AEG Protect 1. M, Operating Instructions Manual

Page 1: ...UPS OPERATING INSTRUCTIONS PROTECT 1 040 PROTECT 1 M ...

Page 2: ...S from AEG Power Solutions The following safety instructions are an important part of the operating instructions are will protect you against problems from operating errors and possible dangers Please read these instructions carefully prior to commissioning ...

Page 3: ...transporting or starting up PROTECT 1 M or performing maintenance or any other work on the unit Validity These operating instructions comply with the current technical specifications of PROTECT 1 M at the time of publication The contents do not constitute a subject matter of the contract but serve for information purposes only Warranty and liability We reserve the right to alter any specifications...

Page 4: ...d qualified personnel Illustrations are provided to clarify and facilitate certain steps If danger to personnel and the unit cannot be ruled out in the case of certain work it is highlighted accordingly by pictographs explained in the safety regulations of chapter 3 Hotline If you still have questions after having read these operating instructions please contact your dealer or our Hotline Tel 49 0...

Page 5: ...r PROTECT 1 M 15 3 5 CE certificate 18 4 Set up 18 4 1 Unpacking and Inspection 19 4 2 Transport to Installation Site 21 4 3 Set Up 22 5 External View 23 5 1 Front and Rear View of PROTECT 1 M chassis 23 5 2 Front Rear and 3D View PROTECT 1 040 module 24 5 3 Front and Rear View communication module 24 5 3 Front and Rear View communication module 25 5 4 Front View of LCD Panel 25 5 5 Display Panel ...

Page 6: ...quiries 38 8 1 4 Setup 39 8 2 Maintenance 41 8 3 Shutdown and UPS Management Software 42 9 Communication Interfaces 43 10 Troubleshooting and Fault Rectification 44 11 Reference Table for the Display and UPS Operating 45 11 1 Normal operation 45 11 2 Battery Operation 45 11 3 Bypass Operation 45 11 4 Warning Signal if Battery System Not Connected 46 11 5 Warning Signal for Phase Loss or Phase Sequ...

Page 7: ...liability and performance This standard product is designed as a highly intelligent module construction with a rack type design One module of the AEG USV PROTECT 1 040 corresponds to an UPS with full functions Depending on the requirements for output power and serviceability the user can increase or reduce the number of modules in the AEG UPS PROTECT 1 M to achieve an optimum price performance rat...

Page 8: ...peration of the UPS PROTECT 1 M protects your systems against numerous power supply problems such as mains failures voltage and frequency fluctuations under and overvoltage voltage distortions voltage harmonics etc PFC SBS Rectifier Inverter Battery charger Battery system external DC DC Booster Filter Mains filter Input Output DSP Control logic Fig Component diagram of an individual PROTECT 1 040 ...

Page 9: ... mains faults e g current failures the voltage continues to be supplied from the inverters to the load without any interruption From this point onwards the inverters draws their power from the battery instead of the rectifiers Since no switching operations are necessary there is no interruption in the supply to the load The greatest possible supply reliability of connected loads is attained by the...

Page 10: ...M system max 24 kVA cos ϕ 0 7 lag 16800 W PROTECT 1 040 module 4000 VA cos ϕ 0 7 lag 2800 W UPS input 3ph or 1ph N PE Rated connection voltage 400 V 230 Vac 3ph or 230 V 1ph Voltage range without 277 Vac 520 Vac 3 battery operation Rectifier 3ph 160 Vac 300 Vac 3 Rectifier 1ph no redundancy n 1 4 kVA n 2 8 kVA n 3 12 kVA n 4 16 kVA n 5 20 kVA 6 modules 5 modules 4 modules 3 modules 2 modules 1 mod...

Page 11: ...tware Nominal frequency 50 Hz 60 Hz 0 2 Hz dependent on mains frequency Type of voltage Sine distortion 3 THD linear load 6 THD non linear load Crest factor 3 1 Overload behaviour Up to 105 continuous with mains supply 105 130 for 30s 130 for 2s Following this automatic uninterrupted switchover to integrated bypass SBS Switch off after 1 min if overload continues to be present switch back if overl...

Page 12: ...D CompuWatch for all common operating systems e g Windows Linux Mac Unix FreeBSD Novell Sun General data Classification VFI SS 111 acc to IEC 62040 3 double conversion technology Total efficiency AC AC PROTECT 1 M system 88 PROTECT 1 040 module 89 Inherent noise 1m distance PROTECT 1 M system 62 dB A PROTECT 1 040 module 55 dB A Cooling type Forced air cooling through variable speed fans Operating...

