVA User Manual...

Page 2: ...during installation operation and maintenance Safety symbol meaning as follows Symbol Description Alerts you to a high risk hazard that could if not avoided result in serious injury or death Alerts yo...

Page 3: ...ts 3 1 3 Environment Requirements 3 2 Overview 5 2 1 Product Intro 5 2 1 1 Features 5 2 1 2 Appearance 6 2 1 3 Communication 9 2 1 4 Fittings Illustration 17 2 2 Work Principle 17 2 2 1 Work Principle...

Page 4: ...king Status 39 4 2 3 Bypass Information Page 41 4 2 4 Mains Informaiton Page 42 4 2 5 Battery Information Page 42 4 2 6 Output Information Page 43 4 3 Login Page 43 4 4 Information Management Page 44...

Page 5: ...ck Before Startup 67 5 2 Startup Operation 67 5 3 Shutdown Operation 68 5 4 Parallel System Operation 68 5 4 1 Start Parallel System 68 5 4 2 Shut Down Parallel System 69 5 4 3 Exit Parallel System 69...

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Page 7: ...lly to avoid accident The DANGER WARNING CAUTION etc in the manual are not all the safety announcements that you must abide by they are just the supplements for the safety announcements during operati...

Page 8: ...and gloves and use tools with insulated handle Don t put tools or other conductive objects on the battery It is prohibited to short the positive pole and negative pole of the battery or connect them r...

Page 9: ...red or maintained disconnect all electrical connection such as AC power battery power etc to isolate power input Do not do any work on the UPS until it is powered off completely 10min Otherwise the ou...

Page 10: ...learance between the rear or the side of UPS and adjacent devices or wall should be at least 300mm 500mm Poor ventilation will rise temperature inside UPS which will reduce the service life of inner c...

Page 11: ...o 220V 230V 240V which makes the use more flexible Energy conservation and high efficiency Adopts three level inverter technology and PFC control technology the output voltage wave is perfect and the...

Page 12: ...80V which is the mains low limit the battery still doesn t discharge Therefore in the mains mode all output power gets from the grid which is to ensure the battery in 100 energy storage status and at...

Page 13: ...ator On green bypass output On red bypass abnormal BATT LOW indicator On red battery is low voltage OVERLOAD indicator On red output is overload or overload protection Buttons operation instructions B...

Page 14: ...2 Overview UPS IST7 10KVA 40KVA User Manual 8 Rear panel Structure of 10 15 20kVA rear panel Structure of 30kVA rear panel...

Page 15: ...switch release automatically when the maintenance breaker cover is removed and closes automatically when the cover is locked back 2 1 3 Communication The supported communication method of this series...

Page 16: ...optional Communication way Sketch map Communication port Parallel kit optional Parallel port RS485 relay card optional Slot 2 optional Protocol transfer kit optional Slot 1 Slot 2 optional SNMP card...

Page 17: ...2 Overview 11 RS485 port of UPS RS485 port of PC B B The standard RS485 communication ports of rear panel cannot communicate normally when slot 2 is used Dry Contact Dry contact position of 10 20KVA...

Page 18: ...n port NO COM OUT 2 NC Trigger action when signal is valid NO and COM is connect which disconnect with NC The signal is settable and refers to the note for detail Default is bypass abnormal NO COM OUT...

Page 19: ...n signal of external maintenance bypass The UPS will alarm and turn off the inverter output and switch over bypass output when receiving this signal The trigger level of signal is settable 3 External...

Page 20: ...signal is valid triggers action of dry contact 6 General abnormal When the UPS is alarming for fault the signal is valid and triggers action of dry contact 7 Normal operation When the UPS is in the no...

Page 21: ...5 communication reserved for lithium battery communication 2P green terminal block the other routes for RS485 RS232 Only one can be selected for communicate DB9 terminal block SNMP card optional Built...

Page 22: ...wiring assembly optional 1m or 3m of the wiring length for selection optional 30 40K extension battery wiring assembly optional 1m or 3m of the wiring length for selection optional 1 connector jumper...

Page 23: ...osts by rectifier PFC and output DC bus voltage and then go through inverter and output pure sine wave AC power the output turns to inverter output to load from bypass output if equipped When mains is...

