AEG PROTECT C. 1000 (S), Operating Instructions Manual

Page 1: ...OPERATING INSTRUCTIONS UPS PROTECT C 1000 S PROTECT C 2000 S PROTECT C 3000 S PROTECT C ...

Page 2: ... AEG UPS PROTECT C from AEG Power Solutions Safety information and operating instructions are included in this manual To ensure correct use of the UPS please read this manual thoroughly before operating it Save this manual properly ...

Page 3: ... of the PROTECT C The owner of this unit is obliged to communicate the full content of these operating instructions to all personnel transporting or starting the PROTECT C or performing main tenance or any other work on the unit Validity These operating instructions comply with the current technical specifications of the PROTECT C at the time of delivery The contents do not constitute a subject ma...

Page 4: ...d operation can be performed without any internal manipulation of the unit Maintenance and repair work may only be performed by trained and qualified personnel Illustrations are provided to clarify and facilitate certain steps If danger to personnel and the unit cannot be ruled out in the case of certain work it is highlighted accordingly by pictograms explained in chapter 3 Hotline If you still h...

Page 5: ...ew Connections Operating Display Elements 21 4 3 1 Front View 21 4 3 2 Display 22 4 3 3 Rear view connections 23 5 Commissioning 25 5 1 Mechanical Set Up 25 5 2 External Battery Expansions 26 5 2 1 Electrical Start Up 27 5 3 Operating Statuses 29 5 3 1 Normal Operation 29 5 3 2 Battery Operation Autonomy Operation 30 5 3 3 Bypass Operation 31 5 3 4 Unit Overload 32 5 4 Interfaces and communication...

Page 6: ...tion 37 6 2 1 Error Messages 37 7 Maintenance 39 7 1 Charging the Battery 39 7 2 Maintenance 39 7 2 1 Visual Check 39 7 2 2 Checking the Battery 40 7 2 3 Fan Checking 40 8 Storage Dismantling and Disposal 41 8 1 Storage 41 8 2 Dismantling 41 8 3 Disposal 41 9 Glossary 42 9 1 Technical terms 42 ...

Page 7: ...th PFC logic power factor correction unit Separate battery charger with switch mode power supply technology Sealed zero maintenance battery system as energy storage medium with downstream DC DC converter unit IGBT inverter for continuous supply of connected loads with sinusoidal AC voltage Automatic bypass as additional passive redundancy Microprocessor controlled control unit View of the PROTECT ...

Page 8: ...se width modulation PWM in conjunction with an extremely quickly pulsating IGBT power semiconductors of the inverter guarantee that the voltage system on the protected busbar is of the highest quality and availability In the event of mains faults e g current failures the voltage continues to be supplied from the inverter to the load without any interruption From this point onwards the inverter dra...

Page 9: ...ing pictograms are used in these operating instructions to identify dangers and important information Danger Identifies risk of fatal injury to the operator Attention Identifies risk of injury and risk of damage to the unit and parts of the unit i Information Useful and important hints for the operation of the UPS and its external battery modules special accessories 3 2 Safety Instructions for PRO...

Page 10: ...nce with national standards Danger Risk of burning The battery has powerful short circuit currents Incorrect connection or isolation faults can lead to melting of the plug connections sparking potential and severe burns The unit has a warning signal that sounds when the battery voltage of PROTECT C is exhausted or when the UPS is not working in its normal mode see also chapter 6 1 Observe the foll...

Page 11: ...the inverter e g if the load is intermittently operated in regenerative mode The mains connection should be near the unit and easily accessible to facilitate disconnecting the AC input or pulling out the plug During operation do not disconnect the mains connection cable from the UPS or from the socket outlet in the building shockproof socket otherwise the protective grounding of the UPS and all th...

Page 12: ...Always use tools with insulated handles i Do not switch loads on and off using the UPS main switch Do not use multiple outlet adapters with a central on off switch in order to avoid peak inrush currents Switch OFF the UPS using its main switch OFF if you do not intend to use it for some time PROTECT C must be switched off every evening if the electricity supply in your company is switched off ever...

Page 13: ...13 3 3 CE Certificate ...

Page 14: ...tection Frequency tolerance range 4 Hz Current consumption at full load max PROTECT C 1000 S 7 A PROTECT C 2000 10 A PROTECT C 2000 S 12 A PROTECT C 3000 S 16 A Input power factor λ 0 96 Connection Non heating appliance connector Datalines RJ11 phone fax modem overvoltage protection RJ45 Ethernet 10 100MBit s UPS Output single phase Rated output voltage 220 230 240 Vac 2 configuration via software...

Page 15: ...s switches back when overload damps Load 90 Short circuit behaviour 3 x IN for 140 ms Battery Autonomy time full load with internal battery PROTECT C 1000 6 min PROTECT C 2000 10 min PROTECT C 3000 5 min Autonomy time with external optional battery expansions only for PROTECT C models Coupled Autonomy time full load battery modules C 1000 C 2000 C 3000 1 38 min 55 min 30 min 2 76 min 106 min 60 mi...

