AEG Protect D. 10000 (BP), Operating Instructions Manual

Page 1: ...EN Protect D Protect D 6000 BP Protect D 10000 BP Operating Instructions ...

Page 2: ...2 ...

Page 3: ...ing safety precautions are an important part of these operating instructions They are designed to help you avoid problems caused by operating errors and to protect you against any possible hazards Please read these instructions carefully before using the product for the first time ...

Page 4: ...lements 26 5 1 Front view 26 5 2 Rear panel view connections 28 6 Electrical connection 31 6 1 Safety of personnel 32 6 2 Connection cross section and fuses 32 6 3 Mains and consumer connection 34 6 4 Contacting the battery modules 36 6 4 1 Connecting the internal battery 36 6 4 2 Connecting external battery extension s 39 7 Operation Mode and Operating 42 7 1 First start up 42 7 1 1 Switching on ...

Page 5: ...eshooting 60 9 1 Malfunctions 60 9 1 1 Alarm error messages 61 10 Parallel operation 65 10 1 Function 65 10 2 Installation connection of parallel field operation 66 11 Maintenance 67 11 1 Charging the battery 67 11 2 Maintenance checks 67 11 2 1 Visual check 67 11 2 2 Battery check 68 11 2 3 Ventilator check 68 11 3 Battery replacement 68 12 Storage Dismantling and Disposal 70 12 1 Storage 70 12 2...

Page 6: ...ctions comply with the current technical specifications of the Protect D at the time of publication The contents do not constitute a contract and are for informational purposes only Warranty and liability We reserve the right to make any changes to the information in this operating manual with respect to the specifications and the operating instructions in particular at any time Complaints about d...

Page 7: ...sonnel or equipment while performing certain work these activities are accompanied by pictograms whose meanings are explained in the safety instructions in chapter 3 Hotline If you still have questions after reading this operating manual please contact your retailer or our hotline Tel 49 0 180 5 234 787 Fax 49 0 180 5 234 789 Internet www aegps com Copyright Any forwarding reproduction and or stor...

Page 8: ... design for energy storage in rack technology with downstream DC DC converter unit 3 level IGBT inverter for continuous supply to the connected loads with sinusoidal AC voltage Automatic electronic bypass SBS as an additional passive redundancy SBS Static Bypass Switch Removable terminal unit with outlets to IE60320 fitted with an automatic locking mechanism Manual bypass for maintenance and servi...

Page 9: ...the charge of the battery in the intermediate circuit Due to the special circuitry technology used in this charger rectifier the harmonics of the charging current are reduced significantly Additionally a sleep mode considerably increases the service life of the battery The inverter converts the DC voltage into a sinusoidal AC voltage In combination with digital signal processor technology and extr...

Page 10: ... of power to the consumers The connection unit is designed so that it can be separated from the UPS circuitry with minimal effort and can thus remain in the rack Through this simplified line side activation servicing of the unit is possible at all times In order to ensure maximum security to the supply of the connected loads the equipment was also prepared for parallel operation a second UPS syste...

Page 11: ...0 Charging rate at full load and battery charging max Protect D 6000 29 A UN 230 Vac Protect D 10000 47 A UN 230 Vac Circuit feedback factor λ 0 99 THDi 5 UPS output Nominal output voltage 200 208 220 230 240 Vac 1 Power reduction at 200 Vac Nominal output voltage 10 Nominal frequency 50 Hz 60 Hz 0 5 Tolerance in battery mode or free running in frequency changer mode Synchronization range 50 Hz or...

Page 12: ...oad with integrated battery 3 min 9 5 min 4 min 7 5 min 1 add battery module 11 min 27 min 9 min 18 min 2 add battery modules 20 min 46 min 15 min 30 min 3 add battery modules 30 min 68 min 21 min 43 min 4 add battery modules 40 min 91 min 27 min 57 min Battery check programmable Daily weekly monthly Rated DC voltage DC Link Protect D 6000 180 Vdc Protect D 10000 240 Vdc Float voltage 2 28 Vdc cel...