Page 24: ...n Before the battery stop discharging if the mains recover normal the rectifier will transfer to mains input automatically and charge the battery at the same time That is to say the UPS recover normal...

Page 25: ...er normal work Bypass power supply mode the thick solid line stands for the energy flow direction ECO power supply mode At the ECO mode when bypass voltage is normal the power for load is prior suppli...

Page 26: ...ming of manual maintenance bypass AC power is supplied for load by maintenance bypass breaker At this time the inner UPS has no electricity maintainer can perform the maintenance safely Maintenance by...

Page 27: ...and far away from water source heat source and inflammable and explosive objects Avoid installing the UPS in the place where has direct sunshine dust volatile gas corrosive objects or high salt 3 2 2...

Page 28: ...A 45 5 136 4 60 6 181 8 3 2 4 Select Input Breaker We suggest to add a breaker we suggest to select the breaker with feedback double pole disconnection equipment that matches the UPS power at the fron...

Page 29: ...KVA 33 mode 31 mode 33 mode 31 mode AC input A 100 3P 100 3P 100 3P 100 3P Bypass input A 100 3P 250 1P 100 3P 300 1P DC input A 125 3P 125 3P 175 3P 175 3P AC output A 100 3P 200 1P 100 3P 250 1P 3 2...

Page 30: ...tput neutral wire N 4 6 6 16 16 DC input BATN 10 10 10 2 10 2 10 Grounding wire PE 4 6 6 16 16 Recommended cross sectional area of wire unit mm2 environment temperature 25 31 mode 10kVA 15KVA 20KVA 30...

Page 31: ...5 DC input BATN 10 10 10 Grounding wire PE 2 10 2 10 2 10 3 3 Transport and Unpacking 3 3 1 Transport The UPS can be transported by forklift and manual forklift When lifting the device the device s ce...

Page 32: ...ng list and check if the fittings are complete and proper If the fittings lack or model wrong please take note and contact the local agency of our company Put the front plate down to become an oblique...

Page 33: ...he supporting feet brackets Then slip the UPS along the oblique board to ground slowly 3 4 Mechanical Installation Determine and plan the installation position according to the device and install spac...

Page 34: ...O NOT move the UPS after connect wires 3 5 1 UPS Wiring Operation UPS 10 20 30 40 kVA The wiring operation of IST7 series 10kVA 20kVA is the same below we take IST710 as an example to illustrate Unscr...

Page 35: ...t is connected to the mains input by short circuit wire when the mains input and bypass input are same sources Wiring diagram of 33 mode 31 mode Take out a couple of 1 and 2 connector jumper 1 and 2 c...

Page 36: ...31 mode 11 mode Take out a couple of 1 connector jumper and three 2 connector jumper 1 and 2 connector jumper is optional connect them to the wiring terminal of UPS Then connect the wires to correspo...

Page 37: ...e UPS is consistent with the actual wiring After above operation is completed please ensure that the wiring be consistent with work configuration for touch screen of screen display and then startup th...

Page 38: ...nual 32 Wiring diagram 2 of external batteries NO 1 NO 2 NO 16 NO 3 NO 17 NO 18 NO 32 NO 19 NO 1 NO 2 NO 16 NO 3 NO 17 NO 18 NO 32 NO 19 UPS BATT BATT BATT N BATT BATT BATT N DC Breaker 1 DC Breaker 2...

Page 39: ...wiring assembly of IST710 The extension battery wiring assembly can optional one meter or three meter wiring according to actual need Above we take IST710 as an example to illustrate IST7 series 30kV...

Page 40: ...V W U V W U V W 31 U V W 11 N L N N L L N N L INPUT OUTPUT BYPASS N L 33 mode parallel system wiring diagram of IST7 10 20KVA M 33 U V W U V W U V W 31 U V W 11 N L N N L L N N L INPUT OUTPUT BYPASS N...

Page 41: ...W 11 N L N N L L N N L INPUT OUTPUT BYPASS N L 11 mode parallel system wiring diagram of IST7 10 20KVA M 33 U V W N N U V W U V W N 31 U V W INPUT OUTPUT BYPASS N L N L M 33 U V W N N U V W U V W N 3...

