AEG Compumaster 1000, Operating Manual

Page 1: ...AEG POWER SUPPLY SYSTEMS Unterbrechungsfreie Stromversorgung Uninterruptible Power Supply CompuMaster 300 600 1000 Betriebsanleitung Operating Manual ...

Page 2: ...is unit is obliged to provide this manual to all persons handling the CompuMaster e g transport commissioning maintaining or other activity Validity These operating instructions comply with the current technical specifications of the CompuMaster at the moment of issue The contents do not constitute a subject of contract but serve information purposes only AEG reserves the right to make modificatio...

Page 3: ...warranty time will not be pro longed by repairs Claims in connection with supplied goods must be submitted within one week of receipt along with the packing slip Subsequent clai ms cannot be considered AEG will rescind all obligations such as warranty agreements service contracts etc entered into by AEG or its representatives without notice in the event of maintenance and repairs being carried out...

Page 4: ...r service department is at your disposal for any questions on the Hotline number given below Hotline 1p I AEG Stromversorgungs Systeme GmbH Emil Siepmann S traRe 3 2 D 59581 Warstein s 0 29 02 763 100 FAX 0 29 02 763 1203 Copyright No part of these operating instructions may be reproduced or transmitted by any mechanical or electronic means without the express prior written permission of AEG 0 Cop...

Page 5: ...ng and operation 45 4 1 4 2 4 3 4 4 4 5 4 6 4 6 1 4 6 2 4 6 3 4 6 4 4 7 Uncasing and testing 45 Site conditions 45 Principle sketch of connecting points and operation display elements 46 Initial start up 47 Operation 48 Danger signals 49 Normal operation 50 Battery operation 51 Overload conditions 52 Troubleshooting 54 Communication interface 57 UPS management and shutdown software CompuWatch 58 5...

Page 6: ...re occurs a static stitch over circuit to change AC power supply from mains to inverter as long as mains is not available and a filter circuit situated on the mains input cbzuger 1 1 iwerter battery i load Bloc diagram of a UPS The UPS has to be connected between mains distribution and the load via standard mains socket Under normal operating conditions i e the Compu Master is supplied by mains th...

Page 7: ...he mains The availability of the following three protecting functions is guaranteed Protection against mains blackout Due to the type of CompuMaster the UPS will provide automati cally output power up to 3OOVA 600VA oder IZOOVA for a time being sufficient to shut down and switch off the system accor dingly via shut down software The effective autarky time differs individually and depends in genera...

Page 8: ... and goods The following symbols are used in these operating in structions to point at possible danger or for any other reference CAUTION This symbol identifies all working and operational procedures requiring absolute compliance to avoid any danger to personnel ATTENTION This symbol identifies all working and operational procedures requiring absolute compliance to prevent danger of hurt to the pe...

Page 9: ...still running on it s internal power supply battery A Is Duly earthing of the unit is a must regarding the pro tection of the personnel It is only allowed to connect to and operate the Compu Master at AC voltage 230V of a mains distribution with protective earth by using a VDE tested or equivalent mains connection cable with protective earth contact enclosed Attention regarding burn personnel and ...

Page 10: ...put Please make safe that no liquids or foreign matter can enter the UPS Don t cover air inlet or outlet of the cabinet Please make safe that children or other people don t enter foreign matter into this cooling openings Don t use the UPS as power supply for household appliance e g hair drier i Don t erect the unit near heaters avoid direkt solar radiation The mains wall plug should be situated ne...

Page 11: ... the knowledge about those activities as well as the re quired preventive actions Keep away non authorized people from batteries Replacement of batteries is only allowed by using VRLA types of the built in design with the following technical data I 2V 7 OAh Danger of explosion Don t throw batteries into fire Don t open batteries and avoid damage as outcoming electrolyte is toxic and harmful for sk...

Page 12: ...set to the off position In the case that the mains distribution will be disconnected each evening the CompuMaster should be switched off too to avoid discharging of the battery because the in verter will start automatically after mains break down To protect the battery aginst damage you never should close the mains switch with disconnected UPS from the mains The battery will not be charged when th...

Page 13: ...15 _ 5 CompuMaster CompuMaster 300 600 CompuMaster 1000 according to IEC 320 cable connector with earthing contact Spike voltage clamping circuit L C Filter aginst EMI 230 V AC 50 Hz 300 VA cos cp 0 67 ind 200 W CompuMaster 300 600 VA cos p 0 67 ind 400 W CompuMaster 600 1200 VA cos cp 0 67 ind 800 W CompuMaster 1000 approx sinewave female plug socket according to IEC 320 HO cut off at battery ope...

Page 14: ...e regulated lead acid 1 12V bloc 7 0Ah 300 600VA 2 12V blocs 7 0Ah 1 ZOOVA 90 98 if mains available 4 7 kg CompuMaster 300 4 9 kg CompuMaster 600 9 3 kg CompuMaster 1000 1OOmm x 175mm x 185mm CompuMaster 300 600 lOOmmx175mmx36Omm CompuMaster 1000 Air cooling 5 C to 4O C 10 C to 4O C class F act to DIN 40040 max altitude at nominal load up to IOOOm above sea level Enclosure IP21 act to DIN 40050 Ca...

Page 15: ...he packing slip 0 Claims caused by shipping must be generally submitted to the carrying agent 4 2 Site conditions The CompuMaster is specified for erection and operation in a proper and safe environment Please carefully look at sufficient cooling and suitable environmental conditions The CompuMaster is cooled by air For that reason co vering of any air inlet and outlet should be avoided The UPS sh...