Page 13: ...tact Potential free optionally programmable as opener or closer Relay load carrying ability 250 Vac 3 A or 30 Vdc 3 A change over contact programmable Shutdown software on CD CompuWatch for all popular operating systems inc Windows Linux Mac Unix Novell Sun General information Classification VFI SS 111 acc to IEC 62040 3 Double conversion technology Full load efficiency AC AC DC AC Protect D 6000 ...

Page 14: ...solution 128 x 64 pixels Languages EN DE ES FR RU incl 3 LEDs for operating display Housing color Black line with aluminum front Weight net gross Protect D 6000 46 kg 20 kg without battery 53 kg Protect D 10000 82 5 kg 32 5 kg without battery 91 kg Protect D 6000 BP 44 5 kg 53 0 kg Protect D 10000 BP 63 0 kg 71 5 kg Dimensions net Protect D 6000 W 438 mm x D 715 mm x H 132 mm Protect D 10000 W 438...

Page 15: ...confirms compliance with the EG Low Voltage Directive 2006 95 EG and EMC Directive 2004 108 EG for electromagnetic compatibility if the installation instructions provided in this manual are followed For 2006 95 EG Low Voltage Directive Reference number EN 62040 1 2008 For 2004 108 EG EMC Directive Reference number EN 62040 2 2006 class C2 Warning This is a category C2 UPS product In a domestic env...

Page 16: ... the device immediately The following pictograms appear in this manual Note Danger In the case of danger to life and limb of the operator Note Attention Risk of injury and or risk of damage to equipment and equipment parts Note Information Useful and important for the operation of the UPS and the external battery modules optional 3 2 Safety instructions for the Protect D This chapter contains impo...

Page 17: ...ped with a warning signal that sounds when the Protect D battery is discharged or when the UPS is not working in the normal mode see also chapter 9 1 1 Alarm error messages from page 61 To ensure the safe operation and reliability of the UPS and battery modules optional observe the following safety instructions Do not attempt to open the UPS The UPS does not contain any parts that require regular ...

Page 18: ...s connected Danger of electric shock Even when the mains power supply has been disconnected parts inside the UPS are still connected to the battery and can give you an electric shock Before attempting any maintenance or service work always disconnect the battery circuit Battery replacement and servicing must be done or at least supervised by a qualified technician who is familiar with the batterie...

Page 19: ... off switches to prevent switch on current peaks Switch the UPS to OFF if you don t want to use it for a longer period of time If your company switches off the power then the Protect D has to be switched off as well Otherwise the battery will run down To prolong battery life avoid running the battery down frequently For your own protection never switch on the UPS when the plug has been pulled from...

Page 20: ...20 3 3 CE certificate ...

Page 21: ...of any damages while an employee of the shipping company is still present and report the damage within eight days of receipt to an AEG representative or retailer Check the contents for completeness After opening the top level of the carton contains 4 Installation Fig 2 Extract stage 1 Rack rail kit Mounting brackets 3 cable glands Power cord 2 communication cables RS232 and USB CompuWatch manageme...

Page 22: ... D 10000 BP 1 small oblong box containing the rack rails kit including fixing screws and cage nuts 2 mounting brackets incl bolts for final fixation to the front spar of the cabinet frame Please report any deviations to our hotline see page 7 The original packaging provides effective protection against damage and should be kept in case the device has to be transported at a later date Always keep p...

Page 23: ...installation of the UPS system and its external battery units Optional accessories please note the following To prevent damage from vibration and shocks the installation location has to have adequate stability Make sure that racks are able to support the installation Place any external battery units directly underneath the UPS system To ensure maximum mechanical stability place each tray in its ow...

Page 24: ... the mounting screws on the left and right rails leaving the rail loosely fastened Roughly adjust the depth of the rail in the installation location in the rack 2 Locate the rack mounting positions appropriately and use each two cage nuts on each spar corresponding to the position of the rack rails Each rack rail requires 4 cage nuts Ensure that there is sufficient space below each UPS for further...

Page 25: ...otect D 10000 can be attached directly to the cabinet posts Initially only mount the Protect D 6000 loosely 7 Familiarize yourself with the connections overview from chapter 5 and then follow the instructions on Electrical connection in chapter 6 beginning on page 31 Fig 4 Left the mounting of a Protect D 6000 right an illustration of a Protect D 10000 with details of the side mounting brackets ...