Page 42: ...es Double parallel wiring diagram of IST7 10kVA Four parallel wiring diagram of IST7 10KVA The parallel wiring operation of IST7 series 10kVA 40kVA is the same but the parallel port position of IST7 s...

Page 43: ...battery parameter get UPS status and warning information and perform relative setting Besides it also can query event log for fault diagnosis The parameters values and other details in the pictures i...

Page 44: ...will enter the information management page Setting management Click the icon it will enter the setting management page Current fault information If there is any fault click the icon you can check the...

Page 45: ...king Status There are six main working statuses without energy transmission status mains inverting status battery inverting status bypass output status ECO output and maintenance bypass output status...

Page 46: ...4 Touch Screen Operation UPS IST7 10KVA 40KVA User Manual 40 Mains abnormal battery inverting status Bypass output status...

Page 47: ...UPS IST7 10KVA 40KVA User Manual 4 Touch Screen Operation 41 ECO status Maintenance bypass output status 4 2 2 Bypass Information Page On main page click icon it will enter the bypass information page...

Page 48: ...tery Information Page In the main page click icon it will enter the battery information page When battery is discharging it shows discharge current When battery is equalizing charging or float chargin...

Page 49: ...the main page click icon it will enter the output information page The page shows the output voltage current load active power apparent power power factor output frequency etc Output information page...

Page 50: ...for administrator is 222 Common user can check the parameters only administrator can check and set the UPS parameters 4 4 Information Management Page In the main page click icon it will enter the info...

Page 51: ...n info icon it will enter the run information page The page shows the UPS current status including mains status bypass status battery status output status load status rectifier status inverter status...

Page 52: ...lel UPS Working status page 2 parallel UPS 4 4 1 History Record Page In the information management page click event log icon it will enter the history record page The page shows the fault and alarm in...

Page 53: ...peration records such as ON OFF operation mains voltage range setting bypass voltage setting etc The user log is listed on the basis of time The first record is the latest operation record User log pa...

Page 54: ...tocol version and HMI software version etc Device information page 1 Device information page 2 4 5 Setting Management Page In the main page after login click icon it will enter the setting management...

Page 55: ...Screen Operation 49 Setting management page 5 2 4 System Manage Page In the system manage page user can set the mains voltage range bypass voltage range bypass frequency range ECO mode and ECO voltage...

Page 56: ...al 50 System manage page 2 of bypass set System management page 3 of ECO set Setting description for system mange Item Settable value Output voltage V 220V 230V 240V Output frequency Hz 50Hz 60Hz Outp...

Page 57: ...ECO mode On Off ECO voltage range 10 15 ECO frequency range 5 10 After changing the parameter it is necessary to click button to save the setting If the setting is successful there will be a icon at t...

Page 58: ...attery Management Page Battery manage page includes equalizing charge voltage floating charge voltage charge current battery test ending voltage low voltage warning low voltage protection temperature...

Page 59: ...UPS IST7 10KVA 40KVA User Manual 4 Touch Screen Operation 53 Battery set page 2 of battery management Charge set page 1 of battery management...

Page 60: ...ttery amount Cell 48 120 Battery static function On Off Battery static time day 1 30 Battery static delay time h 1 48 Battery backup function On Off Single battery low voltage protection V Cell 1 667...

Page 61: ...ting will be invalid After setting click button to save the setting Successful setting unsuccessful setting mark is the same as that of system management 4 5 2 Battery Test Page Battery test includes...

Page 62: ...n Dry contact setting page After setting click button on Dry contact page to save the setting Successful setting unsuccessful setting mark is the same as that of system management Input dry contact se...

Page 63: ...ing unsuccessful setting mark is the same as that of system management Output dry contact setting page 1 Output dry contact setting page 2 4 5 4 Communication Setting Page User can select the communic...

Page 64: ...tion setting page 4 5 5 HMI Setting Page In screen setting page user can set the date time language backlight and screen saver Screen setting page 4 5 6 Password Setting Page In setting management pag...

Page 65: ...User Manual 4 Touch Screen Operation 59 Password setting page 4 5 7 Device Configuration Page In setting manage page click Device config icon it will enter Device configuration page Mode set page 1 of...

