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14

GENERAL POWER TOOL SAFETY WARNINGS

 

WARNING! Read all safety warnings, instructions, illustrations 

and specifications provided with this power tool.

 Failure to follow 

all instructions listed below may result in electric shock, fire and/or 
serious injury.

Save all warnings and instructions for future reference.

The term “power tool” in the warnings refers to your mains-operated 
(corded) power tool or battery-operated (cordless) power tool.

WORK AREA SAFETY

Keep work area clean and well lit.

 Cluttered or dark areas invite 

accidents.

Do not operate power tools in explosive atmospheres, such as 
in the presence of flammable liquids, gases or dust.

 Power tools 

create sparks which may ignite the dust or fumes.

Keep children and bystanders away while operating a power tool.

 

Distractions can cause you to lose control.

ELECTRICAL SAFETY

Power tool plugs must match the outlet. Never modify the plug in 
any way. Do not use any adapter plugs with earthed (grounded) 
power tools.

 Unmodified plugs and matching outlets will reduce risk 

of electric shock.

Avoid body contact with earthed or grounded surfaces, such as 
pipes, radiators, ranges and refrigerators.

 There is an increased 

risk of electric shock if your body is earthed or grounded.

Do not expose power tools to rain or wet conditions.

 Water 

entering a power tool will increase the risk of electric shock.

Do not abuse the cord. Never use the cord for carrying, pulling or 
unplugging the power tool. Keep cord away from heat, oil, sharp 
edges or moving parts.

 Damaged or entangled cords increase the 

risk of electric shock.

When operating a power tool outdoors, use an extension cord 
suitable for outdoor use.

 Use of a cord suitable for outdoor use 

reduces the risk of electric shock.

If operating a power tool in a damp location is unavoidable, use 
a residual current device (RCD) protected supply. 

Use of an RCD 

reduces the risk of electric shock.

PERSONAL SAFETY

Stay alert, watch what you are doing and use common sense 
when operating a power tool.  Do not use a power tool while you 
are tired or under the influence of drugs, alcohol or medication.

 

A moment of inattention while operating power tools may result in 
serious personal injury.

Use personal protective equipment. Always wear eye protection.

 

Protective equipment such as dust mask, non-skid safety shoes, hard 
hat or hearing protection used for appropriate conditions will reduce 
personal injuries.

Prevent unintentional starting. Ensure the switch is in the off-
position before connecting to power source and/or battery pack, 
picking up or carrying the tool.

 Carrying power tools with your 

finger on the switch or energising power tools that have the switch 
on invites accidents.

Remove any adjusting key or wrench before turning the power 
tool on.

 A wrench or a key left attached to a rotating part of the power 

tool may result in personal injury.

Do not overreach. Keep proper footing and balance at all times.

 

This enables better control of the power tool in unexpected situations.

Dress properly. Do not wear loose clothing or jewellery. Keep 
your hair and clothing away from moving parts.

 Loose clothes, 

jewellery or long hair can be caught in moving parts.

If devices are provided for the connection of dust extraction and 
collection facilities, ensure these are connected and properly 
used.

 Use of dust collection can reduce dust-related hazards.

Do not let familiarity gained from frequent use of tools allow 
you to become complacent and ignore tool safety principles.

 A 

careless action can cause severe injury within a fraction of a second.

POWER TOOL USE AND CARE

Do not force the power tool. Use the correct power tool for your 
application.

 The correct power tool will do the job better and safer at 

the rate for which it was designed.

Do not use the power tool if the switch does not turn it on and off.

 

Any power tool that cannot be controlled with the switch is dangerous 
and must be repaired.

Disconnect the plug from the power source and/or remove the 
battery pack, if detachable, from the power tool before making 
any adjustments, changing accessories, or storing power tools.

 

Such preventive safety measures reduce the risk of starting the power 
tool accidentally.

Store idle power tools out of the reach of children and do not 
allow persons unfamiliar with the power tool or these instructions 
to operate the power tool.

 Power tools are dangerous in the hands 

of untrained users.

