background image

19

19

 

Ŷ

Pull the saw arm all the way down and lock in transport position.

 

Ŷ

Loosen the bevel lock knob and disengage the bevel detent lever.

 

Ŷ

Set the saw at the 0º bevel angle, engage the bevel detent lever, 
and ensure the saw engages the detent.

 

Ŷ

Tighten the bevel lock knob.

 

Ŷ

Lift the mitre lock lever to unlock the mitre table.

 

Ŷ

Press the mitre detent button and rotate the mitre table until the 
pointer on the mitre scale is positioned at 0°.

 

Ŷ

Release the mitre detent button and allow the mitre table to 
engage the 0° detent position.

 

Ŷ

Push the mitre lock lever down to lock the mitre table.

 

Ŷ

Lay a framing square flat on the mitre table. Place one leg of the 
square against the fixed fence. Slide the other leg of the square 
against the flat part of the saw blade.

NOTE:

 Make sure that the square contacts the flat part of the saw 

blade, not the blade teeth.

 

Ŷ

The edge of the square and the saw blade should be parallel.

 

Ŷ

If the front or back edge of the saw blade angles away from the 
square as shown in figure 14, adjustments are needed.

 

Ŷ

Rotate the extension tables to their fully extended position. See 
“To Make Extended Mitre Cuts” later in this manual.

 

Ŷ

Lift the mitre lock lever to unlock the mitre table.

 

Ŷ

Press the mitre detent bypass button. Rotate the mitre table until 
the pointer is at the left 15° position on the mitre scale.

 

Ŷ

Using a 4 mm hex key, loosen the 5 screws that hold the mitre 
scale/detent plate in place.

 

Ŷ

Rotate the mitre table to the 0° position on the mitre scale and 
detent engages in the detent plate.

 

Ŷ

Rotate the mitre table until the blade is parallel with the framing 
square.

 

Ŷ

Push the mitre lock lever down to lock the mitre table.

 

Ŷ

Tighten the 4 visible screws that secure the mitre scale/detent 
plate.

 

Ŷ

Lift the mitre lock lever to unlock the mitre table.

 

Ŷ

Press the mitre detent bypass button. Rotate the mitre table until 
the pointer is at the left 15° position on the mitre scale.

 

Ŷ

Tighten the remaining screw to secure the mitre scale/detent 
plate.

SQUARING THE BLADE TO THE MITRE TABLE

See figures 16.

 

Ŷ

Unplug the saw.

 

Ŷ

Pull the saw arm all the way down and lock in transport position.

 

Ŷ

Lift the mitre lock lever to unlock the mitre table.

 

Ŷ

Press the mitre detent bypass half way and rotate the mitre table 
until the pointer on the mitre scale is positioned at 0°.

 

Ŷ

Release the mitre detent bypass and allow the mitre table to 
engage the 0° detent position.

 

Ŷ

Push the mitre lock lever down to lock the mitre table.

 

Ŷ

Loosen the bevel lock knob and disengage the bevel detent lever.

 

Ŷ

Set the saw at the 0º bevel angle, engage the bevel detent lever 
and ensure the saw engages the detent.

 

Ŷ

Tighten the bevel lock knob.

 

Ŷ

Place a combination square against the mitre table and the flat 
part of the saw blade.

NOTE:

 Make sure that the square contacts the flat part of the saw 

blade, not the blade teeth.

 

Ŷ

Rotate the blade by hand and check the blade-to-table alignment 
at several points.

 

Ŷ

The edge of the square and the saw blade should be parallel.

 

Ŷ

If the top or bottom of the saw blade angles away from the square 
as shown in figure 16, adjustments are needed.

TO ADJUST THE BEVEL

See figures 17 - 18.

 

Ŷ

Remove the bevel lock dust cover.

 

Ŷ

Move the bevel detent lever to the detent disengaged position.

 

Ŷ

Set the bevel at any angle that allows access to the 4 screws on 
the back of the bevel lock bracket.

 

Ŷ

Tighten the bevel lock knob.

 

Ŷ

Using a 4 mm hex wrench, loosen the 4 screws that hold the bevel 
detent plate in place. Do not remove the screws.