Page 13: ...onfirms compliance with the EC outline directives for 73 23 EEC Low voltage and for 89 336 EEC Electromagnetic compatibility if the installation instructions described in the operating instructions are observed For 73 23 EEC low voltage directive reference number EN 62040 1 1 2003 For 89 336 EMC directive reference number EN 50091 2 1995 EN 61000 3 2 1995 EN 61000 3 3 1995 i Warning This is a clas...

Page 14: ...t instructions are emphasised by the words Caution Attention Note and indented text Caution This symbol identifies all working and operational procedures requiring absolute compliance to avoid any danger to persons Attention This symbol identifies all working and operational procedures requiring absolute compliance to prevent any damage irreparable or otherwise to the unit and its components i Not...

Page 15: ... responsible safety officer of the installation to perform the work required Qualified personnel is defined as personnel having completed training and gained experience in the respective field familiar with the pertinent standards rules and regulations and accident prevention regulations having received instruction on the mode of operation and operating conditions of the PROTECT 1 M capable of rec...

Page 16: ...attery voltage of PROTECT 1 M is exhausted or when the UPS is not working in its normal mode see also chapter 6 1 Signalling page 47ff and the following Observe the following safety instructions to ensure permanent operational safety of and safe work with the UPS and the battery modules special accessories Do not dismantle the UPS The UPS does not contain any parts that require regular maintenance...

Page 17: ... voltage has been disconnected the components within the UPS remain connected to the battery and can thus cause electric shocks It is therefore imperative to disconnect the battery circuit before carrying out any maintenance or repair work If it is necessary to replace the battery or carry out maintenance work this must be done by or under the supervision of a specialist familiar with batteries an...

Page 18: ...ctric shocks and high short circuit currents Therefore take the following safety precautions when working with batteries Take off watches rings and other metallic objects Only use tools with insulated handles 3 5 CE certificate ...

Page 19: ... transport company employee and report the damage to the AEG representative or dealer within eight days of delivery Check the delivery is complete PROTECT 1 M system cabinet 6 slot covers for the module racks Slot cover cap with integrated LC display Communication module RS232 communication cable Management software CompuWatch on CD Operating instructions Delivery of external factory fitted batter...

Page 20: ...3 Attention Do not use a lowlift truck or forklift truck to lift the system or battery cabinet off the pallet The original packaging provides effective protection against mechanical shocks and should be retained so the unit can be transported safely later on Please keep plastic packaging bags away from babies and children in order to safeguard against suffocation accidents Handle the components wi...

Page 21: ...ong enough to move the UPS to open the UPS if necessary without having to switch it off The UPS is protected against external atmospheric influences The humidity and the ambient temperature are within the limits The fire protection standards are observed The battery service life strongly depends on the ambient temperature Ambient temperatures between 15 C and 25 C are optimum Attention Only transp...

Page 22: ...nal battery units must be placed on the side of the UPS system To ensure the greatest possible mechanical stability do not place the external battery unit s above or below the UPS system Avoid extreme temperatures We recommend an ambient temperature of 15 C to 25 C in order to maximise the service life of the batteries Do not expose the units to direct sunlight or operate them close to other heat ...

Page 23: ...overs mounted LED indicators LC display Keys for UPS menu navigation System On Off Communication port Communication module Slot cover caps with intake air channelling UPS modules PROTECT 1 040 Communication slot RS485 RS232 RS485 RS485 Cover for mains input switch Cover with electronic interlocking for manual bypass switch Connection terminal cover ...

Page 24: ...3 Fans Handles with latching for easy removal or insertion of a PROTECT 1 040 UPS module Front view Rear view Fans RS232 Blade connect male Orientation markings for optimum displacement of the centre of gravity when holding a PROTECT 1 040 UPS module 3D view ...

Page 25: ...tor REARVIEW Handle LCD c om munic ation port FRONTVIEW SIDEVIEW 3D view Front view Handle Communication port for connecting the LC display Rear view Blade connect LCD Communication Line Slot cover cap Slot cover cap with integrated LC display for UPS modules LCD connection cable ...

Page 26: ...e yellow LED lights when the UPS is supplying the loads with mains voltage from public utility s mains 4 Fault If the UPS is not operating without faults the red LED lights continuously and a continuous alarm signal sounds alternatively the red LED flashes and an alarm signal sounds at the same time 5 Graphic LC display for functions such as UPS status display 6 Select confirm entry return 7 Scrol...

Page 27: ...minal DC voltage of 120 Vdc is required as the external battery for the PROTECT 1 M The battery capacity and the battery pack can be selected according to the user s requirements As an option appropriately preconfigurations with a wide range of capacity values can be purchased directly from AEG Power Solutions 4 Connection diagram The PROTECT 1 M has two input modes A single phase input and a thre...

