AEG A PROTECT B. 1500, Operating Instructions Manual

Page 1: ...1 OPERATING INSTRUCTIONS UPS PROTECT B PROTECT B 750 PROTECT B 1000 PROTECT B 1500 PROTECT B 2000 PROTECT B 3000 ...

Page 2: ...UPS from AEG Power Solutions The following security advices are an important component of the manual and will prevent any operation errors and protect you against possible dangers Read the manual thoroughly before you first use the appliance ...

Page 3: ...ommissioning These operating instructions are a composite part of PROTECT B The operator of this unit is obliged to communicate these operating instructions to all personnel transporting or starting up PROTECT B or performing maintenance or any other work on the unit Validity These operating instructions comply with the current technical specifications of PROTECT B at the time of publication The c...

Page 4: ...s designed and constructed so that all necessary steps for start up and operation can be performed without any internal manipulation of the unit Maintenance and repair work may only be performed by trained and qualified personnel Illustrations are provided to clarify and facilitate certain steps If danger to personnel and the unit cannot be ruled out in the case of certain work it is highlighted a...

Page 5: ...n 21 4 3 Connections Operation Display Elements 22 4 3 1 Front view 22 4 3 2 Operating panel 23 4 3 3 Rear view connections 24 5 Commissioning 26 5 1 Deployment 26 5 1 1 Tower Stand alone deployment 26 5 1 2 19 Rack Mount Setup 28 5 2 Additional battery installation setup 32 5 3 Emergency Power Off EPO set up 33 5 4 Electric start up 34 5 4 1 Connection 34 5 4 2 Configuration 35 5 5 Operation 36 5...

Page 6: ...mmunication slot PROTECT B 1500 B 2000 B 3000 40 5 6 4 Shutdown and UPS management software 40 6 Signalling and failure solution 42 6 1 LED display 42 6 2 Audible Alarm Trouble Shooting 44 6 3 General Fault Diagnosis and Fault Rectification 44 7 Maintenance 46 7 1 Battery replacement 47 8 Storage Dismantling and Disposal 52 9 Glossary 53 9 1 Technical terms 53 ...

Page 7: ... state of the Output of the UPS You will find two LED bars for output load and battery capacity two state indicators net available battery active and four alarm indicators power failure failure battery discharged overload With the push button the acoustic alarm can be deactivated and the self test of the UPS will be started Power connectors communication interfaces and connections for telephone an...

Page 8: ...are for shutdown state report and measurement for all popular operating systems among others Windows Mac Linux Compact design variable deployment due to combination design as tower rack 19 kit available optionally for all models 2 2 Functionality The UPS is connected to a shockproof socket between the public utility s mains and the loads to be protected Under normal operating conditions i e if PRO...

Page 9: ...the loads PROTECT B supplies voltage until the battery is discharged allowing you to shut down your IT system properly and switch it off The standby time mainly depends on the connected loads If the mains power supply is back to normal values the UPS will switch back the loads to mains supply The battery charger will then recharge the battery For safety reasons as required by German standards VDE ...

Page 10: ... in these operating instructions to identify dangers and important information Danger Identifies risk of fatal injury to the operator Attention Identifies risk of injury and risk of damage to the unit and parts of the unit i Information Useful and important information for operating the UPS 3 2 Safety Instructions for PROTECT B This chapter contains important instructions for the PROTECT B UPS The...

Page 11: ...ng signal that sounds when the battery voltage of PROTECT B is exhausted or when the UPS is not working in its normal mode Observe the following safety instructions to ensure permanent operational safety of and safe work with the UPS Do not dismantle the UPS The UPS does not contain any parts which require regular maintenance Bear in mind that the warranty will be invalidated if the unit is opened...

Page 12: ...ve grounding of the UPS and all the loads connected to it will be cancelled Danger Electric shocks Even after the mains voltage has been disconnected the components within the UPS remain connected to the battery and can thus cause electric shocks It is therefore imperative to disconnect the battery circuit before carrying out any maintenance or repair work If it is necessary to replace the battery...

Page 13: ...oxic Batteries can cause electric shocks and high short circuit currents Therefore take the following safety precautions when working with batteries Take off watches rings and other metallic objects Only use tools with insulated handles For personal safety reasons never switch on the main switch when the mains connector of PROTECT B is disconnected ...

Page 14: ...14 3 3 Certification ...

Page 15: ...e 154 161 168 Vac 4 wide 176 184 192 Vac 4 standard until 264 276 288 Vac 4 Frequency autom detection 50 60 Hz 5 Hz 40 Hz generator mode Curr consumption full load PROTECT B 750 5 A PROTECT B 1000 8 A PROTECT B 1500 10 A PROTECT B 2000 10 A PROTECT B 3000 16 A Connection IEC power connector IEC 320 USP output Rated output voltage 220 230 240 Vac AVR technology Rated output voltage in 5 battery mod...

