AEG AS-IR01, Installation Instructions Manual

Page 1: ...0596 Frankfurt am Main Germany www aeg industrialsolar de 1 5 Solar Solutions GmbH Schneckenhofstrasse 19 60596 Frankfurt am Main Germany www aeg industrialsolar de SINGLE PHASE GRID TIED SOLAR INVERTER AS IR01 AS IR01 2 INSTALLATION INSTRUCTIONS PD20106 AEG GRID TIED SINGLE PHASE SOLAR INVERTER V 1 18 EN ...

Page 2: ...rmation to ensure that your PV installation runs smoothly and achieves optimal yields over its whole lifecycle AEG grid tied solar inverters are tested and approved by acknowledged independent certification authorities and can only be installed by qualified professional companies Please observe the standards and regulations applying to photovoltaic systems in the relevant countries as well as the ...

Page 3: ...earance 9 2 2 1 Single phase inverters 9 2 3 Labels 10 2 3 1 Packaging labels 10 2 3 2 Product label 10 2 3 3 Product models 11 2 4 Technical parameters 12 2 5 Dimensions and weight 14 3 Installation 14 3 1 Unpacking inspection 15 3 2 Before installation 16 3 2 1 Installation tools 16 3 2 2 Installation place 16 3 2 3 Connection cables 18 3 2 4 Miniature circuit breakers 18 3 3 Mechanical installa...

Page 4: ... 4 1 Monitoring parameters 29 5 4 2 History 29 5 4 3 Statistics 30 5 4 4 Parameter settings 30 5 4 5 System Information 36 5 4 6 Faults 36 5 4 7 Inverter control 36 5 4 8 Mode settings 38 5 5 Functions operation 38 6 Monitoring communication 40 6 1 Standard communication 40 6 2 Optional communication 41 6 3 AEG WiFi200 AEG WiFi Stick communication module 41 6 3 1 AEG WiFi Stick product overview 41...

Page 5: ...ay occur in case of noncompliance with the requirement Warning Physical injury or product damage may occur in case of noncompliance with the requirement Prohibited Damage may occur in case of noncompliance with the requirement Hot surface Product surface may become hot Do not touch Note Useful information for product maintenance and operation is provided Table 1 Icon meaning 1 2 Safety Guidelines ...

Page 6: ...CD or monitoring RCM device is strongly recommend to be used for protection Only a RCD or RCM of Type B is allowed on the product s supply side Ensure that there is no electromagnetic interference from other electrical and electronic equipment at the installation site Do not unauthorizedly refit the inverter All the electric installation needs to be compliant with the national or local laws and st...

Page 7: ...r solar modules with light tight materials When exposed to light or sunlight solar modules will generate potentially dangerous voltage and supply DC voltage to the inverter The inverter input voltage must not exceed the maximum input voltage otherwise inverter damage may occur The positive and negative pole of solar modules should not be grounded otherwise irrecoverable damage may occur Ensure the...

Page 8: ...electrostatic electricity Do not use non original parts and components during maintenance After solving faults problems that may affect the safety and performance of the inverter restart the inverter Do not get close to or touch any metal conductive part of the grid or inverter otherwise electric shock physical injury or death and fire may occur Always pay attention to warning icons and instructio...

Page 9: ...nusoidal AC energy which has the same frequency and phase as the public grid this electricity can then be fed to the grid AEG AS IR01 and AS IR01 2 series of single phase grid tied solar inverters are only deployed in solar grid tied power generation system The DC input is only provided by crystalline silicon solar modules whose negative and positive poles are not grounded Do not connect any AC lo...

Page 10: ... AS IR01 series 750 W to 3000 W B Scheme of AEG inverter AS IR01 4000 W to 5000 W and AS IR01 2 No Item Instruction 1 10 Cover 2 11 Operational panel LED indicators 3 12 DC switch For turning on and off the DC input 4 13 DC input port For connecting solar modules 5 14 Communication port RS485 and EXT communication port 6 15 AC terminal For connecting the AC output 7 Cooling chamber 8 Radiator 9 La...

Page 11: ...mpting product installation 2 3 1 Packaging labels Packaging labels include relevant information such as the inverter type related certification standards protective degree gross weight and product serial number Figure 4 Example of packaging label 2 3 2 Product label The product label includes relevant information on the technical properties of the product including model name Product Number Code ...

Page 12: ...00 1500 1 Single phase grid tied solar inverter AS IR01 2000 2000 1 Single phase grid tied solar inverter AS IR01 3000 3000 1 Single phase grid tied solar inverter AS IR01 4000 4000 1 Single phase grid tied solar inverter AS IR01 4600 4600 1 Single phase grid tied solar inverter AS IR01 3000 2 3000 2 Single phase grid tied solar inverter AS IR01 4000 2 4000 2 Single phase grid tied solar inverter ...

Page 13: ...100 410 120 450 120 550 120 550 120 550 120 550 120 550 120 550 120 550 MPPT stri ngs per MPPT 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 2 2 1 2 1 2 1 2 1 Max DC power W 900 1200 1700 2200 3300 4800 5520 6000 3600 4800 5520 6000 Max input current A 8x1 9x1 10x1 12 1 15 1 16 1 18 1 20 1 8 2 10 2 11 2 12 2 DC switch Integrated Integrated Integrated AC side Max Continuou s output power W 750 1000 1500 2000 3000 ...

Page 14: ...Condensation Overvoltage category II DC side III AC side Displaying LED standard LCD optional backlit display Systerm language English German Dutch Communi cation RS485 standard handheld keypad WiFi optional DC terminal SUNCLIX water proof terminal Installation mode Wall installation Protection Input overvoltage protection input overcurrent protection DC isolation monitoring DC monitoring groundin...

Page 15: ...ure 6 Product Height H Width W and Depth D Model H mm W mm D mm Net weight kg AS IR01 750 AS IR01 1000 AS IR01 1500 AS IR01 2000 AS IR01 3000 280 300 138 9 5 AS IR01 4000 AS IR01 4600 AS IR01 5000 405 360 150 16 AS IR01 3000 2 AS IR01 4000 2 AS IR01 4600 2 AS IR01 5000 2 460 360 150 18 Table 5 Dimensions and weight of the products in AS IR01 and AS IR01 2 series 3 Installation The following sectio...

Page 16: ...ote that the delivery list of single phase inverter differs from the one of three phase inverter Following is the detailed packing list of single phase inverters Figure 7 Packing list of single phase inverter Detailed packing list of single phase inverters of AS IR01 and AS IR01 2 series Item Quantity Product AS IR01 750 AS IR01 1000 AS IR01 1500 AS IR01 2000 AS IR01 3000 AS IR01 4000 AS IR01 4600...

Page 17: ...t or wall 3 Hammer Hammer on the expansion bolts 4 Monkey wrench Fix the installation bracket 5 Allen driver Fasten the screws remove and install AC wiring box 6 Straight screwdriver For AC wiring 7 Megger Measuring insulation performance and impedance 8 Multimeter Check the circuit and AC and DC voltage 9 Electric iron Weld communications cable Table 7 Required installation tools 3 2 2 Installati...

Page 18: ... installation surface should be perpendicular to the horizontal line Please refer to Figure 9 Figure 8 Installation space Ensure there is sufficient space clearance for heat releasing Generally the below listed clearance requirements should be met Position Minimum clearance Lateral 200mm Top 450mm Bottom 450mm Table 8 Minimum clearance Figure 9 Installation position Do not remove any inverter part...

Page 19: ...e installation and operation In order to protect the PCE user and installer external DC and AC circuit breaker shall be equipped at the end use application The wiring shall follow local electric codes Choose proper cable for power input and output lines Input and output cables shall be solar cables suitable for outdoor use Breaker specifications Model DC input AC output Recommended DC breakers opt...

Page 20: ...position of 90 to the horizontal line as shown in figure 9 3 3 1 Installation of single phase inverters 3 Ø8 A Figure 10 Installation bracket of AS IR01 750 W to 3000 W inverters 4 Ø8 A B Figure 11 Installation bracket of AS IR01 4000 W to 5000 W inverters and AS IR01 2 inverter series Size of installation brackets Model Installation hole A mm AS IR01 750 AS IR01 1000 AS IR01 1500 AS IR01 2000 AS ...

Page 21: ...nd it on the installation bracket through M8 hex socket cap screws 4 Finally fasten the M5 screws connecting the inverter with the bracket For firm installation the operators cannot release the device until the inverter is installed on the bracket firmly Figure 11 Installation bracket of 4000 W to 5000 W inverters 3 4 Electrical installation This section illustrates the detailed electrical install...

Page 22: ...1 2 2 2 2 3 3 4 4 5 Figure 13 Connection between DC connector and solar modules The below steps should be followed to connect the solar modules 1 Lighting short circuit and other protection measures meeting the local electrical safety laws and regu lations are needed before proceeding to AC connection Only cables qualified according to the local electrical safety laws and regulations are allowed t...

Page 23: ...e phase inverters OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE L PE N L N PE Figure 14 AC connection of single phase inverter Connection steps of single phase inverters 1 Before connecting the single phase AC grid cable to the inverter take lightning and short circuit protection measures in accordance with the local electrical safety codes 2 As shown in Figure 14 connect and fasten L N and PE condu...

Page 24: ... requirement mentioned in section 2 4 6 Ensure that all electrical safety indications are clearly identifiable at the installation site Before operation always check if the solar plant or the inverter need any installation repairing refitting or maintenance 4 2 Grid tied operation The following section describes the detailed operation of the inverter covering the inspection before operation grid t...

Page 25: ...aintenance The inverter can generate power and it starts and stops automatically In order to optimize the service life of the inverter the instructions provided in this manual needs to be followed as well as the below maintenance and inspection routine 4 4 1 Regular maintenance Maintenance contents Maintenance methods Maintenance cycle Store the operation data Use the provided real time monitoring...

Page 26: ...hat the off on functionality is working correctly At the same time make sure that the monitoring software can regularly communicate with the inverter Check the warning label on around the inverter and replace it if necessary Every six months Table 14 Maintenance actions 4 4 2 Maintenance guide Here below the inverter cleaning procedure is briefly described 1 Disconnect the input and output switche...

Page 27: ...state LED indicators Description Stand by All indicators are off No power on Self inspection Green indicator blinks in every 0 25s others off Power on and ready for self inspection Power generation Green indicator is on others off The inverter is running and grid tied power is generated Green and yellow indicator are on others are off 1 Grid tied power generation but clock fault A007 2 Grid tied p...

Page 28: ...rs are on Stop after the communication or panel command Please refer to chapter 5 and 7 for detailed fault information and troubleshooting Table 15 Inverter states 5 2 Operation panel The following drawings and instructions only apply if you have optionally ordered AS IR01 and AS IR01 2 with LCD display Only in models with optional LCD display there are 4 buttons on the panel 1 ESC exit and return...

Page 29: ...ressing any button When the LCD screen is active press ENT to enter the main interface All parameters can be viewed and set on the interface The LCD screen features a main interface and menu interfaces The main interface is the default one when the inverter is turned on the menu interfaces are used to set parameters and for other manual operation such as viewing the monitoring parameters history r...

Page 30: ...ning state up to 8 fault codes can be displaying on the screen 5 4 Functions operation Most of the parameters can be viewed and set through the LCD screen and operation panel M a i n M e n u M o n i t Pa r a m H i s t o r y St a t i s t i c s Se t u p Sy s t e m I n f o Fa u l t I n f o Figure 17 Main interface 5 4 1 Monitoring parameters Press and in the main interface to select Monitoring Parame...

Page 31: ...a t i s t ic a l M e n u L i f e t im e Pa r t ia l To d a y L a s t 7 d a y s L a s t M o n t h L a s t 3 0d a y s Figure 20 Statistic information The below information can be viewed from the Statistics menu Statistics menu Content Detailed Lifetime Total operation time total power produced total power saved total CO2 reduction in lifetime Day statistics Total power produced total power saved pea...

Page 32: ...ter editing the three digits press ENT to save and press ESC to exit User password Access the interface and edit the data through or Then press ENT again to edit the next digits After editing the four digits press ENT to save and press ESC to exit The default password is 0000 the user can enter the setting interface without password If the password has already been set the user can only access the...

Page 33: ...hen press ENT again to save the edition and press ESC to exit Setup mode The DC input mode includes independent and parallel independent mode is the independent MPPT of Track A and Track B parallel mode is the parallel MPPT of Track A and Track B The default mode is independent The input mode setting is invisible if the inverter is in power generation mode It is only available when the DC power is...

Page 34: ...mtPower this function is only valid when the P Lmt Mode is manual the percentage is that of the rated power and the setting range is from 10 to 100 p Factor includes normal model default value 1 current advanced mode and current hysteresis mode and the setting rage is 0 9 0 99 three phase inverters only have function nr Personal This function is only valid for single phase inverters Accessing the ...

Page 35: ...VERTER V 1 18 EN 34 Setting item LCD display Instruction Run Param Accessing the Run Param interface requires a password The default password is 2678 Set ACUV Volt ACUV time etc under the related submenus press and to modify and press ENT to confirm ...

Page 36: ...Thailand standards and there is only one protection under other grid tied standard Set ACUV Volt ACUV time etc under the related submenus press and to modify and press ENT to confirm Generally it is only necessary to set ACUV and ACUF value for ACUV and ACUF protection It is necessary to set ACOF1 and ACOF2 together for ACOF protection Table 18 Parameter settings ...

