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handed” i.e. holding the workpiece to the right of the saw blade with 
your left hand or vice versa is very dangerous.

Do not reach behind the fence with either hand closer than 100 
mm from either side of the saw blade, to remove wood scraps, 
or for any other reason while the blade is spinning.

 The proximity 

of the spinning saw blade to your hand may not be obvious and you 
may be seriously injured.

Inspect your workpiece before cutting. If the workpiece is 
bowed or warped, clamp it with the outside bowed face toward 
the fence. Always make certain that there is no gap between 
the workpiece, fence and table along the line of the cut.

 Bent or 

warped workpieces can twist or shift and may cause binding on the 
spinning saw blade while cutting. There should be no nails or foreign 
objects in the workpiece.

Do not use the saw until the table is clear of all tools, wood scraps, 
etc., except for the workpiece.

 Small debris or loose pieces of wood 

or other objects that contact the revolving blade can be thrown with 
high speed.

Cut only one workpiece at a time.

 Stacked multiple workpieces 

cannot be adequately clamped or braced and may bind on the blade 
or shift during cutting.

Ensure the mitre saw is mounted or placed on a level, firm work 
surface before use.

 A level and firm work surface reduces the risk of 

the mitre saw becoming unstable.

Plan your work. Every time you change the bevel or mitre angle 
setting, make sure the adjustable fence is set correctly to support 
the workpiece and will not interfere with the blade or the guarding 
system.

 Without turning the tool “ON” and with no workpiece on the 

table, move the saw blade through a complete simulated cut to assure 
there will be no interference or danger of cutting the fence.

Provide adequate support such as table extensions, saw horses, 
etc. for a workpiece that is wider or longer than the table top.

 

Workpieces longer or wider than the mitre saw table can tip if not 
securely supported. If the cut-off piece or workpiece tips, it can lift the 
lower guard or be thrown by the spinning blade.

Do not use another person as a substitute for a table extension 
or as additional support.

 Unstable support for the workpiece can 

cause the blade to bind or the workpiece to shift during the cutting 
operation pulling you and the helper into the spinning blade.

The cut-off piece must not be jammed or pressed by any means 
against the spinning saw blade.

 If confined, i.e. using length stops, 

the cut-off piece could get wedged against the blade and thrown 
violently.

Always use a clamp or a fixture designed to properly support 
round material such as rods or tubing.

 Rods have a tendency to 

roll while being cut, causing the blade to “bite” and pull the work with 
your hand into the blade.

Let the blade reach full speed before contacting the workpiece.

 

This will reduce the risk of the workpiece being thrown.

If the workpiece or blade becomes jammed, turn the mitre saw 
off. Wait for all moving parts to stop and disconnect the plug 
from the power source and/or remove the battery pack. Then 
work to free the jammed material.

 Continued sawing with a jammed 

workpiece could cause loss of control or damage to the mitre saw.

After finishing the cut, release the switch, hold the saw head 
down and wait for the blade to stop before removing the cut-off 
piece.

 Reaching with your hand near the coasting blade is dangerous.

Hold the handle firmly when making an incomplete cut or when 
releasing the switch before the saw head is completely in the 
down position.

 The braking action of the saw may cause the saw 

head to be suddenly pulled downward, causing a risk of injury.

SAFETY INSTRUCTIONS FOR WOOD CUTTING BLADE

Please read the manual and instructions carefully before using the 
saw blade and the machine.

The product must be in good condition, the spindle without 

deformation and vibration.

Do not use the product without the guards in position. Keep guards in 
good working order and properly maintained.

Ensure the operator is adequately trained in safety precautions, 
adjustment and operation of the product.

Always wear goggles and ear protection when using the product. It is 
recommended to wear gloves, sturdy non slipping shoes and apron.

Before using any accessory, consult the instruction manual. The 
improper use of an accessory can cause damage and increase the 
potential for injury.

Use only blades specified in this manual, complying with EN 847-1.

