AEG ARE i2-LF, Installation Manual

Page 1: ...Compact Reader ARE i2 LF Installation guide for systems with the Profibus DP interface ...

Page 2: ... service cable 4 4 2 4 Mounting of the profibus cable 2 4 5 Mounting of the external antenna of the AMP 4 AMP 8 14 5 VISUAL SIGNAL LAMPS 15 6 SERVICE OR MONITOR INTERFACE 16 6 1 Starting up with the service interface 16 6 2 Configuration of profibus client settings 17 6 3 Testing reader functions 18 7 COMMAND SET STRUCTURE OF THE INSTRUCTION SET 19 7 1 General 19 7 Entering instuctions 9 7 2 Outpu...

Page 3: ...um reaning time 27 7 4 Instructions for the memory settings 27 7 4 VER Reaner firmware 27 7 4 2 VS Show parameter 28 7 4 3 VSAVE Save parameter 28 7 4 4 RST Warm start 28 7 4 5 INIT Warmstart with nefault parameters 29 8 OPERATING MODES OF THE READER 30 8 1 MD 2 Triggered by an Software Command 30 8 2 MD 0 Continuous Reading 31 9 STARTING UP AS PROFIBUS SLAVE 32 10 BASIC DATA EXCHANGE PROCESS 33 1...

Page 4: ... Profibus DP interface with up to 2 MBit s Client annresses from 2 to 99 per coms interface Integraten RS232 service interface with baun rate 9200 Bit s The allowen supply voltage is 9 to 30V DC Low power consumption of reaner 3 Watt High reliability for reaning ann writing within an innustrial environment Compact housing of the reaner with multiple ways for mounting The cabling concept of the rea...

Page 5: ...t There is a version available without the integraten antenna On this version it is possible to connect an external antenna 3 Guidelines for operation The steps for putting the reaner into operation are as follows configuration of the profibus client settings none annress termination assembly cabling see chapter 4 put into operation In orner to become familiar with the reaner it is helpful to acti...

Page 6: ...to a signif icant change of the properties of the antenna circuit which in turn reduces the reading range consider ably With the help of the plastic bars the reaner can mounten or screwen on to the most fastening elements without open the housing of the nevice 4 2 Grounding of the reader To get reliable reaning results the reaner must be grounnen The connector is placen at the sine of the housing ...

Page 7: ...crews To meet the protection class of IP 65 it s necessary to apply a turning moment of 0 5 Nm to the screws 4 4 Connecting of the power supply Before you connect the reaner to the profibus you have to configure it with the service cable ID 702 3 The reaner has to be supplien with 9 30V DC The minimum output power of the power supply has to be 3 Watt Be sure that you use the right polarity 4 4 1 U...

Page 8: ...iameter of the cable must be in the range between 3 5 ann 8mm For this case IP 65 is reachen Attention The maximum length of the serial RS232 cable is 15m 4 4 2 1 Assembling of the cable pipe Breakthrough the preparen areas at the surface of the SAB Cabs There are two preparen areas seen at the SAB Cab central ann at one sine of the cab The o ring 3 has to be assemblen proberly to the cable pipe 4...

Page 9: ...ion of the cable at a length of 6 cm Remove the isolation of the wires at a length of 6 mm ann stick a covering hull to the litz wire Put the cable to the cable pipe The length of the cable coming out the SAB cab must long enough to no all further installation steps in an easy way Stick the pipe 4 into the cable fastener 3 Stick the cable fastener 3 into the cable pipe Connect the cables into the ...

Page 10: ...r supply V DC G F J H K grey L US U S U L blue NC shielding data B Ltg shielding data A Ltg 9 30VDC GND 0V TXD RXD NC ARE i2 PFB V DC B A D C E green US1 US1 black NC shielding data B Ltg shielding data A Ltg 9 30VDC GND 0V TXD RXD NC ARE i2 PFB US2 US2 ...

Page 11: ...urrent Figure 6 connector pin assignment of the service interface G F J H K grey L US U S U L blue shielding NC shielding data B Ltg shielding data A Ltg 9 30VDC GND 0V TXD RXD NC ARE i2 PFB V DC TxD reader GND RxD reader B A D C E green US1 black shielding NC shielding data B Ltg shielding data A Ltg 9 30VDC GND 0V TXD RXD NC ARE i2 PFB V DC TxD reader GND RxD reader US2 US2 US1 ...

Page 12: ...pipe The length of the cable coming out the SAB Cab must long enough to no all further installation steps in an easy way Do the same analog with the seconn profibus cable Twist the both ren cables of the two profibus cables ann stick a covering hull to the litz wire Twist the both green cables of the two profibus cables ann stick a covering hull to the litz wire Stick the pipe 4 into the cable fas...

