AEG PROTECT C. 10000, Operating Instructions Manual

Page 1: ...OPERATING INSTRUCTIONS UPS PROTECT C PROTECT C 6000 S PROTECT C 10000 S ...

Page 2: ...EG UPS PROTECT C from AEG Power Supply Systems Safety information and operating instructions are included in this manual To ensure correct use of the UPS please read this manual thoroughly before operating it Save this manual properly ...

Page 3: ...hese operating instructions to all personnel transporting or starting the PROTECT C or performing main tenance or any other work on the unit Validity These operating instructions comply with the current technical specifications of the PROTECT C at the time of delivery The contents do not constitute a subject matter of the contract but serve for information purposes only Warranty and Liability We r...

Page 4: ...Maintenance and repair work may only be performed by trained and qualified personnel Illustrations are provided to clarify and facilitate certain steps If danger to personnel and the unit cannot be ruled out in the case of certain work it is highlighted accordingly by pictograms explained in chapter 3 Hotline If you still have questions after having read these operating instructions please contact...

Page 5: ...22 4 3 Point of Installation 23 4 4 Overview Connections Operating Display Elements 24 4 4 1 Front View 24 4 4 2 Display 25 4 4 3 Rear view connections 26 5 Commissioning 28 5 1 Protection for the personnel 29 5 2 Mains connection general 29 5 2 1 Checklist for connectors 29 5 2 2 Connection diameter and protection 30 5 3 One phase mains connector 30 5 3 1 Preparation for the one phase mains conne...

Page 6: ...g 43 8 1 1 Table overview of LED display alarm signals 45 8 2 Fault Diagnosis Fault Rectification 47 8 2 1 Error Messages 47 9 Parallel operation 49 9 1 Functionality 49 9 2 Setup connection of the parallel operation field 50 9 3 Operation in parallel compound 51 9 3 1 Activation 51 9 3 2 Modification in parallel compound 53 10 Maintenance 55 10 1 Charging the Battery 55 10 2 Maintenance 55 10 2 1...

Page 7: ...n with PFC logic power factor correction unit Separate battery charger with switch mode power supply technology Integrated sealed maintenance free battery system PROTECT C 6000 C 10000 as energy storage medium with downstream DC DC converter unit IGBT inverter for continuous supply of connected loads with sinusoidal AC voltage Automatic electronic bypass SBS Static Bypass Switch as additional pass...

Page 8: ...witch mode power supply technology is responsible for charging or trickle charging the battery connected in the intermediate circuit The configuration of this charging REC means the harmonic content of the charging current for the battery is almost zero so the service life of the battery is increased even more The inverter is responsible for converting the DC voltage into a sinusoidal output volta...

Page 9: ...r malfunction As a result the automatic bypass represents an extra passive redundancy for the load The integrated manual bypass ensures in case of service and or maintenances a complete power supply of all connected loads The internal electronic circuit with exception of the protected manual bypass can be enabled by the input fuse The maximum security of supply for connected loads is achieved by s...

Page 10: ...UPS units Available Power 1 2 3 0 6 kVA 12 kVA 18 kVA 1 6 kVA 12 kVA Active redundancy level 2 6 kVA Parallel system with PROTECT C 10000 S Number of UPS units Available Power 1 2 3 0 10 kVA 20 kVA 30 kVA 1 10 kVA 20 kVA Active redundancy level 2 10 kVA ...

Page 11: ... consumption full load PROTECT C 6000 S 31 A PROTECT C 10000 S 50 A Input power factor λ 0 98 UPS Output single phase Rated output voltage 220 230 240 Vac 1 configuration via software CompuWatch Nominal frequency 50 Hz 60 Hz 0 1 depending on mains Voltage waveform Harmonic distortion 2 THD linear load 6 THD non linear load Current Crest Ratio 3 1 Overload behaviour until 105 continuous with existi...