Observe the maximum speed marked on the saw blade. Ensure the 
speed marked on the saw blade is at least equal to the speed marked 
on the saw.

Always use blades with correct size and shape of arbor holes. 
Blades that do not match the mounting hardware of the saw will run 
eccentrically, causing loss of control.

Do not use blades of larger or smaller diameter than recommended. 
Do not use any spacers to make the blade fit onto the spindle.

Check the tips of the saw blade for damage or abnormal appearance 
before each use. Tips that are damaged or loose can become flying 
objects in use and increase the chance of personal injury.

Do not use cracked or distorted saw blades. Do not use saw blades 
that are damaged or deformed.

Scrap the saw blade if damaged, deformed, distorted or cracked, 
repairing is not permitted.

Do not use HSS blades.

Ensure the saw blade is mounted correctly, tighten the arbor nut 
securely before use (tightening torque approx. 12 Nm).

Fastening screw and nuts shall be tightened using the appropriate 
spanner, etc.

Extension of the spanner or tightening using hammer blows is not 
permitted.

Make sure the blade and flanges are clean and the recessed sides of 
the collar are against the blade.

Make sure the blade rotates in the correct direction.

Before work, make a dummy cut without the motor turned on so the 
position of the blade, operation of the guards with respect to other 
machine parts and workpiece may be checked.

Never leave the product unattended.

Do not apply lubricants on the blade when it is running.

Never perform any cleaning or maintenance work when the machine 
is still running and the head is not in the rest position.

Never attempt to stop a machine in motion rapidly by jamming a tool 
or other means against the blade, serious accidents can be caused 
unintentionally in this way.

Disconnect the product from the mains supply or remove battery 
pack before changing blades or carrying out maintenance.

Pay attention to blade packing and unpacking, it is easy to be injured 
by the sharp blade tips.

Use a blade holder or wear gloves when handling a saw blade.

Keep and store the blade in original packaging or other suitable 
packaging, keep in dry conditions and away from chemicals which 
may damage the blade.

ADDITIONAL SAFETY WARNINGS

Always clamp the workpiece safely and securely.

Ensure that the product is always stable and secure (e.g., fixed to a 
bench).

Always wear ear protectors. Exposure to noise can cause hearing loss.

Always wear safety goggles when using the product. It is 
recommended to wear gloves for handling blades and rough material, 
plus sturdy non slip shoes to protect the feet from workpieces which 

Summary of Contents for PS254DB

Page 1: ...PS254DB Original instructions ...

Page 2: ...2 2 Important It is essential that you read the instructions in this manual before assembling operating and maintaining the product Subject to technical modifications ...

Page 3: ...ds zone boundary line 9 Table lock button 10 Mitre detent bypass button 11 Mitre lock lever 12 Control arm 13 Mitre scale 14 Turning table 15 Rotating extension table 16 Saw base 17 Fixed fence 18 Work clamp 19 Mounting holes x 4 20 Slide lock knob 21 Slide bar 22 Crown and baseboard setting lever 23 Crown stop 24 Baseboard lock groove 25 Dust bag 26 Upper blade guard 27 LED switch 28 Depth contro...

Page 4: ... handle 2 Head lock pin 1 Dust bag 2 End of frame assembly 3 Exhaust port Fig 5 1 Mounting holes 2 Mounting surface 3 Base PSU1000 PSUM1000 2 3 Fig 2 1 1 Depth control knob 2 Lock nut 3 Depth stop 4 Head lock pin 1 Sliding fence 2 Fence lock knob 3 Slot Fig 1 ...

Page 5: ...ork clamp 3 Work clamp hole Fig 8 Fig 9 1 Spindle lock button 2 Saw blade 3 Outer flange 4 Blade bolt 5 Arbor 6 Lower blade guard 7 Blade wrench 1 Adjustable throat plate 1 1 1 2 3 2 3 4 5 6 3 4 7 To tighten 2 5 1 Mitre detent bypass button 2 Mitre lock lever 1 2 To loosen ...