Page 16: ...ains operation 150 for 200 ms Overload response 110 for 30 s at battery operation 120 for 100ms Overheat and short circuit protection Yes Battery Autonomy time at rated load 5 min Extendable from B 1500 Rated time with external battery packs Number of connected battery packs Autonomy time at rated load 1500 VA Tower 1500 VA Rack 2000 VA Tower 2000 VA Rack 3000 VA Tower Rack 1 15 min 15 min 24 min ...

Page 17: ...B 1500BP 12 V 7 Ah x 4 PROTECT B 2000 B 2000BP 12 V 9 Ah x 4 PROTECT B 3000 12 V 5 Ah x 8 PROTECT B 3000 BP 12 V 5 Ah x 8 x 2 Communication Interfaces USB and RS232 Additionally from PROTECT B 1500 Communication slot for i e SNMP as well as input contact for emergency shutdown Shutdown Software on CD For all typical operating systems e g Windows Linux Mac Unix FreeBSD Novell Sun Physical data Nois...

Page 18: ...T B 1500 B 1500BP 2 x 217 x 88 x 414 PROTECT B 2000 B 2000BP 2 x 217 x 88 x 414 PROTECT B 3000 438 x 88 x 582 PROTECT B 1500BP 217 x 88 x 414 PROTECT B 2000BP 217 x 88 x 414 PROTECT B 3000BP 438 x 88 x 582 Weight kg PROTECT B 750 8 6 kg PROTECT B 1000 9 6 kg PROTECT B 1500 B 1500BP 18 5 kg PROTECT B 2000 B 2000BP 18 5 kg PROTECT B 3000 31 5 kg PROTECT B 1500BP 12 0 kg PROTECT B 2000BP 12 0 kg PROT...

Page 19: ...y EMC when following the installation instructions in the manual For the 73 23 EEC low voltage guidelines Reference number EN 62040 1 1 2003 For the 89 336 EMC guidelines Reference number EN 50091 2 1995 EN 61000 3 2 1995 EN 61000 3 3 1995 i Warning This is a class A UPS product In a domestic environment this product may cause radio interference in which case the user may be required to take addit...

Page 20: ...egister the damage with the AEG representative or dealer within eight days of delivery Check the delivery is complete PROTECT B with 700 1000 1500 2000 or 3000 VA Two plastic feet plus two fixing bras for B 3000 Mains connection cable with shockproof plug Two load connection cables USB RS232 communication cable CD with CompuWatch shutdown software Operating instructions Check for complete delivery...

Page 21: ...lled in a protected environment When installing the unit pay attention to such factors as sufficient ventilation and suitable ambient conditions PROTECT B is air cooled Do not obstruct the air vents The UPS should preferably be operated at room temperature between 15 C and 25 C Install the UPS in a room that is dry relatively dust free and free of chemical vapours Make sure that no magnetic storag...

Page 22: ...ements 4 3 1 Front view Model designation with type rating details PROTECT B 750 and B 1000 Model designation with type rating details PROTECT B 1500 and B 2000 Battery module and UPS Model designation with type rating details PROTECT B 3000 ...

Page 23: ...nter button 5 LED for operating mode details on page 42 6 LED for current output rate voltage 7 LED for line mode 8 LED for battery mode 9 Bar graph LEDs for load level 10 Bar graph LEDs for battery capacity remaining autonomy time 11 LED for rectifier failure 12 LED error display e g UPS overtemperature short circuit 13 LED for battery problem e g discharged 14 LED for fails overload is timed out...

Page 24: ...with electric fuse and integrated spare fuse 2 Load connections UPS outputs 3 Surge protection RJ11 RJ45 for data interface for phone fax modem or network 10 100MBit s 4 Communication interface RS232 9pin SUB D socket 5 USB communication interface PROTECT B 750 und 1000 ...

Page 25: ...for external battery module battery extension 8 Mains input circuit breaker 9 Circuit breaker for load connections only for PROTECT B 3000 10 Input contact for emergency shutdown EPO SNMP COM PORT EPO OUT IN INPUT 10A MAX INPUT 48VDC 50A NOM TO FROM EXTERNAL BATTERY BREAKER 250VAC 13A PUSH TO RESET 10A MAX OUTPUT TO FROM EXTERNAL BATTERY INPUT 48VDC 50A NOM RS232 _ _ EPO USB SNMP TO FROM EXTERNAL ...