Page 12: ...onomy times full load Coupled battery modules C 6000 C 10000 1 25 min 15 min 2 45 min 25 min 3 60 min 33 min Rated direct voltage intermediate circuit PROTECT C 6000 S 240 Vdc PROTECT C 10000 S 240 Vdc Battery charging current PROTECT C 6000 2 0 A PROTECT C 6000 S 4 2 A PROTECT C 10000 2 0 A PROTECT C 10000 S 4 2 A Recharge time 7 h UPS with internal to 90 of rated capacity battery only PROTECT C ...

Page 13: ... Software on CD CompuWatch for all popular operating systems like Windows Linux Mac OS X Unix FreeBSD Novell Sun General Data Classification VFI SS 111 to IEC 62040 3 double conversion technology Overall efficiency full load PROTECT C 6000 S 88 PROTECT C 10000 S 88 Noise level 1m distance PROTECT C 6000 S 55 dB A PROTECT C 10000 S 55 dB A Type of cooling Forced cooling by variable speed fans Opera...

Page 14: ...N 50091 The CE symbol on the unit certifies the compliance to the EG guidelines for 73 23 EEC low voltage and for 89 336 EEC electromagnetic compatibility EMC when following the installation instructions in the manual For the 73 23 EEC low voltage guidelines Reference number EN 62040 1 1 2003 For 89 336 EMV guidelines Reference number EN 50091 2 1995 EN 61000 3 2 1995 EN 61000 3 3 1995 i Warning T...

Page 15: ...s to identify danger attention and information content Danger This instruction defines work and operation methods which are to follow to prevent fatal injury to the operator and other persons Attention This instruction defines work and operation methods which are to follow to prevent damage to the unit and parts of the unit i Information Useful and important hints for the operation of the UPS and ...

Page 16: ...rsonnel have an education and experience in the relevant area of operation know the applicable norms rules regulations and accident preventions rules are educated in the functionality and the operation of the PROTECT C can identify and prevent dangers Regulations and definitions for qualified personnel are included in DIN 57105 VDE 0105 part 1 3 4 Safety Instructions for PROTECT C The UPS carries ...

Page 17: ...nent operational safety of and safe work with the UPS and the battery modules special accessories Do not dismantle the UPS The UPS does not contain any parts that require regular maintenance Bear in mind that the warranty will be invalidated if the unit is opened Do not install the unit in direct sunshine or in close proximity of heaters The unit is designed to be installed inside in heated rooms ...

Page 18: ...ance or repair work If it is necessary to replace the battery or carry out maintenance work this must be done by or under the supervision of a specialist familiar with batteries and the necessary safety precautions Only authorised persons are allowed in the vicinity of the batteries When replacing the batteries the following must be observed Only ever use identical maintenance free sealed lead bat...

Page 19: ...20 3 5 Certification ...

Page 20: ...pany Don t turn on the unit and register the damage with the AEG representative or dealer immediately Check the delivery is complete PROTECT C S with 6000 or 10000 VA 25 pin parallel operation cable RS 232 communication cable CD with CompuWatch management software Operating instructions Delivery of external battery modules includes External battery unit Special battery connection cable Please cont...

Page 21: ...nd exceptional maintenance In this context the cables should be long enough to be able to move the UPS for opening the UPS without switching it off the UPS is protected against atmospheric influences the humidity and the temperature remain in the specific range the fire protection norm are complied The battery life time depends strongly of the environmental temperature The temperature should lie b...

Page 22: ...et up external battery units special accessories on the side of the UPS system To ensure the greatest possible mechanical stability you should not set up the external battery unit s above or below the UPS system Avoid extreme temperatures We recommend an ambient temperature of 15 C to 25 C in order to maximise the service life of the batteries Do not expose the units to direct sunlight or operate ...

Page 23: ...24 4 4 Overview Connections Operating Display Elements 4 4 1 Front view PROTECT C 6000 S PROTECT C 10000 S ...