Page 26: ...26 A B C D E F E F D E F E F A B C 5 Overview of connections operating display elements 5 1 Front view Fig 6 UPS Protect D 10000 Fig 5 UPS Protect D 6000 ...

Page 27: ...lay for alphanumeric display D Operating keys for menu navigation A detailed explanation of the operating panel can be found in chapter 7 2 on page 43 E Locking screws to fasten the front panel Behind the front panel with the exception of the battery unit D 10000 BP you will find the terminals for the integrated batteries F Air vent do not cover G Name of the external battery extension ...

Page 28: ...2 10 8 13 11 17 12 18 3 6 5 1 4 21 2 2 1 6 9 14 15 16 13 12 21 15 14 2 2 3 1 1 4 5 6 4 1 7 8 10 9 11 5 2 Rear panel view connections Fig 8 Rear view of the Protect D 6000 Fig 9 Rear view of the Protect D 10000 ...

Page 29: ...ion unit 5 Manual bypass switch 6 Consumer connection via IEC60320 C19 sockets automatic arrestor fitted with an upstream fuse 7 Consumer connection via IEC60320 C13 sockets automatic arrestor fitted with an upstream fuse Taken from the consumer line by pressing the respective push button output of each IEC socket 8 RS232 communication interface sub D9 jack 9 USB communication interface 10 Communi...

Page 30: ...l connection via additional screw s 15 Sticker with barcodes for article GLN and serial number S N identification 16 Connector for parallel operation separate BUS line required see chapter 10 17 Keyed connector unit for optional external battery pack accessible by removing the cover 18 Line detection connector included with optional external battery pack The connection of the external optional bat...

Page 31: ...nd it optional battery tray contents are compliant with regulations e g VDE0100 is earthed To do this connect the terminals PE Earth to the grounding point of the cabinet frame Before beginning connection work ensure that The values of the mains voltage supply and frequency match those on the label of the UPS The ground connection prescribed by IEC standards or regulations is consistent with local...

Page 32: ...sed on DIN EN 60439 1 VDE 0660 part 500 and take into account the built in terminal block Protect D 6000 Protect D 10000 Power supply line 1 min UPS input max rectifier and possible bypass 4 mm 10 mm 6 mm 10 mm Power supply line 2 min optional max Bypass input 4 mm 10 mm 6 mm 10 mm Consumer connection min UPS permanent max connection 4 mm 10 mm 6 mm 10 mm Battery connection front using preassemble...

Page 33: ...ibility of a separate supply from the rectifier and bypass dual input all connected from one single power supply If you require connection from two power supplies they must be from the same network with identical reference potential For other network connections please contact AEG Power Solutions Fig 10 Supply with separate leads DUAL INPUT Fig 11 Central supply with one lead SINGLE INPUT Fig 12 O...

Page 34: ...les hang at the appropriate terminal block Ensure that ferrules are applied to the cables ends before connection Begin by installing the ground earth Check the bridges between JP and L Feed in bypass Remove the bridge unless you want to feed the bypass input of the UPS separately or to operate the UPS in frequency converter operation refer chapter 6 2 Remove cable scrap tools screws etc Install th...

Page 35: ...rload the supply to the connected consumers remains for an amount of time However the connected load must be reduced immediately Failure to action the state device overload can lead to a total loss of all UPS functions Do not connect household appliances or machine tools to the UPS Do not connect additional loads to the UPS or switch if there is a power failure i e the UPS is in standby mode As a ...

Page 36: ...This is carried out electronically and does not constitute an EMERGENCY STOP device according to DIN EN ISO 13850 6 4 Contacting the battery modules This chapter refers to the contact of the internal battery and then to a slide on connection of the optional external battery pack s 6 4 1 Connecting the internal battery Remove the four screws on the front panel with a suitable screwdriver Phillips P...

Page 37: ... the UPS The connections for the UPS front panel should be facing in the direction of the front panel How to proceed D 10000 you can move the entire front panel forwards Please handle carefully and with minimum force Now unscrew the left and right side screws located on the battery compartment cover Slide forward the two battery trays connected to the terminals carefully towards the back of the UP...