Page 26: ...terference After deployment and assembly of the UPS follow the steps for activation as explained in chapter 5 4 5 1 1 Tower Stand alone deployment All models are qualified for stand alone use PROTECT B 750 and 1000 consist each of only one component and can be set up either standing or lying position PROTECT B 750 1000 standing and lying PROTECT B 1500 and B 2000 are operated always in combination...

Page 27: ...00 standing and lying standard version PROTECT B 3000 can be operated in the standing and lying position as well Putting up the UPS upright requires the use of the two provided supports The supports have to be positioned in the front third and rear third of the unit PROTECT B 3000 standing Please consider for the location of setup also the guidelines on page 21 of the manual ...

Page 28: ...le in the lower third of the rack with respect to the mass centre and sufficient ventilation Use the optional 19 mounting kit for the installation in the rack PROTECT B 750 und B 1000 1 Fix the mounting ears on the side of the UPS according to the following figure 2 Mount these subsequently to the slide assemblies 3 Insert UPS into the slide assemblies and lock it in the rack enclosure ...

Page 29: ...ront panels for both sides The mechanical installation of the UPS is completed now PROTECT B 1500 und B 2000 This model is designed such that the UPS and the battery module can be mounted beside each other into the rack ...

Page 30: ...ou 2 Loosen the screws in the middle of the cover and remove the covers from both units 3 Fix the wide mounting bracket to the open front Rack mounting holes stand out on each side of the units 4 Secure the bracket with the supplied screws to the UPS and the battery module 5 Reinstall the covers ...

Page 31: ...e battery module with the socket at the rear panel of the USP Fix the output module to the notch of the battery module The setup of the rack mount is completed PROTECT B 1500 BP B 2000 BP If you want to install optional external battery modules in a 19 rack use two of the units together and follow the steps 1 to 7 as described above ...

Page 32: ...connectors quickly and check for a tight fit of the connections PROTECT B 1500 und B 2000 There is one external battery port on the UPS and on the battery pack 1 Connect the battery cable to the external battery port of the rear of UPS 2 Then connect the supplied battery cable from extended battery module to the external battery port on the rear of the UPS If continuing to add up extended battery ...

Page 33: ...ve to quit reset the EPO and manually restart the UPS by pressing the on off button Follow the procedure to install the EPO switch as below 1 Check the UPS is turned off 2 Remove the power supply from the EPO cradle on the rear of the UPS by loosening the two outer screws 3 Connect isolated normally open dry contacts rated to handle 60Vdc maximum 30Vac RMS maximum and 20mA maximum across the EPO d...

Page 34: ...e of high capacity types ensure that the fusing in your sub distribution is adequately dimensioned The PROTECT B 3000 for example requires its own connection with a 16 A fuse No other loads should be connected to this circuit 2 Then connect the outputs of your UPS pos 2 fig p 24 25 to your loads Use the load connection cables provided for this Don t switch on the loads yet Please contact your deal...

Page 35: ...ad 5 4 2 Configuration To reconfigure the internal UPS setup options follow the procedure as below 1 Press the Configure button more than three seconds Then UPS will transfer from configure mode to output voltage mode showing the value by a flashing LED at 220 Vac 230 Vac or 240 Vac 2 Press the Configure button more than one second the UPS allows you to select the output voltage mode one by one 3 ...

Page 36: ...n mains voltage is available the built in battery charger keeps the battery fully charged and the mains voltage monitoring system switches the inverter to standby mode The connected loads are powered using the monitored and filtered mains voltage which is additionally stabilised by the integrated AVR control unit The UPS capacity utilisation can be read off the bar chart of the operating panel pos...

Page 37: ... down the system and all connected loads Shut down the UPS as well using the main switch When the mains voltage comes back the UPS must be switched on again using the main switch only applies if it was previously switched off manually in order to recharge the battery and thus store sufficient battery capacity for any possible future mains failures The batteries will be charged automatically when c...

Page 38: ... if there has never been an overload during normal operation there will not be one during battery operation either 5 5 4 System Diagnosis Battery Test It is possible to press the TEST button pos 2 p 42 to perform a manual check on the major hardware components of the UPS This test can only be initiated if the unit is operating normally and it involves switching the loads over to UPS inverter suppl...

Page 39: ...ics detect an irregularity during the procedure described above the load is immediately switched back onto the mains and is thus supplied with voltage At the same time an acoustic fault signal and the corresponding signals from LEDs in acc with Chapter 6 Signalling are output Faults detected and signalled during diagnosis must be rectified otherwise there is a risk of load voltage loss if a mains ...

Page 40: ...nnection via USB is recognized automatically pos 5 p 24 25 i USB and RS232 interfaces can not be used at the same time 5 6 3 Communication slot PROTECT B 1500 2000 3000 If the cover on the rear of the UPS is removed additional optionally available communication components can be installed there SNMP board Slot card for direct connection of the UPS to the Ethernet network with RJ 45 TCP IP Details ...

