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may fall from the cutting area.

Disconnect the product from the mains supply or remove battery 
pack before carrying out any maintenance or cleaning the product.

Only connect to the mains supply when the product is switched off.

Never reach into the area near the blade unless the blade has 
completely stopped.

Before use, thoroughly check the product, cable and plug for any 
damage or material fatigue. Repairs to the whole product should only 
be carried out by an authorised service centre.

Always use the guards on the product. Do not use the product if the 
guards are not in place and working correctly.

The lower blade guard should only open when the blade is lowered 
to the workpiece and must always be able to move freely and close 
automatically.

Always fix and use extension bar holders for workpiece support 
during operation.

Never alter of modify the product or its function. Your safety may be 
compromised.

Do not use saw blades which are cracked, damaged or deformed.

Do not use saw blades made of high-speed steel.

Only use blades that are sharp. Replace dull blades.

Always use blades with correct size and shape of arbor holes. 
Blades that do not match the mounting hardware of the saw will run 
eccentrically, causing loss of control.

Use only woodworking blades specified in this manual, which comply 
with EN 847-1.

Do not use any flanges, washers and nuts to secure the saw blade 
other than those supplied or indicated in the instruction manual.

It is necessary to select a saw blade which is suitable for the material 
being cut. Never use the product to cut materials other than those 
specified in the intended use section in this manual.

It is important to avoid overheating the blade and melting the plastic 
workpiece when cutting.

It is essential to adhere to the maximum speed specified on the saw 
blade, only use saw blade that are marked with a speed equal or 
higher than the speed marked on the tool.

Replace the table insert when worn or damaged.

Before work, make a dummy cut without the motor turned on so the 
position of the blade, operation of the guards with respect to other 
machine parts, and workpiece may be checked.

When performing mitre, bevel or compound mitre cuts, adjust or 
remove the sliding fence to ensure the correct clearance from the 
blade.

The bracket stop must always be engaged when transporting the 
product.

Keep the floor area free of loose materials, such as chips and cut-offs.

Refrain from removing any cut-offs or other parts of the workpiece 
from the cutting area whilst the product is running and the saw head 
is not in the rest position.

Long workpieces must be adequately supported. The working area 
of the saw includes the whole extent of the workpiece. The operator 
should secure this area from accidental contact from other persons or 
objects which may move the workpiece during operation.

The dust produced when using the product may be harmful to health. 
Use a dust suction system and wear a suitable dust protection mask. 
Remove deposited dust thoroughly with a vacuum cleaner.

Do not replace the LED with a different type. Any repairs must only be 
carried out by the manufacturer or authorised service agent.

It is recommended that the product always be supplied via a residual 
current device having a rated residual current of 30mA or less.

When using the product, voltage fluctuations may affect other 
electrical products or lighting on the same power circuit. Connect the 
product to a power source with an impedance equal to 0.

299

 

:

 to 

minimize voltage fluctuations. Contact your electric power supplier for 
further clarification.

SPECIFIED CONDITIONS OF USE

The mitre saw is intended for sawing solid and bonded wood, 
materials similar to wood, with or without glued veneer and plastics.

The mitre saw is intended to be used only by adult operators who 
have read the instruction manual and understand the risks and 
hazards.

The mitre saw is designed to be fixed at the base to a solid bench 
top or a dedicated work stand. If the base is not securely fixed, the 
whole machine may move during cutting operations, which increases 
the possibility of serious personal injury.

The mitre saw is designed to make bevel and mitre cuts. The 
capacities for the various cuts are provided in the sliding compact 
mitre saw product specifications in this manual.

The mitre saw is to be used in dry conditions, with excellent ambient 
lighting and adequate ventilation.

The mitre saw is intended for consumer use and should only be used 
as described above and is not intended for any other purpose.

RESIDUAL RISKS

Even when the slide compound mitre saw is used as prescribed, it is 
still impossible to completely eliminate certain residual risk factors. 
The following hazards may arise and the operator should pay special 
attention to avoid the following:

 

Ŷ

Risk of contact with uncovered parts of the rotating saw blade.

 

Ŷ

Kick-back of work pieces or parts of work pieces due to improper 
adjustment or handling.

 

Ŷ

Catapulting of faulty carbide tips from the saw blade. Wear Eye 
protection at all times.

 

Ŷ

Damage to the respiratory system. Wear respiratory protection 
masks containing filters appropriate to the materials being 
worked. Ensure adequate workplace ventilation. Do not eat, drink 
or smoke in the work area.

 

Ŷ

Damage to hearing if effective hearing protection is not worn.

 

WARNING! 

Dust from certain paints, coatings, and materials 

may cause irritation or allergic reactions. Dust from wood such as 
oak, beech, MDF, and others are carcinogenic. Materials containing 
asbestos should only be worked on or processed by qualified 
specialist operators.

 

WARNING! 

Injuries may be caused or aggravated by prolonged 

use of a tool. When using any tool for prolonged periods, ensure you 
take regular breaks.