 

Ŷ

Loosen the bevel lock knob and move the bevel detent lever to 
the detent disengaged position.

 

Ŷ

Set the bevel angle at 0°.

 

Ŷ

Move the bevel detent lever to the detent engaged position.

 

Ŷ

Check the 0° angle using a combination square.

 

Ŷ

If adjustment is needed, use a 4 mm hex key to turn the micro 
adjust screw on the front of the bevel lock bracket to adjust the 
saw to the 0° bevel angle.

 

Ŷ

Tighten the bevel lock knob.

 

Ŷ

Tighten the 2 outermost screws that retain the bevel detent plate.

 

Ŷ

Loosen the bevel lock knob and set the bevel at any angle that 
allows access to the 2 remaining screws on the back of the bevel 
lock bracket.

 

Ŷ

Tighten the bevel lock knob.

 

Ŷ

Tighten the remaining 2 screws that retain the bevel detent plate.

 

Ŷ

Replace the bevel lock dust cover and tighten the screws securely.

OPERATION

 

WARNING! 

Do not allow familiarity with products to make you 

careless. Remember that a careless fraction of a second is sufficient 
to inflict severe injury.

 

WARNING! 

Always wear eye protection with side shields. Failure 

to do so could result in objects being thrown into your eyes, resulting 
in possible serious injury.

 

WARNING! 

Do not use any attachments or accessories not 

recommended by the manufacturer of the product. The use of 
attachments or accessories not recommended can result in serious 
personal injury.

 

WARNING! 

To avoid serious personal injury, always push the 

mitre lock lever down and tighten the bevel lock knob securely before 
making a cut. Failure to do so could result in movement of the control 
arm or mitre table while making a cut.

 

WARNING! 

To avoid serious personal injury, keep your hands 

outside the no hands zone, at least 100 mm from blade. Never 
perform any cutting operation freehand (without holding workpiece 
against the fence). The blade could grab the workpiece if it slips or 
twists.

 

WARNING! 

Before starting any cutting operation, clamp or bolt 

your mitre saw to a workbench or leg stand. Never operate your mitre 
saw on the floor or in a crouched position. Failure to heed this warning 
can result in serious personal injury.

 

WARNING! 

Do not start your compound mitre saw without 

checking for interference between the blade and the mitre fence. 
Damage could result to the blade if it strikes the mitre fence during 
operation of the saw. Failure to heed this warning can also result in 
serious personal injury.

CUTTING WITH YOUR SLIDING COMPOUND MITRE SAW

 

WARNING! 

When using a work clamp or C-clamp to secure 

your workpiece, clamp workpiece on one side of the blade only. The 
workpiece must remain free on one side of the blade to prevent the 
blade from binding in workpiece. The workpiece binding the blade 
will cause motor stalling and kickback. This situation could cause an 
accident resulting in possible serious personal injury.

 

WARNING! 

Never move the workpiece or make adjustment to 

Summary of Contents for PS254DB

Page 1: ...PS254DB Original instructions ...

Page 2: ...2 2 Important It is essential that you read the instructions in this manual before assembling operating and maintaining the product Subject to technical modifications ...

Page 3: ...ds zone boundary line 9 Table lock button 10 Mitre detent bypass button 11 Mitre lock lever 12 Control arm 13 Mitre scale 14 Turning table 15 Rotating extension table 16 Saw base 17 Fixed fence 18 Work clamp 19 Mounting holes x 4 20 Slide lock knob 21 Slide bar 22 Crown and baseboard setting lever 23 Crown stop 24 Baseboard lock groove 25 Dust bag 26 Upper blade guard 27 LED switch 28 Depth contro...

Page 4: ... handle 2 Head lock pin 1 Dust bag 2 End of frame assembly 3 Exhaust port Fig 5 1 Mounting holes 2 Mounting surface 3 Base PSU1000 PSUM1000 2 3 Fig 2 1 1 Depth control knob 2 Lock nut 3 Depth stop 4 Head lock pin 1 Sliding fence 2 Fence lock knob 3 Slot Fig 1 ...