Page 24: ...raph LEDs for UPS battery utilization resp capacity remaining autonomy time 7 LED load 0 35 battery capacity 81 100 8 LED load 36 55 battery capacity 61 80 9 LED load 56 75 battery capacity 41 60 10 LED load 76 95 battery capacity 21 40 11 LED load 96 105 battery capacity 0 20 12 LED for battery problem You will find detailed explanations of the displays on page 43 1 2 3 4 5 6 7 8 9 10 11 12 ...

Page 25: ...26 4 4 3 Rear view connections PROTECT C 6000 S PROTECT C 10000 S ...

Page 26: ...ss switch 3 Mains input circuit breaker 4 Connection for external battery module 5 Connector for parallel operation 6 Communication slot for optional expansion cards e g SNMP USB AS 400 7 Communication interface RS232 9 pin SUB D socket 8 Vent Attention at least 10 cm of free area are required behind the vent for free ventilation ...

Page 27: ... the PROTECT C is realised via the grounding screw PE Before starting ensure that the PROTECT C is grounded according the regulations e g VDE 0100 Before starting the connection tasks check that the values of the mains voltage input voltage and frequency complies with the values on the label on the UPS the grounding connection complies with the IEC norms or with the regional regulations the UPS is...

Page 28: ...mains line with the respective protection 5 2 1 Checklist for connectors The connection and grounding terminals are the same for all the PROTECT C The cables are connected as follows Remove the cover of the terminals Introduce the cables from underneath resp the rear into the terminals area of the PROTECT C Connect the protective conductor terminal PE at the marked position Connect the single line...

Page 29: ...s with the values on the label on the UPS the grounding connection complies with the IEC norms or with the regional regulations the UPS is connected to the mains via a separate and fused line in a preswitched NS distribution the prefuse or the power fuse in the NS distribution has the same or higher value as indicated on the label on the rear of the UPS appliance the connection line from the prefu...

Page 30: ...istribution cabinet Connect the mains supply cable with the NS distributor to the INPUT terminal in the UPS PE Ground N Neutral line L Phase Check the bridge between JP1 and JP2 Terminal label JUMPER Only remove the cable when using the PROTECT C in parallel operation with appliances of the same type see chapter 9 5 3 3 Preparation for the load connection Before connecting the loads to the UPS it ...

Page 31: ...esent Loads are switched of The PROTECT C is switched of display completely off To activate the PROTECT C execute the following steps Set manual bypass Maintenance Switch to Bypass on the rear of the UPS Remove the four screws of the cover Pos 2 page 26 Set the mains input circuit breaker Pos 3 page 26 to position OFF Connect the OUTPUT of the UPS with the associated terminals PE Ground N Neutral ...

Page 32: ...connectors using the supplied battery connection cable When connecting make sure that you push the plug quickly and firmly in the battery connectors Proceed analogue accordingly for a 2 and 3 battery expansion 5 5 Mechanic blocking of the PROTEC C After finishing the connection procedure fix the connection terminal cover again At the final position fix the cabinets with the breaks against moving a...

Page 33: ... is connected on the input side with the mains back in resp switch the corresponding line fuse on 5 Activate the mains input circuit breaker Pos 3 page 26 If necessary switch it to ON i Default setting The supply of the loads comes via the integrated bypass Modification of the configuration with the provided Software CompuWatch Don t switch on the loads yet 6 Now switch on the UPS To do this press...

Page 34: ...reaker Pos 3 page 26 Please contact our hotline page 5 8 When all displays are lit as described switch on your loads one after the other Note the maximum permitted UPS load when doing this i Behaviour when switching off The behaviour after switching off the UPS with the mains switch OFF can be defined with the Software CompuWatch The UPS can switch to bypass mode or can be switched of right away ...

Page 35: ...The UPS now supplies the output with voltage this being signalled by the symbols mains LED Line and inverter LED Inverter symbols which light up permanently This is often referred to as online mode It offers the greatest protection in particular when there are mains fluctuations and mains failures because the loads are supplied continuously with voltage with no interruptions in this operating mode...

Page 36: ...ssed by pressing the Alarm off button With decreasing battery capacity the alarm is activated automatically Depending on the expansion level age and condition of the battery and in particular on the load to be supplied the standby time can vary from a few minutes to several hours The inverter is switched off if the battery voltage drops below a factory set minimum voltage value Never store the uni...