ASSEMBLY

UNPACKING

Packing list

 

Ŷ

Mitre saw x 1

 

Ŷ

Saw blade x 1

 

Ŷ

Dust bag x 1

 

Ŷ

Work clamp x 1

 

Ŷ

Left sliding fence x 1

 

Ŷ

Right sliding fence x 1

 

Ŷ

Operator’s manual x 1

The product requires assembly.

Carefully lift the saw from the carton by holding both the “D” handle 
and carrying handle, and place it on a level work surface.

The product has been shipped with the saw arm secured in the down 
position. To release the saw arm, push down on the top of the saw 
arm, cut the tie-wrap, and pull out the head lock pin.

Summary of Contents for PS254DB

Page 1: ...PS254DB Original instructions ...

Page 2: ...2 2 Important It is essential that you read the instructions in this manual before assembling operating and maintaining the product Subject to technical modifications ...

Page 3: ...ds zone boundary line 9 Table lock button 10 Mitre detent bypass button 11 Mitre lock lever 12 Control arm 13 Mitre scale 14 Turning table 15 Rotating extension table 16 Saw base 17 Fixed fence 18 Work clamp 19 Mounting holes x 4 20 Slide lock knob 21 Slide bar 22 Crown and baseboard setting lever 23 Crown stop 24 Baseboard lock groove 25 Dust bag 26 Upper blade guard 27 LED switch 28 Depth contro...

Page 4: ... handle 2 Head lock pin 1 Dust bag 2 End of frame assembly 3 Exhaust port Fig 5 1 Mounting holes 2 Mounting surface 3 Base PSU1000 PSUM1000 2 3 Fig 2 1 1 Depth control knob 2 Lock nut 3 Depth stop 4 Head lock pin 1 Sliding fence 2 Fence lock knob 3 Slot Fig 1 ...

Page 5: ...ork clamp 3 Work clamp hole Fig 8 Fig 9 1 Spindle lock button 2 Saw blade 3 Outer flange 4 Blade bolt 5 Arbor 6 Lower blade guard 7 Blade wrench 1 Adjustable throat plate 1 1 1 2 3 2 3 4 5 6 3 4 7 To tighten 2 5 1 Mitre detent bypass button 2 Mitre lock lever 1 2 To loosen ...

Page 6: ...base 4 Mitre lock nut 1 Sliding fence 2 Fixed fence 3 Framing square 4 Turning table 5 Mitre lock lever 6 Mitre detent bypass button 7 Saw blade 8 Screws 1 Mitre lock nut 2 Mitre lock screw 3 Mitre lock lever Underside of mitre lock lever 1 1 2 3 2 3 1 2 3 4 7 6 5 8 8 4 ...

Page 7: ...ghten 7 To loosen 1 Mitre scale 2 Scale indicator 1 Saw blade 2 Framing square 3 Turning table 4 Fixed frence 1 Saw blade 2 Framing square 3 Turning table 4 3 1 1 1 2 2 3 4 5 6 7 1 1 3 2 View of blade not square with fence adjustments are required View of blade not square with turning table adjustments are required 2 1 4 2 2 ...

Page 8: ...Bevel lock knob 4 Bevel detent lever 1 Screws 2 Bevel detent plate 3 Micro adjust screw 1 1 1 1 1 2 3 2 2 2 3 4 1 LED switch 2 Shadow of blade teeth projected onto workpiece 1 Slide lock knob 2 Work clamp Back of bevel lock bracket CROSS CUT Front of bevel lock bracket ...

Page 9: ... engaged 4 Bevel detent lever 5 Bevel lock knob 6 To tighten 7 To loosen Fig 24 Fig 25 Fig 26 1 Work clamp 1 Sliding fence 2 Rotating extension table 2 1 Table lock button 1 Work clamp 1 1 1 1 MITRE CUT EXTENDED MITRE CUT BEVEL DETENT LEVER BEVEL CUT 1 2 5 7 3 4 6 ...

Page 10: ...ece 2 Workpiece supports Fig 30 Fig 31 Fig 32 1 Compound mitre cut 1 Slide saw arm forward 2 Push down 3 Push back 1 Auxiliary fence 2 Align board with edge of mitre table 1 Wide board SLIDE CUT 45º x 45º COMPOUND MITRE CUT 1 1 2 1 1 2 1 2 3 ...

Page 11: ...JOTJEF DPSOFS s 3JHIU TJEF PVUTJEF DPSOFS 1 Fig 34 1 Sliding fence 2 Mitre table 1 3 4 Top edge against fence s FGU TJEF JOTJEF DPSOFS s 3JHIU TJEF PVUTJEF DPSOFS 2 1 Inside corner 2 Sliding fence 3 Outside corner 4 Mitre table Fig 35 1 Work clamp 2 C clamp 3 Workpiece 4 Spacer 1 2 3 1 Cut these grooves with saw 2 Use a chisel to cut out the middle 3 Workpiece ...

Page 12: ...ig 38 Fig 39 Fig 40 Fig 41 Fig 42 1 Hole A 2 Crown stop 3 Hole B 4 Crown stop lock knob 1 Slide lock knob 2 Crown and baseboard setting lever 3 Crown stop 4 Baseboard lock groove RIGHT WRONG 3 3 2 2 1 1 1 4 4 ...

Page 13: ...841 A weighted sound pressure level LpA 95 2 dB A Uncertainty K K 3 dB A Measured values determined according to EN 62841 A weighted sound power level LwA 108 1 dB A Uncertainty K K 3 dB A WARNING The declared noise emission value s have been measured in accordance with a standard test method of EN 62841 1 and EN 62841 3 9 and may be used for comparing one tool with another The declared noise valu...

Page 14: ...om frequent use of tools allow you to become complacent and ignore tool safety principles A careless action can cause severe injury within a fraction of a second POWER TOOL USE AND CARE Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed Do not use the power tool if the switch does...

Page 15: ...easing the switch before the saw head is completely in the down position The braking action of the saw may cause the saw head to be suddenly pulled downward causing a risk of injury SAFETY INSTRUCTIONS FOR WOOD CUTTING BLADE Please read the manual and instructions carefully before using the saw blade and the machine The product must be in good condition the spindle without deformation and vibratio...

Page 16: ...uum cleaner Do not replace the LED with a different type Any repairs must only be carried out by the manufacturer or authorised service agent It is recommended that the product always be supplied via a residual current device having a rated residual current of 30mA or less When using the product voltage fluctuations may affect other electrical products or lighting on the same power circuit Connect...

Page 17: ...ING MITRE FENCES See figure 2 Ŷ Turn the fence lock knob counterclockwise to clear fixed fence slots Ŷ Install the sliding mitre fence Lower fence into fence slots Be sure side of fence lines up flush with side of fixed fence Ŷ Tighten fence lock knob securely Repeat on other side USING THE DEPTH GUIDE See figure 3 When used the depth guide limits the downward travel of the blade when cutting dado...

Page 18: ...ce prior to making the cut The work clamp can be installed and used on either side of the blade To install the work clamp Ŷ Place the work clamp shaft in one of the holes located behind the sliding mitre fence Ŷ Rotate the knob on the work clamp to move it up or down as needed ADJUSTING THE MITRE LOCK See figure 9 10 Prior to squaring the saw blade to the fence ensure the mitre table moves and loc...

Page 19: ...the square as shown in figure 16 adjustments are needed TO ADJUST THE BEVEL See figures 17 18 Ŷ Remove the bevel lock dust cover Ŷ Move the bevel detent lever to the detent disengaged position Ŷ Set the bevel at any angle that allows access to the 4 screws on the back of the bevel lock bracket Ŷ Tighten the bevel lock knob Ŷ Using a 4 mm hex wrench loosen the 4 screws that hold the bevel detent pl...

Page 20: ...allow the saw blade to stop rotating before raising the blade out of workpiece and removing the workpiece from the mitre table TO MAKE EXTENDED MITRE CUTS See figure 22 24 The extended mitre capacity of the saw allows you to make mitre cuts up to 70 Using the mitre extension tables you can cut 22 5 mitres for acute 45 corners WARNING When performing 70 mitre cut only 0 bevel angle is allowed The r...

Page 21: ...l the scale indicator aligns with the desired angle on the mitre scale NOTE When performing 45 bevel compound cut the maximum mitre angle is 45 When performing 70 mitre cut only 0 bevel angle is allowed Ŷ Release the detent release button then push the mitre lock lever down to secure the mitre table Ŷ Loosen the bevel lock knob NOTE Firmly grasp the D handle while loosening the bevel lock knob to ...

Page 22: ...mitre cut as shown in figure 30 it may be necessary to adjust or remove the sliding mitre fence to ensure proper clearance prior to making the cut Make sure the fence lock knob is tightened securely to avoid interference with the saw head CLAMPING WIDE WORKPIECES See figure 32 When cutting wide workpieces such as a nominal 50 mm x 50 mm boards should be clamped securely WARNING Never make a cut by...

Page 23: ...able set left 35 3o 3 Save right end of cut 45o 30o Left Right side of outside corner 1 Top edge of molding against fence 2 Mitre table set right 35 3o 3 Save right end of cut 45o 30o Right Left side of inside corner 1 Bottom edge of molding against fence 2 Mitre table set right 35 3o 3 Save right end of cut 45o 30o Right Right side of inside corner 1 Top edge of molding against fence 2 Mitre tabl...

Page 24: ...nt injury To secure the product prior to movement Ŷ The product should be stored at the zero degree mitre and bevel angle and locked in position The slide should be locked The handle should be locked in the lower safe position with the guards closed To move or transport in a vehicle Ŷ Secure the product prior to movement as described in the manual Ŷ Remove the product from the bench top by releasi...

Page 25: ...2 mm Width of cut Arbor hole and blade size For cutting wood only 2 1 1 2 Adjust the position of sliding fence before performing bevel or compound cuts Do not dispose of electric tools together with household waste material Electric tools and electronic equipment that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility ...

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Page 28: ...www aeg pt com Techtronic Industries GmbH Max Eyth Straße 10 D 71364 Winnenden Germany ...

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