Page 5: ...ork clamp 3 Work clamp hole Fig 8 Fig 9 1 Spindle lock button 2 Saw blade 3 Outer flange 4 Blade bolt 5 Arbor 6 Lower blade guard 7 Blade wrench 1 Adjustable throat plate 1 1 1 2 3 2 3 4 5 6 3 4 7 To tighten 2 5 1 Mitre detent bypass button 2 Mitre lock lever 1 2 To loosen ...

Page 6: ...base 4 Mitre lock nut 1 Sliding fence 2 Fixed fence 3 Framing square 4 Turning table 5 Mitre lock lever 6 Mitre detent bypass button 7 Saw blade 8 Screws 1 Mitre lock nut 2 Mitre lock screw 3 Mitre lock lever Underside of mitre lock lever 1 1 2 3 2 3 1 2 3 4 7 6 5 8 8 4 ...

Page 7: ...ghten 7 To loosen 1 Mitre scale 2 Scale indicator 1 Saw blade 2 Framing square 3 Turning table 4 Fixed frence 1 Saw blade 2 Framing square 3 Turning table 4 3 1 1 1 2 2 3 4 5 6 7 1 1 3 2 View of blade not square with fence adjustments are required View of blade not square with turning table adjustments are required 2 1 4 2 2 ...

Page 8: ...Bevel lock knob 4 Bevel detent lever 1 Screws 2 Bevel detent plate 3 Micro adjust screw 1 1 1 1 1 2 3 2 2 2 3 4 1 LED switch 2 Shadow of blade teeth projected onto workpiece 1 Slide lock knob 2 Work clamp Back of bevel lock bracket CROSS CUT Front of bevel lock bracket ...

Page 9: ... engaged 4 Bevel detent lever 5 Bevel lock knob 6 To tighten 7 To loosen Fig 24 Fig 25 Fig 26 1 Work clamp 1 Sliding fence 2 Rotating extension table 2 1 Table lock button 1 Work clamp 1 1 1 1 MITRE CUT EXTENDED MITRE CUT BEVEL DETENT LEVER BEVEL CUT 1 2 5 7 3 4 6 ...

Page 10: ...ece 2 Workpiece supports Fig 30 Fig 31 Fig 32 1 Compound mitre cut 1 Slide saw arm forward 2 Push down 3 Push back 1 Auxiliary fence 2 Align board with edge of mitre table 1 Wide board SLIDE CUT 45º x 45º COMPOUND MITRE CUT 1 1 2 1 1 2 1 2 3 ...

Page 11: ...JOTJEF DPSOFS s 3JHIU TJEF PVUTJEF DPSOFS 1 Fig 34 1 Sliding fence 2 Mitre table 1 3 4 Top edge against fence s FGU TJEF JOTJEF DPSOFS s 3JHIU TJEF PVUTJEF DPSOFS 2 1 Inside corner 2 Sliding fence 3 Outside corner 4 Mitre table Fig 35 1 Work clamp 2 C clamp 3 Workpiece 4 Spacer 1 2 3 1 Cut these grooves with saw 2 Use a chisel to cut out the middle 3 Workpiece ...

Page 12: ...ig 38 Fig 39 Fig 40 Fig 41 Fig 42 1 Hole A 2 Crown stop 3 Hole B 4 Crown stop lock knob 1 Slide lock knob 2 Crown and baseboard setting lever 3 Crown stop 4 Baseboard lock groove RIGHT WRONG 3 3 2 2 1 1 1 4 4 ...

Page 13: ...841 A weighted sound pressure level LpA 95 2 dB A Uncertainty K K 3 dB A Measured values determined according to EN 62841 A weighted sound power level LwA 108 1 dB A Uncertainty K K 3 dB A WARNING The declared noise emission value s have been measured in accordance with a standard test method of EN 62841 1 and EN 62841 3 9 and may be used for comparing one tool with another The declared noise valu...

Page 14: ...om frequent use of tools allow you to become complacent and ignore tool safety principles A careless action can cause severe injury within a fraction of a second POWER TOOL USE AND CARE Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed Do not use the power tool if the switch does...

Page 15: ...easing the switch before the saw head is completely in the down position The braking action of the saw may cause the saw head to be suddenly pulled downward causing a risk of injury SAFETY INSTRUCTIONS FOR WOOD CUTTING BLADE Please read the manual and instructions carefully before using the saw blade and the machine The product must be in good condition the spindle without deformation and vibratio...