Page 16: ... maintenance free PROTECT C 1000 12 V 7 2 Ah x 3 PROTECT C 2000 12 V 7 2 Ah x 8 PROTECT C 3000 12 V 7 2 Ah x 8 PROTECT C 1000BP 12 V 7 2 Ah x 3 x 2 PROTECT C 2030BP 12 V 7 2 Ah x 8 x 2 S versions with increased battery charger for charging external battery systems no integrated battery Communication Ports RS232 SUB D 9 pin additional communication slot for expansion e g AS 400 USB SNMP Shutdown So...

Page 17: ...rating temperature range 0 C to 40 C Recommendation 15 C to 25 C due to battery system Storage temperature range 0 C to 40 C Relative humidity 95 non condensing Max site altitude up to 1000 m above sea level If the UPS is installed or used in a place where the altitude is above than 1000m the output power has to be reduced Outlets PROTECT C 1000 S 4 x IEC 320 10A PROTECT C 2000 S 6 x IEC 320 10A P...

Page 18: ...0 mm PROTECT C 3000 S 192 mm x 340 mm x 460 mm PROTECT C 2030 BP 192 mm x 340 mm x 460 mm Guidelines The PROTECT C complies with the product norm EN 50091 The CE symbol on the unit certifies the compliance to the EG guidelines for 73 23 EEC low voltage and for 89 336 EEC electromagnetic compatibility EMC when following the installation instructions in the manual For the 73 23 EEC low voltage guide...

Page 19: ...e unit and register the damage with the AEG representative or dealer immediately Check the delivery is complete PROTECT C S with 1000 2000 or 3000 VA Mains connection cable with shockproof plug Three load connection cables 10 A Communication cable CD with CompuWatch shutdown software Operating instructions Delivery of external battery modules includes External battery unit Special battery connecti...

Page 20: ...on to such factors as sufficient ventilation and suitable ambient conditions PROTECT C is air cooled Do not obstruct the air vents The UPS and in particular its external battery modules should preferably be operated at room temperature between 15 C and 25 C Install the units in a room that is dry relatively dust free and free of chemical vapours Make sure that no magnetic storage media are stored ...

Page 21: ...21 4 3 Overview Connections Operating Display Elements 4 3 1 Front view PROTECT C 1000 S PROTECT C 2000 S PROTECT C 3000 S PROTECT C 1000 BP PROTECT C 2030 BP ...

Page 22: ...aph LEDs 7 10 green 11 orange for UPS battery utilization respectively capacity remaining autonomy time 7 LED load 0 35 battery capacity 96 100 8 LED load 36 55 battery capacity 76 95 9 LED load 56 75 battery capacity 51 75 10 LED load 76 95 battery capacity 26 50 11 LED load 96 105 battery capacity 0 25 12 Red LED fault Fault You will find detailed explanations of the displays on page 35 1 2 3 4 ...

Page 23: ...23 4 3 3 Rear view connections PROTECT C 1000 S PROTECT C 2000 S PROTECT C 3000 S ...

Page 24: ...terface for telephone modem fax RJ11 or 10 100 MBit s network RJ45 6 Vent Attention At least 10 cm of free area are required behind the vent for free ventilation 7 Communication interface RS232 9 pin SUB D socket 8 Communication slot for optional expansion cards SNMP USB AS 400 9 Outlet 16A only for PROTECT C 3000 S 10 2 circuit breaker for a pair of non heating outlet appliance connectors only PR...

Page 25: ...re Set up external battery units special accessories to the side of the UPS system To ensure the greatest possible mechanical stability you should not set up the external battery unit s above or below the UPS system Avoid extreme temperatures We recommend an ambient temperature of 15 C to 25 C in order to maximise the service life of the batteries Do not expose the units to direct sunlight or oper...

Page 26: ...2000 with PROTECT C 2030 BP PROTECT C 3000 with PROTECT C 2030 BP PROTECT C with 1 battery expansion Fig PROTECT C 1000 and C 1000BP 1 Check the correct fit of the UPS and the battery unit the casings e g have to have the same dimension 2 Now connect both battery connectors using the supplied battery connection cable When connecting make sure that you push the plug quickly and firmly in the batter...

Page 27: ...oltage The default setting is set to 230 V Output voltage on the UPS system can be adjusted with the software CompuWatch in steps of 220 Vac 230 Vac and 240 Vac Turn on the PROTECT C to the mains 1 Now connect the input of the UPS to the mains connection cable provided and plug the mains connector into a suitable shockproof socket Avoid using extension cables and or adapters In particular in the c...

Page 28: ...supply is in order mains within the range an additionally the LED Line will go on If this LED is flashing the phase and neutral of the UPS are exchanged In this case turn the mains connector 180 0 in the shockproof socket i Please shut down the entire system if you cannot solve any problems which occur Press the OFF button for about 2 seconds Disconnect the UPS from the mains by pulling the mains ...

