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9

AEG STANDARD MODULE INSTALLATION MANUAL

GD202104 V1-21

EN

The modules are fitted with two pre-assembled 
sunlight resistant, isolated cable leads, which end with 
PV fast connectors for the electrical connection of 
the system (positive [+] and negative [-] terminals). 
Connectors are Multi-Contact (MC4) or Multi-Contact 
compatible (MC4-compatible). Cables and connectors 
must not be removed or cut off.

Refer to the electrical parameters reported on 
the label of the module when selecting the size 
of the cables connecting the module strings to 

the solar inverter. For electrical design considerations, 
when determining component voltage ratings, 
conductor current ratings, fuse sizes and the rest of 
electrical hardware connected to the module strings, 
the values provided on the module label or on the 
related datasheet should be multiplied by a factor of 
1.25 for Short Circuit Current (Isc) and Open Circuit 
Voltage (Voc). 

Please consult rated local wiring regulations to 
determine system wire size, type, and temperature 
rating of conductors to be connected to module 
connectors. 

The maximum system voltage is 1000 volts or 1500 
volts depending on the product type. Please check the 
product label and datasheet accordingly.

The maximum number of series connected modules 
depends on system design, the type of inverter used 
and environmental conditions. Always ensure that the 
modules are assembled with the appropriate string fuse 
for circuit protection based on the maximum series fuse 
rating of the module and local electrical installation 
codes.

There is no specific limitation on the number of 
modules that can be connected in parallel; the number 
of modules is determined by system design parameters 
such as current or power output.

To prevent the cables and the connectors from 
overheating, the cross section of the cables and 
the capacity of the connectors must be selected to 
suit the maximum system short circuit current. The 
recommended PV wire should have a cross section of 
minimum 4mm

2

.

3.3.3 Grounding

Please refer to the respective National Electrical 
Code requirements and standards for safety-related 
grounding of racking system and/or module frames. 
AEG PV Modules use an anodic oxidized aluminum 
frame; modules should hence be connected to the 
equipment grounding conductor to prevent electrical
shock.

The frame rails have pre-drilled holes marked 
with a grounding sign. The grounding holes 
should be used for grounding purposes only and 

not for module mounting.

Grounding methods:
Use stainless steel bolt and washer to bond the ground 
wire and aluminum frame through the grounding hole 
(see figure 7A and 7B). Please consider the below bolt 
types and tightening torques:

Series

Bolts/Nuts

Torque

AS-Mxxx2 

M8

3-7 N

m

AS-Mxxx3

M5

2.1±0.2 N•m

AS-Mxxx7-S

M4

4 N•m

AS-Mxxx8 / AS-Pxxx8  M4

8.5-12.5 N

m

AS-Mxxx9 / AS-Pxxx9 M3

2.3 N

m

It is recommended to use a 4-14 mm

2

 (AWG 6-12) 

exposed copper wire as ground wire.

Fig. 7A Grounding method with bolt and washer

 Fig. 7B Grounding Clip

Grounding clip

Earth wire

Frame

Laminate

Nut

Spring washer
Star washer
Grounding hole

Ground wire

Flat washer

Flat washer

Screw

Summary of Contents for AS-M 2 Series

Page 1: ...EG STANDARD MODULE INSTALLATION MANUAL GD202104 V1 21 VERSION AEG SOLAR MODULES INSTALLATION MANUAL GLASS BACKSHEET STANDARD MODULE SERIES AS MXXX2 AS MXXX3 AS MXXX7 S AS MXXX8 AS PXXX8 AS MXXX9 AS PXXX9 ...

Page 2: ...rtant information for product care maintenance and disposal 1 PRELIMINARY REMARKS 1 1 Icons This section describes relevant warning symbols recurring in the installation and operation manual of AEG solar modules Icons highlight relevant information for the physical and property safety of the user Compliance to the provided instructions is essential to prevent physical injury and product damage Bel...

Page 3: ...ltage Maximum Series Fuse 340 0 5 41 70 10 40 34 01 10 01 1000 20 W W V A V A V A AS M1202 H G1 340 Figure 1 label example Serial Number Each individual module is identified by a unique serial number univocally coupled with a barcode Serial number and barcode are permanently placed on the laminate under the front glass of the module and are visible from the module front Connector Connector Groundi...

Page 4: ...iring and support frames suitable for use in a solar electric installation Do not wear metallic rings watchbands ear nose or lip rings or other metallic devices while installing or troubleshooting photovoltaic systems in order to avoid electric shock Do not disconnect modules under load to avoid electrical arcs Contact with electrically active parts of the modules such as terminals can result in b...

Page 5: ...ut of the modules in a photovoltaic system keep suitable access space to allow easy maintenance and inspection works Provide adequate ventilation under the modules for cooling Always use structures and materials specifically developed and certified for photovoltaic module installation AEG PV modules must be installed and stored in the following conditions Operating temperature From 40 C to 85 C Ex...

Page 6: ...east 60 cm 24 inches For roof mounted systems always ensure the suitability of the roof construction before installing the modules on a roof In addition any point of roof penetration required to mount the modules must be properly sealed to prevent leaks Provide adequate ventilation under the modules in conformity to local regulations A minimum distance of 10 cm between the roof plane and the frame...

Page 7: ...ive pressure of 5400 Pa and negative pressure of 2400 Pa Please note the indications in the below pictures L module length module long side W module width module short side X Y clamp installation point arrows bolting clamping points Mounting with bolts Module series AS Mxxx2 AS Mxxx9 AS Pxxx9 Module series AS Mxxx2 AS Mxxx8 AS Pxxx8 AS Mxxx9 AS Pxxx9 Load positive 2400Pa negative 2400 Pa Load posi...

Page 8: ...scheme 3 3 Electrical Installation and Grounding 3 3 1 General remarks Modules electrically connected together in a series parallel configuration generate DC electrical energy which can be converted to AC by mean of a solar inverter When modules are connected in series the total voltage is equal to the sum of individual voltages For applications requiring high currents photovoltaic modules can be ...

Page 9: ... maximum series fuse rating of the module and local electrical installation codes There is no specific limitation on the number of modules that can be connected in parallel the number of modules is determined by system design parameters such as current or power output To prevent the cables and the connectors from overheating the cross section of the cables and the capacity of the connectors must b...

Page 10: ... electrical shock hazard Dirt and dust can accumulate on the glass surface of the PV module over time particularly in installations with low inclination This can cause a general decrease of power output and also sedimentation on the lower edge of the modules due to dirt accumulation We recommend a periodic cleaning of PV modules to ensure maximum power output especially in regions with high quanti...

Page 11: ...nnected with such installation operation use or maintenance No responsibility is assumed by Solar Solutions GmbH for any infringement of patents or other rights of third parties which may result from use of the PV product No license is granted by implication or otherwise under any patent or patent rights 6 CONTACT Solar Solutions GmbH Brückenstrasse 94 60594 Frankfurt am Main Germany www aeg indus...

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