Page 28: ... the same time Phase sequence error appears on the LC display Make sure the neutral conductor is connected correctly as well 5 Installation clearances A gap of at least 80 cm is required in front of the PROTECT 1 M and at least 30 cm behind the UPS for maintenance purposes No objects should be placed closer than 30 cm to the side of the UPS M o r e t h a r e 3 0 c m M o r e t h a r e 8 0 c m 80cm ...

Page 29: ...29 5 Connection cross sections and fuse protection ...

Page 30: ...eak switch for mains fusing please select miniature circuit breakers with D characteristic Route wires individually to guarantee reliable strain relief Preferably use special rubber insulated wire NSGAÖU or NSGAFÖU NYY or Radox 4GKW AX ...

Page 31: ...the baseplate 2 Push the communication module into the top left hand corner of the uppermost slot see illustration above 3 Push all PROTECT 1 040 UPS modules into the slots one after the other in order to complete installation of the modules see illustrations below Note You must install the modules one after the other Only once one module has been engaged completely in the frame can the next one b...

Page 32: ...from bottom to top over each individual slot To ensure optimum cooling of the individual UPS modules continuous operation is only permitted with the slot cover caps in place 5 Install the LC display Connect the plug of the LC display ribbon cable to the communication port on the front of the communication module Fix it in place using the screws provided Then engage the display in the top rack on t...

Page 33: ...ules would each deliver 3 75 kVA The system indicated here therefore permits a maximum of two modules to fail although the probability of two modules failing simultaneously is considerably lower than that of one module failing Furthermore additional modules guarantee that the overall system has a higher overload capacity for instance You can increase capacity by adding to the number of modules in ...

Page 34: ...ly pushed into the shaft and has clipped in with a clearly audible click 4 Reinstall the cover plate 7 2 2 Basic procedure for removing a PROTECT 1 040 UPS module 1 Remove the slot cover cap from the rack from which the UPS module is going to be removed Use both hands to pull the handles on the sides Pull until you see the markings on the top of the UPS module you are pulling out the handle has a ...

Page 35: ...y casing Now switch the battery system ON using the fuse load break switch 4 Switch the input protection switch on the rear of the UPS to ON The fans start operating immediately 5 Now set the system start switch behind the slot cover cap of the LC display to ON and follow the instructions on the LC display Note The diagrams below show examples for the displays with a three phase connection for the...

Page 36: ...splayed cyclically in the bottom two lines 7 Press the key again for the following information Note Battery status is CHARGING DISCHARGE or BATT OPEN battery not connected LOAD 0 BATT 137 I P VOLT 232 232 231 O P VOLT 0 O P FREQ 0 0Hz STATUS NO OUTPUT OUTPUT PARAMETER RN SN TN VOLT 0V CURR 0A FREQ 0 0Hz INPUT PARAMETER RN SN TN VOLT 232 232 231 FREQ 50 0Hz RST INPUT POWER PARAMETER kW kVA TOTAL 0 ...

Page 37: ... 1 Switch off 2 Press the 3 Make selection Return key SELFTEST Æ UPS ON SETUP INQUIRE CONFIRM TURN UPS ON Æ NO CANCEL YES CONFIRM UPS IS TURNING ON PLEASE WAIT LOAD 0 BATT 136 I P VOLT 232 232 231 O P VOLT 230 O P FREQ 50 0Hz STATUS 3 PHASE I P Æ UPS OFF SELFTEST INQUIRE UPS OFF SELECTION ÆSWITCH TO BYPASS TURN OFF OUTPUT ...

Page 38: ...tion 2 Load supply directly off TURN OFF OUTPUT CONFIRM SWITCH TO BYPASS Æ NO CANCEL YES CONFIRM CONFIRM WARNING OUTPUT OFF Æ NO CANCEL YES CONFIRM 5 Select YES CONFIRM and press the Return key again TURNING OFF PLEASE WAIT UPS IS OFF PRESS ANY KEY UPS ON SETUP Æ INQUIRE INQUIRY Æ PHONE MAINTAIN PROCEDURE ALARM CONTROL ONLY FOR SERVICE ...

Page 39: ...ssword is 1234 and should be changed by the user and set the following parameters UPS in BYPASS mode 1 Setup menu 2 Press the key not in Start up menu 3 Enter the password 4 Select the press the Return key required setting RETAILER PHONE XXXXXXXXXXXX XXXXXXXXXXXX ÆUPS ON SETUP INQUIRE UPS ON Æ SETUP INQUIRE Æ USER KEY SETUP Æ SELFTEST TIME RE START REDUNDAN PASSWORD VOLTAGE PHONE FREQUEN ...