Page 6: ...base 4 Mitre lock nut 1 Sliding fence 2 Fixed fence 3 Framing square 4 Turning table 5 Mitre lock lever 6 Mitre detent bypass button 7 Saw blade 8 Screws 1 Mitre lock nut 2 Mitre lock screw 3 Mitre lock lever Underside of mitre lock lever 1 1 2 3 2 3 1 2 3 4 7 6 5 8 8 4 ...

Page 7: ...ghten 7 To loosen 1 Mitre scale 2 Scale indicator 1 Saw blade 2 Framing square 3 Turning table 4 Fixed frence 1 Saw blade 2 Framing square 3 Turning table 4 3 1 1 1 2 2 3 4 5 6 7 1 1 3 2 View of blade not square with fence adjustments are required View of blade not square with turning table adjustments are required 2 1 4 2 2 ...

Page 8: ...Bevel lock knob 4 Bevel detent lever 1 Screws 2 Bevel detent plate 3 Micro adjust screw 1 1 1 1 1 2 3 2 2 2 3 4 1 LED switch 2 Shadow of blade teeth projected onto workpiece 1 Slide lock knob 2 Work clamp Back of bevel lock bracket CROSS CUT Front of bevel lock bracket ...

Page 9: ... engaged 4 Bevel detent lever 5 Bevel lock knob 6 To tighten 7 To loosen Fig 24 Fig 25 Fig 26 1 Work clamp 1 Sliding fence 2 Rotating extension table 2 1 Table lock button 1 Work clamp 1 1 1 1 MITRE CUT EXTENDED MITRE CUT BEVEL DETENT LEVER BEVEL CUT 1 2 5 7 3 4 6 ...

Page 10: ...ece 2 Workpiece supports Fig 30 Fig 31 Fig 32 1 Compound mitre cut 1 Slide saw arm forward 2 Push down 3 Push back 1 Auxiliary fence 2 Align board with edge of mitre table 1 Wide board SLIDE CUT 45º x 45º COMPOUND MITRE CUT 1 1 2 1 1 2 1 2 3 ...

Page 11: ...JOTJEF DPSOFS s 3JHIU TJEF PVUTJEF DPSOFS 1 Fig 34 1 Sliding fence 2 Mitre table 1 3 4 Top edge against fence s FGU TJEF JOTJEF DPSOFS s 3JHIU TJEF PVUTJEF DPSOFS 2 1 Inside corner 2 Sliding fence 3 Outside corner 4 Mitre table Fig 35 1 Work clamp 2 C clamp 3 Workpiece 4 Spacer 1 2 3 1 Cut these grooves with saw 2 Use a chisel to cut out the middle 3 Workpiece ...

Page 12: ...ig 38 Fig 39 Fig 40 Fig 41 Fig 42 1 Hole A 2 Crown stop 3 Hole B 4 Crown stop lock knob 1 Slide lock knob 2 Crown and baseboard setting lever 3 Crown stop 4 Baseboard lock groove RIGHT WRONG 3 3 2 2 1 1 1 4 4 ...

Page 13: ...841 A weighted sound pressure level LpA 95 2 dB A Uncertainty K K 3 dB A Measured values determined according to EN 62841 A weighted sound power level LwA 108 1 dB A Uncertainty K K 3 dB A WARNING The declared noise emission value s have been measured in accordance with a standard test method of EN 62841 1 and EN 62841 3 9 and may be used for comparing one tool with another The declared noise valu...

Page 14: ...om frequent use of tools allow you to become complacent and ignore tool safety principles A careless action can cause severe injury within a fraction of a second POWER TOOL USE AND CARE Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed Do not use the power tool if the switch does...

Page 15: ...easing the switch before the saw head is completely in the down position The braking action of the saw may cause the saw head to be suddenly pulled downward causing a risk of injury SAFETY INSTRUCTIONS FOR WOOD CUTTING BLADE Please read the manual and instructions carefully before using the saw blade and the machine The product must be in good condition the spindle without deformation and vibratio...