Page 16: ...uum cleaner Do not replace the LED with a different type Any repairs must only be carried out by the manufacturer or authorised service agent It is recommended that the product always be supplied via a residual current device having a rated residual current of 30mA or less When using the product voltage fluctuations may affect other electrical products or lighting on the same power circuit Connect...

Page 17: ...ING MITRE FENCES See figure 2 Ŷ Turn the fence lock knob counterclockwise to clear fixed fence slots Ŷ Install the sliding mitre fence Lower fence into fence slots Be sure side of fence lines up flush with side of fixed fence Ŷ Tighten fence lock knob securely Repeat on other side USING THE DEPTH GUIDE See figure 3 When used the depth guide limits the downward travel of the blade when cutting dado...

Page 18: ...ce prior to making the cut The work clamp can be installed and used on either side of the blade To install the work clamp Ŷ Place the work clamp shaft in one of the holes located behind the sliding mitre fence Ŷ Rotate the knob on the work clamp to move it up or down as needed ADJUSTING THE MITRE LOCK See figure 9 10 Prior to squaring the saw blade to the fence ensure the mitre table moves and loc...

Page 19: ...the square as shown in figure 16 adjustments are needed TO ADJUST THE BEVEL See figures 17 18 Ŷ Remove the bevel lock dust cover Ŷ Move the bevel detent lever to the detent disengaged position Ŷ Set the bevel at any angle that allows access to the 4 screws on the back of the bevel lock bracket Ŷ Tighten the bevel lock knob Ŷ Using a 4 mm hex wrench loosen the 4 screws that hold the bevel detent pl...

Page 20: ...allow the saw blade to stop rotating before raising the blade out of workpiece and removing the workpiece from the mitre table TO MAKE EXTENDED MITRE CUTS See figure 22 24 The extended mitre capacity of the saw allows you to make mitre cuts up to 70 Using the mitre extension tables you can cut 22 5 mitres for acute 45 corners WARNING When performing 70 mitre cut only 0 bevel angle is allowed The r...

Page 21: ...l the scale indicator aligns with the desired angle on the mitre scale NOTE When performing 45 bevel compound cut the maximum mitre angle is 45 When performing 70 mitre cut only 0 bevel angle is allowed Ŷ Release the detent release button then push the mitre lock lever down to secure the mitre table Ŷ Loosen the bevel lock knob NOTE Firmly grasp the D handle while loosening the bevel lock knob to ...

Page 22: ...mitre cut as shown in figure 30 it may be necessary to adjust or remove the sliding mitre fence to ensure proper clearance prior to making the cut Make sure the fence lock knob is tightened securely to avoid interference with the saw head CLAMPING WIDE WORKPIECES See figure 32 When cutting wide workpieces such as a nominal 50 mm x 50 mm boards should be clamped securely WARNING Never make a cut by...

Page 23: ...able set left 35 3o 3 Save right end of cut 45o 30o Left Right side of outside corner 1 Top edge of molding against fence 2 Mitre table set right 35 3o 3 Save right end of cut 45o 30o Right Left side of inside corner 1 Bottom edge of molding against fence 2 Mitre table set right 35 3o 3 Save right end of cut 45o 30o Right Right side of inside corner 1 Top edge of molding against fence 2 Mitre tabl...

Page 24: ...nt injury To secure the product prior to movement Ŷ The product should be stored at the zero degree mitre and bevel angle and locked in position The slide should be locked The handle should be locked in the lower safe position with the guards closed To move or transport in a vehicle Ŷ Secure the product prior to movement as described in the manual Ŷ Remove the product from the bench top by releasi...

Page 25: ...2 mm Width of cut Arbor hole and blade size For cutting wood only 2 1 1 2 Adjust the position of sliding fence before performing bevel or compound cuts Do not dispose of electric tools together with household waste material Electric tools and electronic equipment that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility ...

Page 26: ...26 26 ...

Page 27: ...27 27 ...

Page 28: ...www aeg pt com Techtronic Industries GmbH Max Eyth Straße 10 D 71364 Winnenden Germany ...

Reviews: