AEG PROTEC C. 1000 R(S), Operating Instructions Manual

Page 1: ...OPERATING INSTRUCTIONS UPS PROTECT C R PROTECT C 1000 R S PROTECT C 2000 R S PROTECT C 3000 R S PROTECT C 6000 R ...

Page 2: ...e PROTECT C R from AEG Power Solutions Safety information and operating instructions are included in this manual To ensure correct use of the UPS please read this manual thoroughly before operating it Save this manual properly 2 ...

Page 3: ...re a composite part of the PROTECT C R The owner of this unit is obliged to communicate the full content of these operating instructions to all personnel transporting or starting the PROTECT C R or performing maintenance or any other work on the unit Validity These operating instructions comply with the current technical specifications of the PROTECT C R at the time of delivery The contents do not...

Page 4: ... operation can be performed without any internal manipulation of the unit Maintenance and repair work may only be performed by trained and qualified personnel Illustrations are provided to clarify and facilitate certain steps If danger to personnel and the unit cannot be ruled out in the case of certain work it is highlighted accordingly by pictograms explained in chapter 3 Hotline If you still ha...

Page 5: ... Display Elements 24 4 3 1 Front view 24 4 3 2 Rear view 24 4 3 3 Display 26 5 Commissioning 27 5 1 Mechanical Set Up 27 5 1 1 Set Up in a 19 Rack 27 5 2 External Battery Expansions 28 5 2 1 Electrical Start Up 29 5 3 Operating Statuses 32 5 3 1 Normal Operation 32 5 3 2 Battery Operation Autonomy Operation 33 5 3 3 Bypass Operation 34 5 3 4 Unit Overload 35 5 4 Interfaces and communication 36 5 4...

Page 6: ... Messages 40 7 Maintenance 42 7 1 Charging the Battery 42 7 2 Maintenance Fehler Textmarke nicht definiert 42 7 2 1 Visual Check 43 7 2 2 Checking the Battery 43 7 2 3 Fan Checking 43 8 Storage Dismantling and Disposal 44 8 1 Storage 44 8 2 Dismantling 44 8 3 Disposal 44 9 Glossary 45 9 1 Technical terms 45 6 ...

Page 7: ... logic power factor correction unit Separate battery charger with switch mode power supply technology Sealed maintenance free battery system 2kVA externally as energy storage medium with DC DC converter unit IGBT inverter for continuous supply of connected loads with sinusoidal AC voltage Automatic bypass as additional passive redundancy Microprocessor controlled control unit View of the PROTECT C...

Page 8: ...lation PWM in conjunction with an extremely quickly pulsating IGBT power semiconductors of the inverter guarantee that the voltage system on the protected busbar is of the highest quality and availability In the event of mains faults e g current failures the voltage continues to be supplied from the inverter to the load without any interruption From this point onwards the inverter draws its power ...

Page 9: ... pictograms are used in these operating instructions to identify dangers and important information Danger Identifies risk of fatal injury to the operator Attention Identifies risk of injury and risk of damage to the unit and parts of the unit i Information Useful and important hints for the operation of the UPS and its external battery modules special accessories 3 2 Safety Instructions for PROTEC...

Page 10: ... with national standards Danger Risk of burning The battery has powerful short circuit currents Incorrect connection or isolation faults can lead to melting of the plug connections sparking potential and severe burns The unit has a warning signal that sounds when the battery voltage of PROTECT C R is exhausted or when the UPS is not working in its normal mode see also chapter 6 1 Observe the follo...

Page 11: ... inverter e g if the load is intermittently operated in regenerative mode The mains connection should be near the unit and easily accessible to facilitate disconnecting the AC input or pulling out the plug During operation do not disconnect the mains connection cable from the UPS or from the socket outlet in the building shockproof socket otherwise the protective grounding of the UPS and all the l...

Page 12: ...s use tools with insulated handles i Do not switch loads on and off using the UPS main switch Do not use multiple outlet adapters with a central on off switch in order to avoid peak inrush currents Switch OFF the UPS using its main switch OFF if you do not intend to use it for some time PROTECT C R must be switched off every evening if the electricity supply in your company is switched off every n...

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Page 15: ...1000 R S C 3000 R S 160 Vac 300 Vac 5 Vac Bypass 80 Vac 264 Vac C 6000 R 176 Vac 276 Vac 3 Bypass 176 Vac 261 Nominal frequency 50 Hz 60 Hz automatic detection Frequency tolerance range 4 Hz Curr consumption full load PROTECT C 1000 R S 7 A PROTECT C 2000 R 10 A PROTECT C 2000 R S 12 A PROTECT C 3000 R S 16 A PROTECT C 6000 R 31 A Input power factor C 1000 R S C 3000 R S 0 96 C 6000 R 0 98 Connect...

Page 16: ...ge waveform Pure sine wave Harmonic distortion 4 THD linear load 7 THD non linear load Connection Non heating appliance connectors Current Crest Ratio 3 1 Overload behaviour in battery mode C 1000 R S C 3000 R S up to 105 5 continuous 105 5 150 5 for 25 s 150 5 for 200 ms C 6000 R up to 105 continuous 105 for 10 s Overload behaviour with existing mains C 1000 R S C 3000 R S up to 105 5 continuous ...

Page 17: ...required Autonomy time with external optional battery expansions only for PROTECT C models Autonomy time full load Coupled battery modules C 1000 R C 2000 R C 3000 R C 6000 R 1 37 min 10 min 5 min 8 min 2 75 min 30 min 17 min 25 min 3 50 min 30 min 45 min 4 75 min 48 min 60 min 5 90 min 60 min 70 min Rated direct voltage intermediate circuit PROTECT C 1000 R S 36 V PROTECT C 2000 R S 96 V PROTECT ...

Page 18: ...40 h Type Sealed maintenance free PROTECT C 1000 R 12 V 7 2 Ah x 3 PROTECT C 1000 R BP 12 V 7 2 Ah x 3 x 2 PROTECT C 2030 R BP 12 V 7 2 Ah x 8 PROTECT C 6000 R BP 12 V 7 2 Ah x 20 Comment for S versions UPS with increased battery charger for charging external battery systems no integrated battery Communication Ports RS232 SUB D 9 pin additional communication slot for expansion z B AS 400 SNMP Shut...

Page 19: ... PROTECT C 3000 R S 50 dB A PROTECT C 6000 R 55 dB A Type of cooling Forced cooling by variable speed fans Operating temperature range 0 C to 40 C Recommendation 15 C to 25 C due to battery system Storage temperature range 0 C to 40 C Relative humidity 95 non condensing Max site altitude up to 1000 m at full load If the UPS is installed or used in a place where the altitude is above than 1000m the...

Page 20: ...TECT C 2000 R 10 kg PROTECT C 2000 R S 11 kg PROTECT C 3000 R 11 kg PROTECT C 3000 R S 12 kg PROTECT C 2030 R BP 29 kg PROTECT C 6000 R 18 kg PROTECT C 6000 R BP 64 kg Dimensions W x H x D PROTECT C 1000 R S 482 6 mm x 88 mm x 450 mm PROTECT C 1000 R BP 482 6 mm x 88 mm x 450 mm PROTECT C 2000 R S 482 6 mm x 88 mm x 450 mm PROTECT C 3000 R S 482 6 mm x 88 mm x 450 mm PROTECT C 2030 R BP 482 6 mm x...

Page 21: ... EG guidelines for 73 23 EEC low voltage and for 89 336 EEC electromagnetic compatibility EMC when following the installation instructions in the manual For the 73 23 EEC low voltage guidelines Reference number EN 62040 1 1 2003 For 89 336 EMC guidelines Reference number EN 50091 2 1995 EN 61000 3 2 1995 EN 61000 3 3 1995 21 ...

Page 22: ...t company Don t turn on the unit and register the damage with the AEG representative or dealer immediately Check the delivery is complete PROTECT C R S with 1000 2000 3000 or 6000 VA Communication cable CD with CompuWatch shutdown software Operating instructions PROTECT C R S with 1000 2000 or 3000 VA include additionally Mains connection cable with shockproof plug 3 load connection cables 10 A De...

Page 23: ...rotected environment When installing the unit pay attention to such factors as sufficient ventilation and suitable ambient conditions PROTECT C R is air cooled Do not obstruct the air vents The UPS and in particular its external battery modules should preferably be operated at room temperature between 15 C and 25 C Install the units in a room that is dry relatively dust free and free of chemical v...

Page 24: ...4 3 Overview Connections Operating Display Elements 4 3 1 Front view PROTECT C R S with 1000 2000 3000 VA PROTECT C R with 6000 VA 4 3 2 Rear view PROTECT C 1000 R S PROTECT C 2000 R S 24 ...

Page 25: ...k Pos 11 4 Connection for external battery module 5 Data interface for telephone modem fax RJ11 or 10 100 MBit s network RJ45 6 Vent Attention At least 10 cm of free area are required behind the vent for free ventilation 7 Communication interface RS232 SUB D9 8 Communication slot for optional expansion cards SNMP AS 400 9 Outlet 16A only for PROTECT C 3000 R S 10 Circuit breaker for appliance conn...

Page 26: ...7 11 Bar graph LEDs 7 10 green 11 orange for UPS battery utilization respectively capacity remaining autonomy time 7 LED load 0 35 battery capacity 96 100 8 LED load 36 55 battery capacity 76 95 9 LED load 56 75 battery capacity 51 75 10 LED load 76 95 battery capacity 26 50 11 LED load 96 105 battery capacity 0 25 12 Red fault LED ALARM You will find detailed explanations of the displays on page ...

Page 27: ...fe of the batteries Do not expose the units to direct sunlight or operate them close to other heat sources such as radiators Protect the units against external effects in particular moisture and dust In this regard please also refer to the instructions in chapter 4 2 page 9 in these operating instructions If you transport the unit from a cold room into a warm one or if the room temperature suddenl...

Page 28: ... 2030 R BP PROTECT C 3000 R with PROTECT C 2030 R BP PROTECT C 6000 R with PROTECT C 6000 R BP PROTECT C R with 1 battery expansion Fig PROTECT C 2000 R and C 2030 R BP 1 Check the correct fit of the UPS and the battery unit compare the stated DC voltage on the label of the UPS and the battery unit Never connect different battery voltage levels with each other 2 Now connect both battery connectors...

Page 29: ...u push the plug quickly and firmly in the battery connectors To connect additional battery modules follow the procedure explained above 5 2 1 Electrical Start Up 1 Verify that UPS voltage of your country corresponds to your equipment voltage The default setting is set to 230 V Output voltage on the UPS system can be adjusted with the software CompuWatch in steps of 220 230 and 240 Vac Turn on the ...

Page 30: ...or UPS The output of PROTECT C 6000 R should supply additional separated circuits Make sure that circuit protection is set up selectively The cables for the connection between PROTECT C 6000 R and the sub distribution must have a diameter of 6 mm Please note the following information in the sub distribution Maximal allowed total load Maximal allowed load for each loads output 2 Activate the mains ...

Page 31: ...ease shut down the entire system if you cannot solve any problems which occur Press the OFF button for about 2 seconds Disconnect the UPS from the mains by pulling the mains connector Please contact our hotline s p 4 5 When all displays are lit as described switch on your loads one after the other Note the maximum permitted UPS load when doing this Keep in mind that especially loads like laser pri...

Page 32: ...ectifier LED UPS ON symbols which light up permanently This is often referred to as online mode It offers the greatest protection in particular when there are mains fluctuations and mains failures because the loads are supplied continuously with voltage with no interruptions in this operating mode The LED bargraph LED chain on the left hand side of the ON OFF button show during operation the actua...

Page 33: ...ion level age and condition of the battery and in particular on the load to be supplied the standby time can vary from a few minutes to several hours The LED bargraph LED chain on the left hand side of the ON OFF button show during operation the actual utilization of the UPS s page 38 ff The inverter is switched off if the battery voltage drops below a factory set minimum voltage value Never store...

Page 34: ...ve a direct effect on the load As a result the electronics continuously attempt to switch back to online normal operating status e g when the overload or overtemperature no longer applies The bypass is a link that switches extremely rapidly It is located between the load and the mains The associated synchronisation unit in the bypass ensures that the frequency and phase of the inverter voltage is ...

Page 35: ...tal loss of all UPS functions Also avoid short term unit overloads which may for example occur when connecting a laser printer or laser fax machine Do not connect any household appliances or machine tools to the UPS Never connect or switch on any additional loads to the UPS if there is a mains failure i e if the UPS is working in emergency power operation As a rule if there has never been an overl...

Page 36: ...UPS to your computer use the provided RS232 communication cable by attaching them to a free serial port of your pc RS232 interface The interface is connected via a 9 pole Sub D connector on the back of the unit pos 4 p 23 24 PINs 2 TxD 3 RxD 5 GND 5 4 3 Communication Slot If the cover on the rear of the UPS is removed pos 8 p 25 additional optionally available communication components can be insta...

Page 37: ...s that the availability of IT components and data security is guaranteed The CompuWatch shutdown software supports different operating systems Windows 98SE ME Windows NT 2000 XP Linux Novell Netware IBM AIX HP UX SUN Solaris Mac OS and others Refer to the manual on the CD for details about installing the software on the various operating systems Download of Updates www aegpartnernet com PRODUCTS S...

Page 38: ...ode 2 OFF push button OFF Press the OFF switch for about 2 seconds to switch off the UPS Deactivate acoustic alarm By pressing this switch for about 2 seconds during the alarm an acoustic alarm can be deactivated 3 LED UPS ON inverter The green LED lights up if the UPS system is supplying voltage provided by the mains power via the inverter 4 LED BATTERY battery The orange LED lights up when power...

Page 39: ...e shockproof socket 7 11 LED Bargraph for UPS battery utilization resp capacity remaining autonomy time These LEDs show the load of the UPS system if the mains power is available normal operation 11 orange LED 96 105 10 green LED 76 95 9 green LED 56 75 8 green LED 36 55 7 green LED 0 35 In the battery operation the LEDs indicate the capacity of the batteries 11 orange LED 0 25 10 green LED 26 50 ...

Page 40: ...INPUT flashes and LED Bat lights up Input power and or frequency are out of tolerance Check input power source Voltage frequency and inform house electrician if necessary LED AC INPUT and LED BYPASS light up even though the power supply is available No supply of connected loads Inverter not switched on Press On Switch ON for about 2 seconds LED UPS ON and LED BATTERY lights up and audible alarm so...

Page 41: ...arger or Batteries damaged Notify dealer LED ALARM lights up permanent warning tone UPS fault Notify dealer If you cannot solve the problem that has occurred stop the entire procedure switch off the UPS and disconnect the connector from the socket Please contact our hotline in this case see page 4 Please have the serial number of the unit as well as the purchase date to hand in this case The hotli...

Page 42: ...s is present irrespective of the operating mode The complete charging time of the battery after a length discharge period depends above all on the number of additional external battery units Charging time up to 90 of rated capacity Coupled battery modules C 1000 R C 2000 R C 3000 R C 6000 R Integr battery 5 h 1 24 h 5 h 5 h 5 h 2 40 h 14 h 14 h 14 h 3 24 h 24 h 24 h 4 32 h 32 h 32 h 5 40 h 40 h 40...

Page 43: ... at which visual checks should be performed are largely determined by the site conditions 7 2 2 Checking the Battery Progressive ageing of the battery system can be detected by regular capacity checks Every 6 months perform measurements to compare the achievable standby times e g by simulating a mains failure In this case the load should always have approximately the same capacity demand Please co...

Page 44: ...re should be recharged every six months to maintain their full capacity and service life i Connect PROTECT C R to the mains before putting it into storage in order to make sure that the battery is fully charged The charging time should at least match the time specified in chapter 7 1 8 2 Dismantling The system is dismantled in reverse order of the installation instructions 8 3 Disposal In the inte...

Page 45: ...sed for optical signalling PFC Power Factor Correction Circuit technology to minimize circuit backfeed important for non linear loads PWM Pulse Width Modulation Here Circuit technology for generating a sinusoidal voltage of the highest quality from an existing DC voltage SNMP Simple Network Management Protocol common protocol in networks to manage control appliances VFD Output Voltage and Frequenc...

Page 46: ...erial no Date of purchase Trading stamp Signature Specifications are subject to change without notice AEG Power Ssolutions GmbH Emil Siepmann Straße 32 59581 Warstein Belecke Germany Operating Instructions BAL 8000017715_02 EN 46 ...