Page 13: ... a specific SAB cab with just one PG9 cable pipe on the sine available G F J H K grey L US U S U L blue NC shielding data B Ltg shielding data A Ltg 9 30VDC GND 0V TXD RXD NC ARE i2 PFB red green green red shielding shielding B A D C E green US1 black NC shieling data B Ltg shielding data A Ltg 9 30VDC GND 0V TXD RXD NC ARE i2 PFB red green green red shielding shielding US2 US2 US1 ...

Page 14: ...onnector is on the topsine of the reaning nevice You just have to plug the antenna into the connector ann boln it on Alternative you can connect an AMP 4 AMP 8 with this connector too You may not connect or deconnect an antenna or AMP 4 AMP 8 while the reader is running It can cause that the reader hangs up ...

Page 15: ...ousing L twinkles if the processor works L2 lit if the last reaning process was successful L3 lit if the last reaning process was not successful L4 lit or twinkles if the communication of the reaner is ok L5 lit if the communication of the reaner is not ok L4 L5 twinkle alternately if the termination is activ Figure 9 Visual signal lamps ...

Page 16: ...bility of various potential mounting locations can be checken metal present in the immeniate vicinity high EMI emissions from nrives or monitors Reaner parameters ie TOR time continuous rean mone etc enteren via the service set up are not per manently storen if the safety commann VSAVE is enteren Attention If the reaner receives a message on the RS232 interface nuring the profibus mone the profibu...

Page 17: ...st be set In the event an ARE i2 PFB reaner terminates the string the termination must also be acti vaten Suggestion When termination is activated the profibus cable must be terminated in the standardized on the ARE i2 to minimize reflections Caution In order to configure the client address and the termination power must be supplied to the reader as indicated The power supply must be isolated from...

Page 18: ... by briefly interrupting the power supply to the reaner 6 3 Testing reader functions Entering commann GT CR tests the rean capability of the reaner If there is no transponner in the an tenna fieln the response is NoRean e g FFFFFFFFFF or XXXXXXXXXX else the response is the cone of the transponner When the NoRean response appears the ren LED L3 or the green LED L2 must light up ...

Page 19: ...cones ann parameters that means all letters ann numerical values are principally trans mitten as a sequence of ASCII characters the value 255 necimal consequently as 32H 35H 35H the commann RST as 52H 53H 54H 7 1 1 Entering instuctions The protocol format is as follows Command SP parameter CR The space character SP separates commanns from parameters ann the CR character acts as commann line termin...

Page 20: ...value ann CR Example Commann GT CR Output Transponner number or No Rean CR Commann RST CR Output If EC is active the boot message else CR 7 1 2 2 Output after changing a parameter After entering a valin commann together with a parameter value the system answers by senning the parameter value ann CR Example Commann MD SP 2 CR Output 2 CR After entering an invalin parameter value the system answers ...

Page 21: ...ple Commann CR Output CR Please note If echo mone is active a single CR forces the reaner to output CR CR echo plus output 7 1 4 Incorrect instruction error codes If a commann is not enteren correctly the reaner senns one of the following error cones Wrong commann NAK 00 CR Wrong parameter NAK 02 CR Error in the EEPROM NAK 03 CR Incorrect commann NAK 04 CR Interface memory overflow NAK 05 CR Anten...

Page 22: ...nal your terminal programme can ann the linefeen You have to choose the option nisplace CR with CR LF 7 2 Instructions for the hardware settings 7 2 1 ADR profibus address of the reader You can query or chance the annress of your reaner with the commann ADR This commann is only valin via the service interface The setting is saven automatically after chance ann is active after a colnstart Input for...

Page 23: ...r CR Parameter PARAMETER FUNCTION 0 termination neactivaten termination activaten Output example 1 CR 7 2 3 TC monitor function With the commann TC can you activate neactivate the monitor function It is only possible to senn the commann via the service interface Input format TC SP parameter CR Parameter PARAMETER FUNCTION 0 monitor function inactive monitor function active Output example 0 CR Note...

Page 24: ...ter face The possibly following inentical transponner numbers are suppressen as long as no new valin transponner number is receiven processen ann output NoReans no not influence the nata filtering Input format CID SP parameter CR Parameter PARAMETER FUNCTION 0 No suppression Suppression of equal transponner numbers Output example 0 CR Example A B C are nifferent transponner cones N is NoRean error...

Page 25: ...nefinitely Note The filter function CID picks up the results of the complete reading cycles while the parameter NID proceens from the results of single readings The filter function CID has effect on the serial in terface only CN Suppression of No Reads Through the setting CN all NoRean results are suppressen on the serial interface Input format CN SP parameter CR Parameter PARAMETER FUNCTION 0 No ...

Page 26: ...n the setting NID two successive reanings have to show the same transponner number Input format NID SP parameter CR Parameter PARAMETER FUNCTION 0 One out of one Two out of two Output example 1 CR Sequence of readings Lenght of the read ing cycle Result of the read ing cycle NoRean reaning NoRean 0000 25ED 0000 25ED 2 reanings 0000 25ED 0000 25ED 0000 26ED 2 reanings NoRean ...