Page 40: ...connector to ON Then press the system switch located behind the LC display from OFF to ON The displayed menu is similar to that of mains current mode Now switch on the UPS The UPS switches off if you do not start any action within 15 seconds the LC display is switched off after about 10 minutes NO MODULE DETECTED Observe the safety precaution For personal safety reasons do not switch on the UPS wh...

Page 41: ...disconnector on causes mains voltage to be supplied to each module of the PROTECT 1 M Switching the output switch on allows output voltage to be delivered from the modules of the UPS to the loads The maintenance switch is used for UPS maintenance The UPS can only run in inverter operation if the manual service bypass switch is switched off and the cover has been fitted Note Make sure that the PROT...

Page 42: ...components as well as the data security The CompuWatch shutdown software supports different operating systems e g Windows 98SE ME Windows NT 2000 XP Windows Vista Linux SUSE Linux RedHat Novell Netware IBM AIX HP UX SUN Solaris Mac OS and others Example of a CompuWatch screen Refer to the manual on the CD for details about installing the software on the various operating systems Download of update...

Page 43: ...5 connection makes it possible to monitor and control all the functions of the UPS from a remote location 3 The optional AS400 connection is for AS400 users who want to control the UPS directly by using the UPS control function of the AS400 system 4 In addition the expansion slot is for the SNMP SNMP PRO card optional accessory which permits remote monitoring of the UPS via the Internet 5 If you h...

Page 44: ... connected Check whether the voltage of the battery system is correct and that the battery fuse switch disconnector is made Error fault LED lights up continuous warning signal UPS fault Battery system aged reached end of useful life Battery discharge time is 1 3 shorter compared to 1sttime Charging error Contact the Customer Service Center LC display dark orfaulty LCD displays that data cable is n...

Page 45: ...rance range 1 acoustic signal every 4s utility power is abnormal Battery voltage not in tolerance range 1 acoustic signal every 2s battery voltage is too low Check battery system poss Reduce load 11 3 Bypass Operation LED indications Warning signal LC displays Notes Operating status Operating problems Normal Normal Battery On Battery Bypass Fault Fault Fault Mainsin tolerance range bypass mode 1 a...

Page 46: ...very 4 s UPS is not connected to the battery Check battery system poss fuse fault 11 5 Warning Signal for Phase Loss or Phase Sequence Error LED indications Warning signal LC displays Notes Operating status Operating problems Normal Normal Battery On Battery Bypass Fault Fault Fault Phase loss Phase sequence error bypass 1 acoustic signal every 2 s utility failure and sequence error Nooutput volta...

Page 47: ...tput overload Reduce the load Overload in battery operation switch off Continuous warning signal Output overload Alarm code 46 Reduce the load Overload in bypass operation 1 acoustic signal every 2 s Output overload Reduce the load Note LED lights up LED flashes If you cannot solve the problem that has occurred stop the entire procedure switch off the UPS and disconnect the UPS from the mains Plea...

Page 48: ...or 28 Ah battery blocks Power 24 28 Ahx1 24 28 Ahx2 24 28 Ahx3 24 28 Ahx4 24 28 Ahx5 24 28 Ahx6 4 kVA 8 kVA 12 kVA 16 kVA 20 kVA 24 kVA Configuration table for battery cabinet systems equipped with 38 or 42 Ah battery blocks Power 38 42 Ahx1 38 42 Ahx2 38 42 Ahx3 38 42 Ahx4 38 42 Ahx5 38 42 Ahx6 4 kVA 8 kVA 12 kVA 16 kVA 20 kVA 24 kVA Configuration table for battery cabinet systems equipped with 6...

Page 49: ... The following tables show the achievable standby times according to the UPS expansion level and capacity utilisation as well as depending on the optional battery cabinet units that are connected ex works ...

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Page 51: ...as an LED used for optic signalling PFC Power Factor Correction Circuit technology for minimising system disturbances particularly important when connecting non linear loads PWM Pulse Width Modulation Here circuit technology for generating a sinusoidal voltage of the highest quality from an existing DC voltage SNMP Simple Network Management Protocol A protocol encountered frequently in networks fo...

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Page 56: ...tificate Type Unit number Date of purchase Dealer stamp signature Errors and changes excepted AEG Power Solutions GmbH Emil Siepmann Straße 32 59581 Warstein Belecke Germany Operating instructions BAL 8000015763_02 EN ...