Page 38: ... back in place If you are using the extensions in conjunction with the UPS external battery then proceed to the next chapter Otherwise close the front panel carefully and be careful not to pinch any of the wires The battery modules automatically contact the rear part of the UPS via a special connector To ensure a proper connection press the appropriate slot towards the end quickly and firmly into ...

Page 39: ...tect D 6000 The front panel of the Protect D 6000 should still be in the open folded up state Now remove the slot cover at the bottom of the UPS front cover Similarly to the UPS also remove to the front panel s of the external battery pack s Each front panel has a top and bottom slot cover Now remove the top slot cover on the front panel If you are using more than one battery unit remove both slot...

Page 40: ...ection takes place via a detection line whose small transparent RJ11 plugs are to be inserted in the sockets provided for this purpose As the last step replace the front panels The wires are to be threaded carefully through the corresponding access slots and are protected behind the front panels Remember to tighten the four centrally positioned cross head screws in the center to lock the panel int...

Page 41: ... pack from now on with the UPS according to the accompanying illustration Insert the plug firmly and fully in the reverse polarity protected battery connection jacks The next step pertains to the enclosed data cable with the small transparent RJ11 connectors It is used for automatic detection of the battery unit s Connect the UPS in turn with the first battery unit according to the illustration Re...

Page 42: ... screen for 5 seconds After that you will see the following message Now confirm the highlighted UPS On command by pressing ENTER Hold the key pressed for approx 1 second The UPS will synchronize and switch into normal operating mode after just a few seconds The display will switch to the UPS status display If there are no keys pressed for 5 minutes the display will automatically switch back to the...

Page 43: ...ature of the operating panel is its graphical LCD display The standard setting is white lettering on a black background There are 4 keys at the bottom for menu navigation and another 3 different colored LEDs at the top 7 2 2 Indicators LEDs The indicators LEDs show the following different modes Fig 15 Standard UPS status display Display Status Description Red flashing Warning Red permanently on Sy...

Page 44: ... To confirm and store a menu item in the Settings menu press this key and hold it down for at least 1 second ESC Taste Press this key to return to the previous menu level without altering any settings If you press this key in the status display you will access the main menu If no keys are pressed the display will automatically return to the standard display after 5 minutes If you want to freeze a ...

Page 45: ...an access the status screen by pressing or in the main menu to go to UPS Status the line is then highlighted and then press ENTER automatic display after 5 min The UPS status display is divided into several different sections to retrieve the following information Display that summarizes all load segment relevant input and output parameters including the information on operation status the current ...

Page 46: ...acceptable tolerance range Mode High performance UPS is in battery mode UPS supplies the load via the integrated bypass UPS is operating in frequency converter mode UPS is in standby mode The display indicates the current UPS status in the top middle section Here is a list of the symbols used and what they mean ...

Page 47: ...47 UPS is operating in economical mode ECO mode UPS is testing the battery Display for 10 seconds after a successful battery test UPS reports a defective or disconnected battery system UPS is overloaded ...

Page 48: ...l data Messages and alarms Press to access part 2 of the UPS status display It contains current messages and alarms if any Each message or each alarm is displayed in its own window and you can press to scroll through them If there is no information available the following message will appear No alarms Events are listed and stored in the Event log only a separate menu item with the corresponding da...

Page 49: ...nd time followed by a description in plain text The numerical code facilitates error analysis and other procedures in dealing with the event that has occurred also see chapter 9 1 1 from page 61 In the lower right hand corner of the display you will find the total number of events already stored as well as your position when scrolling through the window 1 indicates the most recent last stored even...

Page 50: ...me for approx 3 seconds to cancel this setting 7 3 4 Control During normal mode you can active this menu item to access the following sub menu items Go to bypass mode Battery test and Reset error state Depending on the operating mode only those sub menu items that are available will appear Power Usage Efficiency Output power active and apparent power W VA Output power current and power factor A Ou...

Page 51: ...confirmation Cancellation possible at any time as needed Reset Error State Resets alarm messages Manually clears any active alarms such as battery fault detected or DC Bus over under voltage With an active battery fault alarm the battery test status will also simultaneously reset to Not Tested Description Adjustable parameters Presetting Change Language English German French Spanish Russian NOTE L...

Page 52: ...n the language selection NOTE Time is a 24 hour clock 03 15 2010 18 00 Relay configuration UPS ok on bypass on economical mode ECO on battery battery low battery fault battery missing fan fault combined alarm UPS ok Control Commands from Serial Port enabled disabled If Enabled control commands are accepted through Serial USB port and cards in the communication slot If Disabled configuration and lo...

Page 53: ...s the battery capacity is below the selected level disabled Alarm for phase error enabled disabled disabled Charger output voltage cell Float charging voltage per battery cell 2 21V 2 22V 2 23V 2 24V 2 25V 2 26V 2 27V 2 28V 2 29V 2 30V 2 31V 2 28V Battery charge capability to restart 0 10 20 100 UPS switches consumers only after reaching the preset minimum battery threshold capacity 0 Automatic ba...

Page 54: ...closed Normally open means UPS makes a shutdown by a closing input state Normally closed means UPS makes a shutdown by an opening input state Setting only available in UPS stand by mode normally closed Reset Cumulative Consumption kWh no yes If no no action If yes the Cumulative Consumption kWh value is cleared and the date and time stamp for this statistic is set to the current date and time no L...

Page 55: ...abled Clear Event Log The number after Total events shows how many events are currently stored in the log Press the ENTER button for one second to reset the event count to zero and clear the log LCD Contrast 5 4 1 0 1 4 5 The LCD Contrast is adjustable and the valid range is from 5 to 5 0 Restore Factory Settings no yes Setting only available in UPS stand by mode Restoring the factory settings Ret...

Page 56: ...ar panel of the UPS see no 10 on page 29 remove it to install additional optionally available communication components e g Relay card Plug in card with status messages realized via potential free relay contacts opener or closer Relay PRO card As above but with programmable pin allocation connection via terminal additional option of remote On Off SNMP card Plug in card for the direct integration of...

Page 57: ...ents and data backup are available The CompuWatch shutdown and management software supports a diverse range of operating systems including Windows 98 ME WindowsNT 2000 XP Windows Vista 7 Linux SUSE Linux RedHat Novell Netware IBM AIX HP UX SUN Solaris Mac OS X Fig 16 Example of a CompuWatch screen For details on the installation under the different operating systems please refer to the operating m...

Page 58: ... is switched off and switch it off if necessary 2 Remove the plug from the EPO insert on the rear panel of the UPS by unscrewing the 2 outer screws also see page 30 item 11 3 Connect a potential free opener contact able to manage a load of at least 60 Vdc 30 Vac 20 mA with the pins of the plug 4 To do so use a flexible wire with a cross section of min 0 5 mm2 or max 2 5 mm2 Replace the plug and lo...

Page 59: ... the label next to the base The contact load is 250Vac 3 A respectively 30 Vdc 3 A Depending on the application different messages can be allocated to the contact using the operating panel see chapter 7 3 6 from page 51 Relay configuration Use a flexible wire with a cross section of min 0 5 mm2 up to max 2 5 mm2 Replace the plug and lock the insert into place in the base by tightening the outer sc...

Page 60: ...suggestions to eliminate the problem that has occurred If you cannot solve the current problem terminate the entire process switch the UPS off and disconnect it from the power supply In this case call our hotline see page 7 Make sure that you have the serial number of the device and the purchasing date handy The hotline will provide you with technical support and tell you what to do after you have...

Page 61: ...s Overheating or Overload or general UPS fault UPS on Battery Notice 168 Intermittent Alarm A utility failure has occurred and the UPS is in battery mode The UPS inverter feeds load via the UPS internal battery Try to restore line voltage blown fuse in your sub distribution if necessary refer to responsible electrician Battery Disconnected Alarm 199 Continuous Alarm The UPS does not recognize the ...

Page 62: ... Battery Test Failed Alarm 191 Intermittent Alarm A weak battery was detected during the last battery test This is a warning notice Replace the batteries soon Service Battery Alarm 149 Continuous Alarm A faulted battery has been detected and as a result the charger is disabled Check battery system If the problem persists contact your service representative Input power failure Alarm 59 Intermittent...

Page 63: ... UPS is turned off immediately For more information see EPO Emergency Power Off in chapter 8 4 on page 58 Output Overload Alarm 25 Intermittent Alarm Overload of the UPS system Check the display for utili zation capacity of the UPS If necessary reduce the load by removing a portion of your consumer Battery DC Over Voltage Alarm 68 Intermittent Alarm The voltage on the DC intermediate voltage circu...

Page 64: ...ecessary clean off increased dust fan function check replace fan if necessary Fan Failure Alarm 193 Continuous Alarm The uninterruptible power supply has detected that one or more fans are not functioning correctly If necessary clean off increa sed dust check fan function replace fan if necessary Check with your dealer Fatal EEPROM Fault Alarm 53 Continuous Alarm Verification of the data stored in...

Page 65: ... operation of max 2 units of the same type This yields the following feasible constellations 10 Parallel operation 1 0 Use of 1 device max 6 or 10 kVA No redundancy 1 1 Use of 2 devices max 6 or 10 kVA Redundancy active 2 0 Use of 2 devices max 12 or 20 kVA Increased power no redundancy ...

Page 66: ...ion connection of parallel field operation The power supply of each UPS is analogous to the description in chapter 6 With regard to the bypass feed the power supply secured per UPS has to be made simultaneous i e both UPSs are connected to the bypass input terminals No mix and fed by the respective same phase The UPS outlets are each connected through a disconnector to the parallel operation Here ...

Page 67: ...rdless of the operating mode The total charging time for the battery after it has been discharged for a long period of time can depend on the number of additional external battery packs see chapter 2 3 on page 13 11 2 Maintenance checks The following maintenance work should be performed 11 2 1 Visual check When doing visual checks be sure to check whether there are any mechanical damages or foreig...

Page 68: ... same power requirements If the battery time sinks drastically compared to the previous check please contact our hotline see page 7 11 2 3 Ventilator check Check the ventilators regularly for dust accumulation and any noticeably irregular noises If the vents are clogged they must be cleaned if the ventilator appears to be unusually loud or is not operating smoothly please contact our hotline see p...

Page 69: ...emical symbol The chemical symbol Pb lead is added if the battery contains more than 0 4 lead By ensuring these batteries are disposed of correctly you will help prevent potentially negative consequences for the environment and human health which otherwise could be caused by inappropriate waste handling of the battery The recycling of the materials will help to conserve natural resources In the ca...

Page 70: ...to the power supply to ensure that the battery is completely charged For the minimum char ging time please refer to the information in chapter 2 3 12 2 Dismantling To de install the UPS perform the same steps as for the installation in reversed order 12 3 Disposal In the interests of environmental protection and recycling please dispose of the individual parts of the device as specified and accord...

Page 71: ...tly you will help prevent potential negative consequences for the environment and human health Material recycling helps to reduce the consumption of raw materials For more detailed information about recycling of this product please contact your local ...

Page 72: ...ucture and minimal losses on the output side structure of a bipolar transistor Class D See device protection LED Light Emitting Diode Electronic semiconductor component used for visual signaling PFC Power Factor Correction Circuit technology used to minimize the harmonic current particularly important when connecting non linear loads PWM Pulse Width Modulation Here Circuit technology to generate a...

Page 73: ...ncy fluctuations but the mains voltage is prepared by electronic passive voltage regulation devices Formerly known as LINE INTERACTIVE VFI Output Voltage and Frequency Independent from mains supply The UPS output is independent of mains voltage and frequency fluctuations Formerly known as ONLINE ...

Page 74: ...elines 15 H Hotline 7 I Initial start up 42 Indicator 43 Installation sites 23 Interface PC 56 M Malfunctions 60 N Normal operation 10 44 O Operating states 9 Overload 12 P Power supply 34 R Rack 19 installation 24 RS 232 Interface 29 56 S Safety instructions 16 Scope of delivery 21 Settings 51 Status display 46 Storage 70 System description 9 T Table of contents 4 Technical data 11 U USB 29 56 Us...

Page 75: ...75 13 3 Notes ...

Page 76: ...rrors and technical modification subject to change Model Serial Number Purchase date Emil Siepmann Str 32 59581 Warstein Belecke Germany Tel 49 180 523 4787 Fax 49 180 523 4789 www aegps com OPERATING INSTRUCTIONS 8000042546_01 BAL EN ...