Maintain power tools and accessories. Check for misalignment 
or binding of moving parts, breakage of parts and any other 
condition that may affect the power tool’s operation. If damaged, 
have the power tool repaired before use.

 Many accidents are 

caused by poorly maintained power tools.

Keep cutting tools sharp and clean. 

Properly maintained cutting 

tools with sharp cutting edges are less likely to bind and are easier 
to control.

Use the power tool, accessories and tool bits etc. in accordance 
with these instructions, taking into account the working 
conditions and the work to be performed.

 Use of the power tool for 

operations different from those intended could result in a hazardous 
situation.

Keep handles and grasping surfaces dry, clean and free from oil 
and grease.

 Slippery handles and grasping surfaces do not allow for 

safe handling and control of the tool in unexpected situations.

SERVICE

Have your power tool serviced by a qualified repair person using 
only identical replacement parts. 

This will ensure that the safety of 

the power tool is maintained.

SAFETY INSTRUCTIONS FOR MITRE SAWS

Mitre saws are intended to cut wood or wood-like products, they 
cannot be used with abrasive cut-off wheels for cutting ferrous 
material such as bars, rods, studs, etc.

 Abrasive dust causes moving 

parts such as the lower guard to jam. Sparks from abrasive cutting will 
burn the lower guard, the kerf insert and other plastic parts.

Use clamps to support the workpiece whenever possible. If 
supporting the workpiece by hand, you must always keep your 
hand at least 100 mm from either side of the saw blade. Do 
not use this saw to cut pieces that are too small to be securely 
clamped or held by hand.

 If your hand is placed too close to the saw 

blade, there is an increased risk of injury from blade contact.

The workpiece must be stationary and clamped or held against 
both the fence and the table. Do not feed the workpiece into 
the blade or cut “freehand” in any way.

 Unrestrained or moving 

workpieces could be thrown at high speeds, causing injury.

Push the saw through the workpiece. Do not pull the saw through 
the workpiece. To make a cut, raise the saw head and pull it out 
over the workpiece without cutting, start the motor, press the 
saw head down and push the saw through the workpiece.

 Cutting 

on the pull stroke is likely to cause the saw blade to climb on top of 
the workpiece and violently throw the blade assembly towards the 
operator.

Never cross your hand over the intended line of cutting either 
in front or behind the saw blade.

 Supporting the workpiece “cross 

Summary of Contents for PS254DB

Page 1: ...PS254DB Original instructions ...

Page 2: ...2 2 Important It is essential that you read the instructions in this manual before assembling operating and maintaining the product Subject to technical modifications ...

Page 3: ...ds zone boundary line 9 Table lock button 10 Mitre detent bypass button 11 Mitre lock lever 12 Control arm 13 Mitre scale 14 Turning table 15 Rotating extension table 16 Saw base 17 Fixed fence 18 Work clamp 19 Mounting holes x 4 20 Slide lock knob 21 Slide bar 22 Crown and baseboard setting lever 23 Crown stop 24 Baseboard lock groove 25 Dust bag 26 Upper blade guard 27 LED switch 28 Depth contro...

Page 4: ... handle 2 Head lock pin 1 Dust bag 2 End of frame assembly 3 Exhaust port Fig 5 1 Mounting holes 2 Mounting surface 3 Base PSU1000 PSUM1000 2 3 Fig 2 1 1 Depth control knob 2 Lock nut 3 Depth stop 4 Head lock pin 1 Sliding fence 2 Fence lock knob 3 Slot Fig 1 ...

Page 5: ...ork clamp 3 Work clamp hole Fig 8 Fig 9 1 Spindle lock button 2 Saw blade 3 Outer flange 4 Blade bolt 5 Arbor 6 Lower blade guard 7 Blade wrench 1 Adjustable throat plate 1 1 1 2 3 2 3 4 5 6 3 4 7 To tighten 2 5 1 Mitre detent bypass button 2 Mitre lock lever 1 2 To loosen ...

Page 6: ...base 4 Mitre lock nut 1 Sliding fence 2 Fixed fence 3 Framing square 4 Turning table 5 Mitre lock lever 6 Mitre detent bypass button 7 Saw blade 8 Screws 1 Mitre lock nut 2 Mitre lock screw 3 Mitre lock lever Underside of mitre lock lever 1 1 2 3 2 3 1 2 3 4 7 6 5 8 8 4 ...

Page 7: ...ghten 7 To loosen 1 Mitre scale 2 Scale indicator 1 Saw blade 2 Framing square 3 Turning table 4 Fixed frence 1 Saw blade 2 Framing square 3 Turning table 4 3 1 1 1 2 2 3 4 5 6 7 1 1 3 2 View of blade not square with fence adjustments are required View of blade not square with turning table adjustments are required 2 1 4 2 2 ...

Page 8: ...Bevel lock knob 4 Bevel detent lever 1 Screws 2 Bevel detent plate 3 Micro adjust screw 1 1 1 1 1 2 3 2 2 2 3 4 1 LED switch 2 Shadow of blade teeth projected onto workpiece 1 Slide lock knob 2 Work clamp Back of bevel lock bracket CROSS CUT Front of bevel lock bracket ...

Page 9: ... engaged 4 Bevel detent lever 5 Bevel lock knob 6 To tighten 7 To loosen Fig 24 Fig 25 Fig 26 1 Work clamp 1 Sliding fence 2 Rotating extension table 2 1 Table lock button 1 Work clamp 1 1 1 1 MITRE CUT EXTENDED MITRE CUT BEVEL DETENT LEVER BEVEL CUT 1 2 5 7 3 4 6 ...

Page 10: ...ece 2 Workpiece supports Fig 30 Fig 31 Fig 32 1 Compound mitre cut 1 Slide saw arm forward 2 Push down 3 Push back 1 Auxiliary fence 2 Align board with edge of mitre table 1 Wide board SLIDE CUT 45º x 45º COMPOUND MITRE CUT 1 1 2 1 1 2 1 2 3 ...

Page 11: ...JOTJEF DPSOFS s 3JHIU TJEF PVUTJEF DPSOFS 1 Fig 34 1 Sliding fence 2 Mitre table 1 3 4 Top edge against fence s FGU TJEF JOTJEF DPSOFS s 3JHIU TJEF PVUTJEF DPSOFS 2 1 Inside corner 2 Sliding fence 3 Outside corner 4 Mitre table Fig 35 1 Work clamp 2 C clamp 3 Workpiece 4 Spacer 1 2 3 1 Cut these grooves with saw 2 Use a chisel to cut out the middle 3 Workpiece ...

Page 12: ...ig 38 Fig 39 Fig 40 Fig 41 Fig 42 1 Hole A 2 Crown stop 3 Hole B 4 Crown stop lock knob 1 Slide lock knob 2 Crown and baseboard setting lever 3 Crown stop 4 Baseboard lock groove RIGHT WRONG 3 3 2 2 1 1 1 4 4 ...

Page 13: ...841 A weighted sound pressure level LpA 95 2 dB A Uncertainty K K 3 dB A Measured values determined according to EN 62841 A weighted sound power level LwA 108 1 dB A Uncertainty K K 3 dB A WARNING The declared noise emission value s have been measured in accordance with a standard test method of EN 62841 1 and EN 62841 3 9 and may be used for comparing one tool with another The declared noise valu...

Page 14: ...om frequent use of tools allow you to become complacent and ignore tool safety principles A careless action can cause severe injury within a fraction of a second POWER TOOL USE AND CARE Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed Do not use the power tool if the switch does...

Page 15: ...easing the switch before the saw head is completely in the down position The braking action of the saw may cause the saw head to be suddenly pulled downward causing a risk of injury SAFETY INSTRUCTIONS FOR WOOD CUTTING BLADE Please read the manual and instructions carefully before using the saw blade and the machine The product must be in good condition the spindle without deformation and vibratio...

Page 16: ...uum cleaner Do not replace the LED with a different type Any repairs must only be carried out by the manufacturer or authorised service agent It is recommended that the product always be supplied via a residual current device having a rated residual current of 30mA or less When using the product voltage fluctuations may affect other electrical products or lighting on the same power circuit Connect...

Page 17: ...ING MITRE FENCES See figure 2 Ŷ Turn the fence lock knob counterclockwise to clear fixed fence slots Ŷ Install the sliding mitre fence Lower fence into fence slots Be sure side of fence lines up flush with side of fixed fence Ŷ Tighten fence lock knob securely Repeat on other side USING THE DEPTH GUIDE See figure 3 When used the depth guide limits the downward travel of the blade when cutting dado...

Page 18: ...ce prior to making the cut The work clamp can be installed and used on either side of the blade To install the work clamp Ŷ Place the work clamp shaft in one of the holes located behind the sliding mitre fence Ŷ Rotate the knob on the work clamp to move it up or down as needed ADJUSTING THE MITRE LOCK See figure 9 10 Prior to squaring the saw blade to the fence ensure the mitre table moves and loc...

Page 19: ...the square as shown in figure 16 adjustments are needed TO ADJUST THE BEVEL See figures 17 18 Ŷ Remove the bevel lock dust cover Ŷ Move the bevel detent lever to the detent disengaged position Ŷ Set the bevel at any angle that allows access to the 4 screws on the back of the bevel lock bracket Ŷ Tighten the bevel lock knob Ŷ Using a 4 mm hex wrench loosen the 4 screws that hold the bevel detent pl...

Page 20: ...allow the saw blade to stop rotating before raising the blade out of workpiece and removing the workpiece from the mitre table TO MAKE EXTENDED MITRE CUTS See figure 22 24 The extended mitre capacity of the saw allows you to make mitre cuts up to 70 Using the mitre extension tables you can cut 22 5 mitres for acute 45 corners WARNING When performing 70 mitre cut only 0 bevel angle is allowed The r...

Page 21: ...l the scale indicator aligns with the desired angle on the mitre scale NOTE When performing 45 bevel compound cut the maximum mitre angle is 45 When performing 70 mitre cut only 0 bevel angle is allowed Ŷ Release the detent release button then push the mitre lock lever down to secure the mitre table Ŷ Loosen the bevel lock knob NOTE Firmly grasp the D handle while loosening the bevel lock knob to ...

Page 22: ...mitre cut as shown in figure 30 it may be necessary to adjust or remove the sliding mitre fence to ensure proper clearance prior to making the cut Make sure the fence lock knob is tightened securely to avoid interference with the saw head CLAMPING WIDE WORKPIECES See figure 32 When cutting wide workpieces such as a nominal 50 mm x 50 mm boards should be clamped securely WARNING Never make a cut by...

Page 23: ...able set left 35 3o 3 Save right end of cut 45o 30o Left Right side of outside corner 1 Top edge of molding against fence 2 Mitre table set right 35 3o 3 Save right end of cut 45o 30o Right Left side of inside corner 1 Bottom edge of molding against fence 2 Mitre table set right 35 3o 3 Save right end of cut 45o 30o Right Right side of inside corner 1 Top edge of molding against fence 2 Mitre tabl...

Page 24: ...nt injury To secure the product prior to movement Ŷ The product should be stored at the zero degree mitre and bevel angle and locked in position The slide should be locked The handle should be locked in the lower safe position with the guards closed To move or transport in a vehicle Ŷ Secure the product prior to movement as described in the manual Ŷ Remove the product from the bench top by releasi...

Page 25: ...2 mm Width of cut Arbor hole and blade size For cutting wood only 2 1 1 2 Adjust the position of sliding fence before performing bevel or compound cuts Do not dispose of electric tools together with household waste material Electric tools and electronic equipment that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility ...

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Page 28: ...www aeg pt com Techtronic Industries GmbH Max Eyth Straße 10 D 71364 Winnenden Germany ...

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