Page 37: ...em version 5 4 6 Faults Press and in the main interface to review the fault history and then press ENT to view the sub menu shown in figure 24 Fa u l t 1 A0 0 5 G r i d u n d e r f r e q 2 A0 0 1 I n p u t u n d e r Vo l t 3 1 Figure 24 Fault information There are maximal 8 fault information logs in the record shown in figure 24 if no faults are present the system will display the message No Fault...

Page 38: ...peration record will be saved Press ENT to confirm restarting the inverter will begin to self inspect or press ESC to return Record clear Press ENT to confirm clearing all records or press ESC to return Record clear clears all setting parameters through the panel restores the factory settings and saves all history operation records Restore to factory Restore to factory clears all setting parameter...

Page 39: ...lay is working and the AC switch is off it is possible to modify the inverter DC input mode via the LCD screen and keypad 5 5 Functions operation In AS IR01 or AS IR01 2 with optional LCD display after powering up the inverter by DC input for the first time or after restoring factory settings the LCD screen will show the following message S O L AR I N VER T E R I n i t i a l i n g W a i t i n g Fi...

Page 40: ...s Keypad PWD C a s h p r i c e D a t e Ti m e L a n g u a g e C o u n t r y Co u n t r y Ch in a Germany UK Au s t r a lia G r e e c e D e n m a r k H o lla n d Figure 29 Location change To look up which location has been selected in the settings follow the below indications LCD Screen MENU Main Menu System Info System Information Cert Area Certificate Area V pv 1 0 00 0V I pv1 0 00 0A V pv 2 0 00...

Page 41: ...s etc The standard communication mode of AEG AS IR01 and AS IR01 2 series of grid tied solar inverters is RS485 The RS485 port can communicate with computers and mobile devices The monitoring system is sketched in figure 31 Figure 31 Inverter monitoring system 6 1 Standard communication Pins on inverter RS485 EXT 3 2 1 4 3 2 1 4 1 5V 485 485 GND 2 3 4 Figure 32 left RS485 pin on inverter right Com...

Page 42: ...i Stick is a device enabling the transmission of relevant performance data from your AEG inverter to the monitoring software AEG InverterControl App and AEG InverterControl Monitoring Webportal It allows users to configure inverter parameters and control and monitor the inverter locally and remotely The WiFi Stick fits the RS485 port of the AEG inverters WiFi is the standard communication mode for...

Page 43: ...perature 20 70 C 9 Working humidity 10 90 RH no condensation 10 Storage temperature 40 80 C 11 Storage humidity 5 90 RH no condensation 12 Other frequency 20MHz 40MHz and automatic Table 23 AEG WiFi Stick features The AEG WiFi Stick is released from factory in AP mode It can be connected with the 485 communication interface of inverters and can be operated over computer or mobile software 6 3 2 Re...

Page 44: ... and for Apple iOS devices are available on Google Play and iTunes Store respectively For instructions on the use of the app for Remote monitoring RECOMMENDED OPTION please refer to the AEG WiFi 200 Remote Monitoring Quick Setup Guide you can find it under www aeg industrialsolar de Service Section AEG Grid Tied Solar Inverter AEG WiFi200 Remote Monitoring Quick Setup Guide For the use of the app ...

Page 45: ...ual shutdown Stop by the operation panel or upper PC A011 Grid Loss The public grid disconnects Check if inverter AC connection is well E E001 Input OV Input overvoltage DC input overvoltage E003 Bus OV Bus overvoltage Internal bus voltage E004 Boost Fail Voltage boost fault Voltage boost fault of the inverter E005 Grid OC AC overcurrent Internal AC overcurrent E006 OTP Overtemperature Internal ov...

Page 46: ...rcurrent E019 Incnst Data consistency fault Inconsistent grid voltage frequency leakage current or AC DC injection E020 PowerReversed DC power reversed DC power reversed If any problem occurs please contact your supplier and provide the following information Inverter model Inverter serial number System version version 1 version 2 MCU software version Fault code Fault description 8 Contact Solar So...

Page 47: ...e Zip Code Email Website Modules used Modules per string Number of strings System commission date Fault inverter information Model No Serial No Date of Delivery Error Code Error tips Version1 Version2 MCU Version Fault Messages Signature Please mail or email a copy of this warranty registration card to Address Solar Solutions GmbH Schneckenhofstrasse 19 60596 Frankfurt am main Website www aeg indu...