Page 66: ...4 Touch Screen Operation UPS IST7 10KVA 40KVA User Manual 60 Mode set page 2 of device configuration Mode set page 3 of device configuration...

Page 67: ...ating time display On Off Bus capacitor s operating time display On Off Work configuration 10kVA 20kVA 3 3 3 1 1 1 30kVA 40kVA 3 3 3 1 Parallel mode Redundant Single Expand BSC Parallel UPS ID 1 4 Fre...

Page 68: ...button to save the setting Successful setting unsuccessful setting mark is the same as that of system management 4 5 8 Dedust Setting Page In setting manage page click Batt Manage icon it will enter b...

Page 69: ...UPS IST7 10KVA 40KVA User Manual 4 Touch Screen Operation 63 Export success of record manage page Insert U dish you can backup the records Prompting for clearing log...

Page 70: ...on UPS IST7 10KVA 40KVA User Manual 64 The U dish is not inserted 4 6 Current Fault Page When the UPS is fault the icon at the left will light on Click it the page will show the current fault informat...

Page 71: ...Touch Screen Operation 65 Current fault information 4 7 Buzzer Control When the UPS fault the buzzer icon will light on Click the icon the buzzer can be muted or opened Buzzer mute status The buzzer...

Page 72: ...4 8 ON OFF Operation In main page click icon the UPS can be started or shutdown When the UPS is shutdown click the icon it will show confirm to power on when the UPS is started it will show confirm t...

Page 73: ...iring between UPS and battery box is correct and reliable Check if the wiring is neat and the wire binding is in accordance with the specification Check if the installation and wiring are good for tra...

Page 74: ...completely starting the parallel system please do not start load and ensure that all switches of UPS are off The following steps for start the parallel system Ensure that each UPS of parallel system...

Page 75: ...ntenance or replacement 5 5 Periodic Preventative Maintenance To improve the efficiency and reliability of the UPS perform the following maintenance regularly Clean the UPS by dry cloth regularly Don...

Page 76: ...authorized professional 5 7 Troubleshooting 5 7 1 Common Fault Troubleshooting Fault phenomenon Possible reason The mains normal after starting the UPS it outputs normally but it works in the battery...

Page 77: ...of UPS is blocked or the working temperature of UPS is beyond the allowable range Usually UPS works normally When power failure it doesn t transfer to battery mode or it transfers to battery mode and...

Page 78: ...ch the actual system 7 Frequency mismatch Long beep The UPS of the frequency in the parallel does not match the actual system 8 Bypass mismatch Long beep The UPS of the bypass voltage or frequency in...

Page 79: ...lel system works 19 SCI fault Long beep UPS internal communication abnormal if the continuous alarm cannot be restored please report repair promptly 20 There is no redundancy in the parallel UPS Slow...

Page 80: ...y abnormal Slow beep alarm once about every 2 0s Battery has been pressure protection charging fuse failure over pressure alarm fault please check the battery status is normal Urgent beep alarm once a...

Page 81: ...rosive object is not allowed to shipping with the device While midway transportation do not put the device in the open air The device cannot suffer any rain snow or liquid material or mechanical damag...

Page 82: ...to decrease rated power linearly to use Frequency range Hz 39 5 70 5 Bypass synchronism track range Hz 50 60 10 50 60 self adaption Bypass input voltage range Vac 220 230 240 20 phase voltage default...

Page 83: ...ault is 380 Frequency Hz When mains is normal it tracks the bypass input frequency When mains is abnormal it tracks the frequency of 50 0 1 or 60 0 1 default is 50 Wave form Sine wave Voltage distorti...

Page 84: ...ately Bypass 130 continue 130 155 1min 155 200ms Other DC startup function Equipped Panel display Touch screen show the running status of the UPS Communication port RS485 RS232 SNMP Alarm function Ala...

Page 85: ...tions 79 Model Index 10KVA 15KVA 20KVA 30KVA 40KVA Relative humidity 0 95 non condensation Size W D H mm3 308 803 882 358 840 1250 Weight kg IST710 50 IST715 50 IST720 50 IST730 88 5 IST740 88 5 Speci...

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