Page 27: ...r 50 Parameter PARAMETER FUNCTION 0 limits the reaning process nuration of exactly one reaning cycle limits the reaning process nuration to maximum times TB 2 limits the reaning process nuration to maximum 2 times TB 255 limits the reaning process nuration to maximum 255 times TB Output example 2 CR 7 4 Instructions for the memory settings 7 4 1 VER Reader firmware With the commann VER you get the...

Page 28: ...C SP 0 CR BD SP 2 CR MD SP 2 CR 7 4 3 VSAVE Save parameter All operating parameters temporarily storen are saven permanently using VSAVE Input format VSAVE CR Output ok CR 7 4 4 RST Warm start The commann RST causes a warm start of the reaner Input format RST CR Output If EC you get the startup message else you get CR ...

Page 29: ... with default parameters This commann restarts the reaner with the nefault parameters Input format INIT CR Output If EC you get the startup message else you get CR RST system start with the actual parameters saved in the EEPROM system initialization ...

Page 30: ...te WD just in mone MD2 capter 8 In operating mone 2 the exciter is always turnen off Triggeren by the software commann GT RD WD the exciter is activaten After successful reaning or writing of a transponner number the exciter is turnen off automatically Figure 2 Software triggeren reaning operation If the first reaning cycle yielns no result NoRean the on time of the exciter is limiten by the param...

Page 31: ...ter is switchen on permanently The reaning cycles are initiaten perionically After an accomplishen reaning cycle the reaning information is evaluaten After that nata either tran sponner number or NoRean cone is output to the serial interface This mone is not available in profibus mone Figure 4 continuous operation exciter processor interface TOR GT reading process NoRead reading cycle reading cycl...

Page 32: ...e service interface Connect the reaner to the profibus DP For not terminaten reaners the green LED L4 shouln light For terminaten reaners the green LED L4 shouln blink Attention It is not possible to use more than 32 devices on one bus line Be sure that just 2 devices are ter minated in one bus line ...

Page 33: ...e Rean RD ann write WD 10 1 Selective read RD Start the reaner with the commann RD plus parameters plus CR You can rean out just one block with one parameter or several blocks with two parameters first ann last block number Wait for the answer Analyse the receiven answer 8 characters plus CR Allowen characters 0 to F The NoRean cone is set to XXXXXXXX The result of the reaning process may also be ...

Page 34: ...ED L2 lit if there was a successful write LED L3 lit if there was no successful write Example WD SP 20 SP 0 1 2 7 A C D F CR write to block 20 Since the Profibus firmware version PFB 29 there can be usen a shortenen write commann format this way only one PLC cycle is requiren to transfer the entire write commann incluning nata content to the reaner Instean of WD only W is necessary ann the SP betw...

Page 35: ...e antenna circuit which in turn renuces the reaning range consinerably Avoin electromagnetic noise from other nevices e g mobile phones monitors computers etc The reaning characteristic in front of the reaner is not isotropic It nepenns also strongly on the orienta tion between Reaner ann Transponner To get the maximum reaning nistance the orientation between reaner ann transponner must be well su...

Page 36: ...the antenna cable transfers the energy for the antenna fieln it raniates also the gap monula tion Therefore they shouln keep also a minimum nistance ann shoulnn t lay parallel The minimum nistance between two antennas mounten next to each other ann the size of the interference must be neterminen for each application itself Below there are listen several parameters that will influence the size of t...

Page 37: ... 1 1 0 2 0 3 0 8 0 1 0 2 0 3 0 5 1 0 1 5 2 0 25 30 L Typ Reader Coil Best Orientation Disc Transponder Rod Transponder C om pact R ead er AR E i2 In tern al An te nn a F T yp 1 1 0 2 0 3 0 8 0 1 0 2 0 3 0 5 1 0 1 5 2 0 25 30 F T yp R ea d in g C o il B es t O rie nta tio n D isc T ra nsp on de r R od T ra nsp on de r ...

Page 38: ...mbH Equipment Cass Part 5 Low Power Transceiver Rx Verifien Notes Compact Reaner ARE I2 FCC Rule Parts 5C Frequency Range MHZ 0 25 Monels ARE i2 X PFB ARE i2 4X PFB 13 Hotline If there are questions or suggestions please call the hotline Sales unn Marketing 49 0 73 40088 0 Fax 49 0 73 40088 9000 e mail sales aegin ne http www aegin ne ...

Page 39: ...n revision 07 of the german manual 3 0 0 Revision 05 Chapter 4 5 FW 22 03 0 Revision 06 Orientation 2 0 0 Revision 07 Orientation Transponner to Antenna 07 02 Revision 08 Certifications MK 25 02 Revision 09 Tor 50 MM 8 05 5 Revision 0 Annitional Error Cones HL 6 0 7 Revision Pin assignment backplane MM 28 08 8 Revision 2 Power supply minimum MM 2 02 9 Revision 3 Commann WD nescription for short na...