Page 37: ...perature is detected e g also if an inverter defect is detected voltage is supplied to the load via the bypass that switches on automatically This is signalled by the bypass symbol This function is also referred to as passive redundancy It protects against total failure of the voltage supply on the protected busbar however in the operating status that is now attained mains faults would have a dire...

Page 38: ...s off during this operations status every 2 seconds 6 1 4 Manual bypass The manual bypass allows maintenance and service personnel to work on the PROTECT C without switching of the appliance If the mains supply fails if the manual bypass is activated the loads supply fails completely For this reason it is important to switch as fast as possible to normal operation mode 6 1 5 Unit Overload The load...

Page 39: ...laser fax machine Do not connect any household appliances or machine tools to the UPS Never connect or switch on any additional loads to the UPS if there is a mains failure i e if the UPS is working in emergency power operation As a rule if there has never been an overload during normal operation there will not be one during battery operation either The signalling of the fault LED in combination w...

Page 40: ... 2 Communication Slot If the cover on the rear of the UPS is removed pos 8 p 26 additional optionally available communication components can be installed there AS 400 board Slot card with status messages realised via potential free relay contacts USB board Slot card for external USB connection SNMP board Slot card for direct connection of the UPS to the Ethernet network with RJ 45 TCP IP Details c...

Page 41: ...Watch shutdown software supports different operating systems Windows 98SE ME Windows NT 2000 XP Linux SUSE Linux RedHat Novell Netware IBM AIX HP UX SUN Solaris Mac OS and others Refer to the manual on the CD for details about installing the software on the various operating systems Updates can be downloaded under www aegpss de Download ...

Page 42: ... for about 2 seconds during the alarm an acoustic alarm can be deactivated UPS Test To execute an UPS self test press this button for about 2 seconds in the normal operation mode 3 LED Bypass The orange coloured LED lights up when the UPS system is supplying voltage provided by the mains power via the bypass 4 LED Inverter The green coloured LED lights up if the UPS system is supplying voltage pro...

Page 43: ...hese LEDs show the load of the UPS system if the mains power is available normal operation 11 orange LED 96 105 10 green LED 76 95 9 green LED 56 75 8 green LED 36 55 7 green LED 0 35 In the battery operation the LEDs indicate the capacity of the batteries 11 orange LED 0 20 10 green LED 21 40 9 green LED 41 60 8 green LED 61 80 7 green LED 81 100 12 LED Fault The red LED lights up and an acoustic...

Page 44: ...ery 4 seconds 10 B a t t e r y o p e r a t i o n 81 100 Capacity 1 signal every 4 seconds 11 Load supply via bypass of UPS 1 signal every 2 minutes 12 Appliance overload UPS in INV mode 2 signals per second 13 Appliance overload UPS in bypass mode 2 signals per second 14 Mains abnormal e g L1 N mixed up 15 Overload in battery mode prenotification 2 signals per second 16 Overload in battery mode cu...

Page 45: ...ircuit faulty pos battery error 1 signal per second 22 Battery charger faulty Continous alarm signal 23 Vent error 1 signal per second 24 Fault of inverter output relay Continous alarm signal 25 Communication interrupted Continous alarm signal 26 Parallel operation error Continous alarm signal Note LED shines LED flashes Display Alarm signal state undefined unimportant for displayed operation stat...

Page 46: ...S system are reversed Rotate mains power socket by 180 or connect UPS system LED Line blinks and LED Battery lights up Input power and or frequency are out of tolerance Check input power source Voltage frequency and inform house electrician if necessary LED Inverter and LED Battery lights up and audible signal sounding every 4 seconds LED Inverter and LED Battery lights up and audible signal sound...