Page 29: ...and rectifier LED Inverter symbols which light up permanently This is often referred to as online mode It offers the greatest protection in particular when there are mains fluctuations and mains failures because the loads are supplied continuously with voltage with no interruptions in this operating mode The LED bar graph LED chain above the pictogram show during operation the actual utilization o...

Page 30: ...sing the Alarm off button With decreasing battery capacity the alarm is activated automatically Depending on the expansion level age and condition of the battery and in particular on the load to be supplied the standby time can vary from a few minutes to several hours Bypass Line Inverter Battery The LED bar graph LED chain above the pictogram show during operation the actual utilization of the UP...

Page 31: ... as passive redundancy It protects against total failure of the voltage supply on the protected busbar however in the operating status that is now attained mains faults would have a direct effect on the load As a result the electronics continuously attempt to switch back to online normal operating status e g when the overload or overtemperature no longer applies Bypass Line Inverter Battery The by...

Page 32: ... must be reduced without delay Non observance of the Unit overload condition may cause the total loss of all UPS functions Also avoid short term unit overloads which may for example occur when connecting a laser printer or laser fax machine Do not connect any household appliances or machine tools to the UPS Never connect or switch on any additional loads to the UPS if there is a mains failure i e ...

Page 33: ...se the provided RS232 communication cable by attaching them to a free serial port of your pc RS232 interface The interface is connected via a 9 pole Sub D connector on the back of the unit pos 4 p 23 24 PINs 2 TxD 3 RxD 5 GND 5 4 3 Communication Slot If the cover on the rear of the UPS is removed pos 8 p 23 24 additional optionally available communication components can be installed there AS 400 b...

Page 34: ...t the availability of IT components and data security is guaranteed The CompuWatch shutdown software supports different operating systems Windows 98SE ME Windows NT 2000 XP Windows Vista Linux Novell Netware IBM AIX HP UX SUN Solaris Mac OS X and others Refer to the manual on the CD for details about installing the software on the various operating systems Download of Updates www AEGpartnernet com...

Page 35: ...can be deactivated UPS Test To execute an UPS self test press this button for about 2 seconds in the normal operation mode 3 LED Bypass Bypass The orange coloured LED lights up when the UPS system is supplying voltage provided by the mains power via the bypass 4 LED Inverter Inverter The green coloured LED lights up if the UPS system is supplying voltage provided by the mains power via the inverte...

Page 36: ...ion resp capacity remaining autonomy time These LEDs show the load of the UPS system if the mains power is available normal operation 11 orange LED 96 105 10 green LED 76 95 9 green LED 56 75 8 green LED 36 55 7 green LED 0 35 In the battery operation the LEDs indicate the capacity of the batteries 11 orange LED 0 25 10 green LED 26 50 9 green LED 51 75 8 green LED 76 95 7 green LED 96 100 12 LED ...

Page 37: ... flashes and LED Battery lights up Input power and or frequency are out of tolerance Check input power source Voltage frequency and inform house electrician if necessary LED Line and LED Bypass light up even though the power supply is available No supply of connected loads Inverter not switched on Press On Switch ON for about 2 seconds LED Inverter and LED Battery lights up and audible signal soun...

Page 38: ...d Charger or Batteries damaged Notify dealer LED fault lights up permanent audible signal UPS fault Notify dealer If you cannot solve the problem that has occurred stop the entire procedure switch off the UPS and disconnect the connector from the socket Please contact our hotline in this case see page 4 Please have the serial number of the unit as well as the purchase date to hand in this case The...

Page 39: ...of the battery after a length discharge period depends above all on the number of additional external battery units Charging time up to 90 of rated capacity Only with internal UPS battery approx 5 hours One additional battery unit approx 24 hours Two additional battery units approx 40 hours 7 2 Maintenance The following maintenance work should be performed Task Interval Described in Visual check 6...

Page 40: ...ive ageing of the battery system can be detected by regular capacity checks Every 6 months perform measurements to compare the achievable standby times e g by simulating a mains failure In this case the load should always have approximately the same capacity demand Please contact our hotline if the time drops drastically compared to the previous measurement see page 4 7 2 3 Fan Checking Regularly ...

Page 41: ... recharged every six months to maintain their full capacity and service life i Connect PROTECT C to the mains before putting it into storage in order to make sure that the battery is fully charged The charging time should at least match the time specified in chapter 7 1 Charging the Battery on page 39 8 2 Dismantling The system is dismantled in reverse order of the installation instructions 8 3 Di...

Page 42: ...ommonly called light diode Used for optical signalling PFC Power Factor Correction Circuit technology for sine wave input current less mains distortion important for non linear loads PWM Pulse Width Modulation Here Circuit technology for generating a sinusoidal voltage of the highest quality from an existing DC voltage SNMP Simple Network Management Protocol common protocol in networks to manage c...

Page 43: ...pe Serial no Date of purchase Trading stamp Signature Specifications are subject to change without notice AEG Power Solutions GmbH Emil Siepmann Straße 32 59581 Warstein Belecke Germany Operating Instructions BAL 8000019812_01 EN ...