Page 16: ...to IEC 320 13 Input fuse with integrated spare fuse 14 Communication interface D Sub9 female see chapter 4 7 15 Phillips screws removable cover for battery change AEG UPS type identifier compuma ster apparent power of UPS in VA ON OFF switch of UPS mains switch 8 Signalisation 4 LED NORMAL 5 LED JTONOMY 6 LED OVERLOAD 7 LED BATT LOW 8 LED FAULT 1 see chapter 4 6 page 49ff Outer case with lock seam...

Page 17: ...le only The load e g PC should still be switched off 4 Set the mains switch of UPS to the ON position 5 The UPS will start with a self test changing automati cally to normal operation afterwards In the case that the UPS will be remaining in testing mode please fol low the instructions in chapter 4 6 Danger signals page 49ff 0 If you can t find any solution concerning the problem occured please swi...

Page 18: ...r will float the battery and the inverter will be set to the stand by mode by the monitoring In case of mains blackout as well as with de creasing mains voltage to 85 or increasing mains volta ge to 110 the inverter w ill be set to the stand alone mo de supplying the load with AC voltage In case of battery undervoltage a danger signal of the UPS will sound for approx 1 to 3 minutes Afterwards the ...

Page 19: ...eration AUTONOMY Overload OVERLOAD Battery undervoltage BATT LOW UPS or mains fault FAULT acoustic signal via integrated signal buzzer Explanations to the following used Dictographs oc 0 33 LED permanently illuminated LED blinking LED off Integrated signal buzzer ...

Page 20: ...ly charged to be sure that the stored energy will be sufficient for the next mains failure The charging time will be in minimum 48 hours 0 will be blinking 0 no sounding No action required but mains voltage might be in During normal operation mains undervoltage LED NORMAL will be illuminated In addition to that LED AUTONOMY an insufficient state e g out of tolerance or exceeding value of distortio...

Page 21: ...sh all your jobs accordingly and switch off the PC prior to the automa tically following action i e disconnecting of battery and switch off the UPS by the mains switch Battery undervoltage The UPS will be switched off within 1 to 3 minutes auto matically Please finish all your jobs accordingly and switch off the PC prior to the automatically following action i e disconnecting of battery and switch...

Page 22: ...The signal buzzer will sound with an interruption time of approx 2 seconds The connected loads still will be supplied It is recommended to finish this abnormal condition asap to avoid overstressing of the battery when a mains failure occurs afterwards In such a case the load supply won t be guaranteed furthermore The load must be reduced till the operating condition NORMAL is signalled again Pleas...

Page 23: ...Bi BiBi Battery operation overload T h e o u t p u t w i l l b e Step 1 switched off immediately C h e c k t h e l o a d Step 2 connected Depending on the type of CompuMaster the value shouldn t exceed 300VA 2OOW 600VA 4OOW 1200VA 800W Connect the unit according to chapter 4 4 page 47 Step 3 Jnitial start up Following a suitable practiced initial start up normally it shouldn t be possible getting ...

Page 24: ...sounding BiBi BiBi BiBi 0 0 El 0 0 03 1 sounding BiBiBiBi BiBiBiB iBiBiBiBi 0 0 Ia H0 0 63 s o u n d i n g BiBiBiBiBiBiBiBiBiBiBiBi Inverter fault Finish all your jobs switch off the UPS and unplug the mains connector from the wall plug Please contact your dealer Charger fault Finish all your jobs switch off the UPS and unplug the mains connector from the wall plug Please contact your dealer Batte...

Page 25: ...e manufacturer with respect to suitable battery protection Switching on without mains available Switch off the UPS and check mains voltage fre quency and mains fuse If 0 aI8 9 sounding the input voltage is within 0 BiBiBiBiBiBiBiBiBiBiiBi the allowed range please finish all your jobs switch off the UPS and unplug the mains connector from the wall plug Please contact your dealer The mains switch mu...

Page 26: ... mistake despite a long lasting mains failure or because of the self discharge nature of the battery during a longer storage period unlogical signalling states eventually may occur This can be normally eliminated without problems and has no influence on the reliability of the UPS later on If the LED BATT LOW is blinking after switching on the UPS the unit should stay at this state for approx 3 hou...

Page 27: ...terface by using transistor technologie For explanation of pin configuration see the following table pin 1 2 3 4 5 6 7 8 9 L function unused output unused common 1 output input common 2 unused unused mode mains fault pins 2 4 closed common for pins 2 and 5 battery undervoltage pins 5 4 closed UPS off 5V DC common for pin 6 Operational voltage max 15V DC 5OmA inductionfree This signal is needed at ...

Page 28: ... software CompuWatch autom UPS monitoring User Info power restored chec emergency Shut down with UPS battery low signal logging funktions b w representation of user s menue The optional software will be available like a disk CD ROM or tape for different types of Operating Systems e g Windows 3 x Windows 95 Windows NT OS Z Novell Netware IBM AIX HP UX Sun Solaris The software will be delivered with...

Page 29: ...city batteries should be recharged each 6 months when stored at 20 C For a storage temperature of 0 C the equivalent value would be 24 months Prior to a longer storage period the CompuMaster should be connected in normal operation without any load to the mains for 48 hours to make sure a fully charged battery 5 2 Dismounting Dismounting of the CompuMaster is to be made vice versa to the sequence d...