Page 41: ...hutdown software CompuWatch supports most popular operating systems like Windows 98 ME WindowsNT 2000 XP Linux Novell Netware IBM AIX HP UX SUN Solaris Mac OS X Details concerning installation on diverse operating systems can be found in the manual on the CD Download of updates via www AEGpartnernet com PRODUCTS Software CompuWatch ...

Page 42: ...l mode the UPS accepts AC input voltage range from 20 GENERATOR Generator mode No change to voltage window However the low frequency transfer point is changed to 40Hz and there is no limitation for high frequency transfer point WIDE RANGE Extended UPS AC input voltage ranges from 30 20 6 VOLTAGE RANGE LED for current output rate voltage 220Vac 230Vac ex factory 240Vac 7 LINE MODE Green LED for pow...

Page 43: ...ttery level Each LED indicator displays a 25 capacity level 11 PSDR FAIL LED error display for corrupt inverter 12 FAULT Central error LED display e g when UPS is overloaded or encounters a short circuit on the output 13 BAD BAT LED for battery problem e g discharged The LED indicator will flash every two seconds when the battery failes or if the battery is disconnected Please check your battery c...

Page 44: ...ed to charge or service Charge or replace the battery 6 3 General Fault Diagnosis and Fault Rectification Problem Cause Solution The power cord is not connected correctly Check the power cord connection especially the fit of the plug in the socket of the UPS The UPS is not on when power switch is pressed The wall outlet may be faulty Please contact your local qualified electrician The UPS output m...

Page 45: ...e the load if necessary Connected equipment lose power while connected to the UPS The UPS may be failed Please contact your local dealer The UPS fault LED lights on The UPS fails Save your work and turn off equipment Please contact your local dealer If you cannot solve the problem which has occurred stop the entire procedure switch off the UPS and disconnect the connector from the socket Please co...

Page 46: ...al ventilation in and out the unit CAUTION Before going through the next step disconnect the PROTECT B from the mains If the unit is very dusty it is recommended to clean the UPS with compressed air to enable optimal ventilation The time intervals for the visual control depend mainly on the local situation at the deployment site Battery control The aging process can be detected by regular capacity...

Page 47: ...ing precautions should be observed before replacing the batteries Turn off the UPS and disconnect the utility power cord from the wall outlet Remove rings watches and other metal objects If the battery replacement kit is damaged in anyway or shows signs of leakage contact your dealer immediately Properly recycle or dispose of used battery Do not dispose of batteries in a fire The batteries may exp...

Page 48: ...t the battery can be pulled out to the front 3 Withdraw the new batteries from the transport container an put into the right position Fix both blocks together and connect the electric connections of the extracted battery system 4 Slide the new battery carefully into shaft of the UPS until the end Mount the bracket for fixing the battery pack and connect the system electrically Push the contact tog...

Page 49: ...beginning PROTECT B 1500 und B 2000 1 Unscrew the two screws from the battery case and remove front panel by pulling on both ends 2 Disconnect the battery cable from the battery module and remove the bracket by sliding it to the side Remember the position of the bracket for the reassembly The notches are good for orientation ...

Page 50: ...onnect the cable joint between the battery packs red red black black Close and reinstall the front panel Take care to push it in firmly and fix the front panel with the two screws from the beginning The battery exchange is completed i Alternatively a complete battery module can be provided ex factory as a spare part Ask your local dealer or call the hotline see page 4 PROTECT B 3000 1 Remove the l...

Page 51: ... together and connect the electric connections with the junction line of the extracted battery system 5 Slide the new batteries into battery module carefully into the shaft 6 Mount the bracket for fixing the battery pack and connect the system electrically red red black black 7 Close and reinstall the previously removed front panel The battery exchange is completed ...

Page 52: ...scharge Batteries that are stored at room temperature should be recharged every six months to maintain their full capacity and service life i Connect PROTECT B to the mains without load before putting it into storage in order to make sure that the battery is fully charged The charging time should be at least as long as recommended in chapter 3 4 Technical Data Dismantling The system is dismantled ...

Page 53: ...TRABTECH Class D see appliance protection LED Light Emitting Diode Electronic semiconductor component commonly called light diode Used for optical signaling SNMP Simple Network Management Protocol common protocol in networks to manage control appliances VFD Output Voltage and Frequency Dependent from mains supply The UPS output depends of mains voltage and frequency variations Former notation OFFL...

Page 54: ... Serial no Date of purchase Trading stamp Signature Specifications are subject to change without notice AEG Power Solutions GmbH Emil Siepmann Straße 32 59581 Warstein Belecke Germany Operating Instructions UPS BAL 8000015758_01 EN ...