Page 47: ...ort circuit in UPS output Switch off the UPS and all loads Remove short circuit Switch on UPS again connect loads one by one LED Fault lights LED Bat blinks warning tone once a second Charger or Batteries damaged Notify dealer LED Fault lights up permanent warning tone UPS fault Notify dealer Further diagnosis can be found also in the table under chapter 8 1 1 If you cannot solve the problem that ...

Page 48: ...the output power and or to receive a higher availability The following constellations are possible according to the n x technology 1 0 Use of 1 unit max 6 or 10 kVA No redundancy 1 1 Use of 2 units max 6 or 10 kVA Single redundancy 1 2 Use of 3 units max 6 or 10 kVA Double redundancy max configuration level 2 0 Use of 2 units max 12 or 20 kVA No redundancy 2 1 Use of 3 units max 12 or 20 kVA Singl...

Page 49: ...logue to the description in chapter 5 For the single phase mains connection for each UPS the same phase has to be used i e all UPS have to use either L1 or L2 or L3 no mix The supply of the multi pole central external manual bypass has to be realised with this phase The UPS outlets are connected via separator with the parallel operation bus bar At this point the instructions of chapter 5 are to fo...

Page 50: ...l compound The activation process is not complicated and no knowledge is required Just follow the instructions in chapter 6 Should you have ordered the parallel operation panel from AEG Power Supply Systems follow the instructions of the separate operation manual The display of the UPS operates analogue to the description of a single unit in chapter 8 9 3 1 Activation 1 Check that all connection h...

Page 51: ...onnected at this time 7 Press the mains input circuit breaker one by one on each UPS Pos 3 page 26 Bring it to the ON position 8 The manual bypass switch Maintenance Switch Pos 2 page 26 on the back of each UPS has to be brought into the UPS position Fix on each UPS the cover with the four previously removed screws i The power supply of the parallel bus bar now is realised via the integrated elect...

Page 52: ...ed switch on your loads one after the other Note the maximum permitted UPS load when doing this Also keep in mind the spare power if an active redundancy is required 9 3 2 Modification in parallel compound For adding another UPS to the parallel compound or for removing a UPS from the parallel compound the UPS system has to be brought into the Bypass operation mode i Load supplied through mains No ...

Page 53: ...age distribution Now the expansion resp the reduction of the parallel compound can be executed now Watch out for the bridge between JP1 and JP2 and the parallel operation line The activation follows the steps in chapter 9 3 1 i For deactivating the UPS in the parallel compound just press the OFF switch twice behind each other Like this the UPS Systems can be removed from the parallel operation bus...

Page 54: ...the charge symbol lighting up see also chapter 4 4 2 page 25 The complete charging time of the battery after a length discharge period depends above all on the number of additional external battery units Charging time up to 90 of rated capacity Only with internal UPS battery approx 7 hours One additional battery unit approx 11 hours Two additional battery units approx 16 hours Three additional bat...

Page 55: ...e performed are largely determined by the site conditions 10 2 2 Checking the Battery Progressive ageing of the battery system can be detected by regular capacity checks Every 6 months perform measurements to compare the achievable standby times e g by simulating a mains failure In this case the load should always have approximately the same capacity demand Please contact our hotline if the time d...

Page 56: ... recharged every six months to maintain their full capacity and service life i Connect PROTECT C to the mains before putting it into storage in order to make sure that the battery is fully charged The charging time should at least match the time specified in chapter 9 2 Charging the Battery on page 55 11 2 Dismantling The system is dismantled in reverse order of the installation instructions 11 3 ...

Page 57: ...de Used for optical signalling PFC Power Factor Correction Circuit technology to minimize circuit backfeed important for non linear loads PWM Pulse Width Modulation Here Circuit technology for generating a sinusoidal voltage of the highest quality from an existing DC voltage SNMP Simple Network Management Protocol common protocol in networks to manage control appliances VFD Output Voltage and Freq...

Page 58: ...l no Date of purchase Trading stamp Signature Specifications are subject to change without notice AEG Power Supply Systems GmbH Emil Siepmann Str 32 59581 Warstein Belecke Germany Operating Instructions UPS BAL 8000020472 EN AEG0607EN ...