Page 16: ...uum cleaner Do not replace the LED with a different type Any repairs must only be carried out by the manufacturer or authorised service agent It is recommended that the product always be supplied via a residual current device having a rated residual current of 30mA or less When using the product voltage fluctuations may affect other electrical products or lighting on the same power circuit Connect...

Page 17: ...ING MITRE FENCES See figure 2 Ŷ Turn the fence lock knob counterclockwise to clear fixed fence slots Ŷ Install the sliding mitre fence Lower fence into fence slots Be sure side of fence lines up flush with side of fixed fence Ŷ Tighten fence lock knob securely Repeat on other side USING THE DEPTH GUIDE See figure 3 When used the depth guide limits the downward travel of the blade when cutting dado...

Page 18: ...ce prior to making the cut The work clamp can be installed and used on either side of the blade To install the work clamp Ŷ Place the work clamp shaft in one of the holes located behind the sliding mitre fence Ŷ Rotate the knob on the work clamp to move it up or down as needed ADJUSTING THE MITRE LOCK See figure 9 10 Prior to squaring the saw blade to the fence ensure the mitre table moves and loc...

Page 19: ...the square as shown in figure 16 adjustments are needed TO ADJUST THE BEVEL See figures 17 18 Ŷ Remove the bevel lock dust cover Ŷ Move the bevel detent lever to the detent disengaged position Ŷ Set the bevel at any angle that allows access to the 4 screws on the back of the bevel lock bracket Ŷ Tighten the bevel lock knob Ŷ Using a 4 mm hex wrench loosen the 4 screws that hold the bevel detent pl...

Page 20: ...allow the saw blade to stop rotating before raising the blade out of workpiece and removing the workpiece from the mitre table TO MAKE EXTENDED MITRE CUTS See figure 22 24 The extended mitre capacity of the saw allows you to make mitre cuts up to 70 Using the mitre extension tables you can cut 22 5 mitres for acute 45 corners WARNING When performing 70 mitre cut only 0 bevel angle is allowed The r...

Page 21: ...l the scale indicator aligns with the desired angle on the mitre scale NOTE When performing 45 bevel compound cut the maximum mitre angle is 45 When performing 70 mitre cut only 0 bevel angle is allowed Ŷ Release the detent release button then push the mitre lock lever down to secure the mitre table Ŷ Loosen the bevel lock knob NOTE Firmly grasp the D handle while loosening the bevel lock knob to ...

Page 22: ...mitre cut as shown in figure 30 it may be necessary to adjust or remove the sliding mitre fence to ensure proper clearance prior to making the cut Make sure the fence lock knob is tightened securely to avoid interference with the saw head CLAMPING WIDE WORKPIECES See figure 32 When cutting wide workpieces such as a nominal 50 mm x 50 mm boards should be clamped securely WARNING Never make a cut by...

Page 23: ...able set left 35 3o 3 Save right end of cut 45o 30o Left Right side of outside corner 1 Top edge of molding against fence 2 Mitre table set right 35 3o 3 Save right end of cut 45o 30o Right Left side of inside corner 1 Bottom edge of molding against fence 2 Mitre table set right 35 3o 3 Save right end of cut 45o 30o Right Right side of inside corner 1 Top edge of molding against fence 2 Mitre tabl...

Page 24: ...nt injury To secure the product prior to movement Ŷ The product should be stored at the zero degree mitre and bevel angle and locked in position The slide should be locked The handle should be locked in the lower safe position with the guards closed To move or transport in a vehicle Ŷ Secure the product prior to movement as described in the manual Ŷ Remove the product from the bench top by releasi...

Page 25: ...2 mm Width of cut Arbor hole and blade size For cutting wood only 2 1 1 2 Adjust the position of sliding fence before performing bevel or compound cuts Do not dispose of electric tools together with household waste material Electric tools and electronic equipment that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility ...

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Page 28: ...www aeg pt com Techtronic Industries GmbH Max Eyth Straße 10 D 71364 Winnenden Germany ...

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