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any cutting angle while the saw is running and the blade is rotating. 
Any slip can result in contact with the blade causing serious personal 
injury.

 

WARNING! 

Do not try to cut narrow pieces using the sliding 

feature. Failure to heed this warning could result in serious personal 
injury.

LED LIGHTING SYSTEM

See figure 19.

The LED lighting system casts the shadow of the blade onto the 
workpiece. This results in greater accuracy of cuts and requires no 
adjustments.

To use this feature, turn the LED switch on.

Bring the saw arm down so the blade is approximately 10 mm from 
the workpiece. The shadow of the blade will be projected onto the 
workpiece, indicating where the blade teeth will make contact as the 
cut is made.

 

WARNING! 

Do not stare at the LED light when it is switched on.

TO MAKE NON-SLIDING CUTS

 

WARNING! 

Securely tighten the slide lock knob when making any 

non-sliding cuts. Failure to tighten the knob could result in the saw 
head moving during the cutting operation.

TO MITRE CUT/CROSS CUT

See figure 20 - 21.

A cross cut is made by cutting across the grain of the workpiece. A 
straight cross cut is made with the mitre table set at the 0° position. 
Mitre cross cuts are made with the mitre table set at some angle other 
than 0°.

 

Ŷ

Slide the saw head to its most rearward position and tighten the 
slide lock knob securely.

 

Ŷ

Pull out the head lock pin and lift saw arm to its full height.

To move the mitre table to any of the indexed mitre stops (0°, 
15°, 22.5°, 31.6°, 45°, 60° and 67.5° left or right):

 

Ŷ

Move the mitre table to an indexed mitre stop position and 
release mitre detent bypass button. The mitre table will click into 
place when it reaches an indexed stop.

 

Ŷ

Push the mitre lock lever down to lock the mitre table.

To move the mitre table to any desired position on the mitre 
scale: 

 

Ŷ

Lift the mitre lock lever, then press the mitre detent bypass 
button. The mitre table will move freely left or right.

 

Ŷ

Push the mitre lock lever down to lock the mitre table.

 

Ŷ

Place the workpiece flat on the mitre table with one edge securely 
against the fence. If the board is warped, place the convex side 
against the fence. If the concave edge of a board is placed against 
the fence, the board could collapse on the blade at the end of the 
cut, jamming the blade. See Figures 41 - 42.

 

Ŷ

When cutting long pieces of lumber or molding, support the 
opposite end of the workpiece with a roller stand or with a work 
surface level with the saw table. See Figure 31.

 

Ŷ

Align cutting line on the workpiece with the edge of saw blade.

 

Ŷ

Turn the LED switch on to project the blade shadow onto the 
workpiece.

 

Ŷ

Grasp the workpiece firmly with one hand and secure it against 
the fence. Use the work clamp or a C-clamp to secure the 
workpiece when possible.

 

Ŷ

Before turning on the saw, perform a dry run of the cutting 
operation to make sure that no problems will occur when the cut 
is made.

 

Ŷ

Grasp the saw handle firmly. Turn the switch on and allow several 
seconds for the blade to reach maximum speed.

 

Ŷ

Slowly lower the blade into and through the workpiece.

 

Ŷ

Release the switch trigger and allow the saw blade to stop 
rotating before raising the blade out of workpiece and removing 

the workpiece from the mitre table.

TO MAKE EXTENDED MITRE CUTS

See figure 22 - 24.

The extended mitre capacity of the saw allows you to make mitre cuts 
up to 70°. Using the mitre extension tables, you can cut 22.5° mitres 
for acute 45° corners.

 

WARNING! When performing 70° mitre cut, only 0° bevel 

angle is allowed.

The rotating extension tables can be set to one of three positions, 
depending on the desired type of cut.

 

WARNING!

 Do not set the extension tables to the unlocked 

positions. Set to one of the three locked positions only.

Use the rotating extension tables when making mitre cuts greater 
than 45°.

 

Ŷ

Slide the saw head to its most rearward position and tighten the 
slide lock knob securely.

 

Ŷ

Pull out the head lock pin and lift saw arm to its full height.

 

Ŷ

Slide out the fence on the side opposite of where the cut will be 
made. This ensures that the bevel lock bracket will not bump 
against the fence when setting the blade for extended mitre cuts.

 

Ŷ

To rotate the extension tables outward, press the table lock 
button and select one of the preset positions.

 

Ŷ

Release the table lock button and move the table until it locks 
into position.

 

Ŷ

Lift the mitre lock lever to unlock the mitre table and press the 
detent bypass button. Rotate the mitre table until the pointer 
aligns with the desired angle on the mitre scale.

 

Ŷ

Push the mitre lock lever down to lock the mitre table.

 

Ŷ

Align cutting line on the workpiece with the edge of saw blade.

 

Ŷ

Turn the LED switch on to project the blade shadow onto the 
workpiece.

 

WARNING! 

For extended mitre cuts, place the clamp on the large 

mitre angle side of the table. Clamping or holding the workpiece on 
the small mitre angle side of the table may place your hand too close 
to the blade and cause serious personal injury.

 

Ŷ

Grasp the workpiece firmly with one hand and secure it against 
the fence. Use the work clamp or a C-clamp to secure the 
workpiece when possible.

 

Ŷ

Before turning on the saw, perform a dry run of the cutting 
operation to make sure that no problems will occur when the cut 
is made.

 

Ŷ

Grasp the saw handle firmly. Turn on the switch and allow several 
seconds for the blade to reach maximum speed.

 

Ŷ

Slowly lower the blade into and through the workpiece.

 

Ŷ

Release the switch trigger and allow the saw blade to stop rotating 
before raising the blade out of the workpiece and removing the 
workpiece from the mitre table.

TO BEVEL CUT

See figure 25 - 26.

A bevel cut is made by cutting across the grain of the workpiece with 
the blade angled to the workpiece. A straight bevel cut is made with 
the mitre table set at the zero degree position and the blade set at 
an angle.

Bevel cuts may be made by angling the blade to the left or right.

NOTE:

 It may be necessary to adjust or remove the sliding mitre 

fence to insure proper clearance prior to making the cut. Make sure 
the fence lock knob is tightened securely to avoid interference with 
the saw head.

 

Ŷ

Make sure the slide lock knob is tightened securely.

 

Ŷ

Pull out the head lock pin and lift saw arm to its full height.

 

Ŷ

Lift the mitre lock lever and press the mitre detent bypass button. 
Set the mitre table to zero.

 

Ŷ

Push the mitre lock lever down to lock the mitre table.

Summary of Contents for PS254DB

Page 1: ...PS254DB Original instructions ...

Page 2: ...2 2 Important It is essential that you read the instructions in this manual before assembling operating and maintaining the product Subject to technical modifications ...

Page 3: ...ds zone boundary line 9 Table lock button 10 Mitre detent bypass button 11 Mitre lock lever 12 Control arm 13 Mitre scale 14 Turning table 15 Rotating extension table 16 Saw base 17 Fixed fence 18 Work clamp 19 Mounting holes x 4 20 Slide lock knob 21 Slide bar 22 Crown and baseboard setting lever 23 Crown stop 24 Baseboard lock groove 25 Dust bag 26 Upper blade guard 27 LED switch 28 Depth contro...

Page 4: ... handle 2 Head lock pin 1 Dust bag 2 End of frame assembly 3 Exhaust port Fig 5 1 Mounting holes 2 Mounting surface 3 Base PSU1000 PSUM1000 2 3 Fig 2 1 1 Depth control knob 2 Lock nut 3 Depth stop 4 Head lock pin 1 Sliding fence 2 Fence lock knob 3 Slot Fig 1 ...

Page 5: ...ork clamp 3 Work clamp hole Fig 8 Fig 9 1 Spindle lock button 2 Saw blade 3 Outer flange 4 Blade bolt 5 Arbor 6 Lower blade guard 7 Blade wrench 1 Adjustable throat plate 1 1 1 2 3 2 3 4 5 6 3 4 7 To tighten 2 5 1 Mitre detent bypass button 2 Mitre lock lever 1 2 To loosen ...

Page 6: ...base 4 Mitre lock nut 1 Sliding fence 2 Fixed fence 3 Framing square 4 Turning table 5 Mitre lock lever 6 Mitre detent bypass button 7 Saw blade 8 Screws 1 Mitre lock nut 2 Mitre lock screw 3 Mitre lock lever Underside of mitre lock lever 1 1 2 3 2 3 1 2 3 4 7 6 5 8 8 4 ...

Page 7: ...ghten 7 To loosen 1 Mitre scale 2 Scale indicator 1 Saw blade 2 Framing square 3 Turning table 4 Fixed frence 1 Saw blade 2 Framing square 3 Turning table 4 3 1 1 1 2 2 3 4 5 6 7 1 1 3 2 View of blade not square with fence adjustments are required View of blade not square with turning table adjustments are required 2 1 4 2 2 ...

Page 8: ...Bevel lock knob 4 Bevel detent lever 1 Screws 2 Bevel detent plate 3 Micro adjust screw 1 1 1 1 1 2 3 2 2 2 3 4 1 LED switch 2 Shadow of blade teeth projected onto workpiece 1 Slide lock knob 2 Work clamp Back of bevel lock bracket CROSS CUT Front of bevel lock bracket ...

Page 9: ... engaged 4 Bevel detent lever 5 Bevel lock knob 6 To tighten 7 To loosen Fig 24 Fig 25 Fig 26 1 Work clamp 1 Sliding fence 2 Rotating extension table 2 1 Table lock button 1 Work clamp 1 1 1 1 MITRE CUT EXTENDED MITRE CUT BEVEL DETENT LEVER BEVEL CUT 1 2 5 7 3 4 6 ...

Page 10: ...ece 2 Workpiece supports Fig 30 Fig 31 Fig 32 1 Compound mitre cut 1 Slide saw arm forward 2 Push down 3 Push back 1 Auxiliary fence 2 Align board with edge of mitre table 1 Wide board SLIDE CUT 45º x 45º COMPOUND MITRE CUT 1 1 2 1 1 2 1 2 3 ...

Page 11: ...JOTJEF DPSOFS s 3JHIU TJEF PVUTJEF DPSOFS 1 Fig 34 1 Sliding fence 2 Mitre table 1 3 4 Top edge against fence s FGU TJEF JOTJEF DPSOFS s 3JHIU TJEF PVUTJEF DPSOFS 2 1 Inside corner 2 Sliding fence 3 Outside corner 4 Mitre table Fig 35 1 Work clamp 2 C clamp 3 Workpiece 4 Spacer 1 2 3 1 Cut these grooves with saw 2 Use a chisel to cut out the middle 3 Workpiece ...

Page 12: ...ig 38 Fig 39 Fig 40 Fig 41 Fig 42 1 Hole A 2 Crown stop 3 Hole B 4 Crown stop lock knob 1 Slide lock knob 2 Crown and baseboard setting lever 3 Crown stop 4 Baseboard lock groove RIGHT WRONG 3 3 2 2 1 1 1 4 4 ...

Page 13: ...841 A weighted sound pressure level LpA 95 2 dB A Uncertainty K K 3 dB A Measured values determined according to EN 62841 A weighted sound power level LwA 108 1 dB A Uncertainty K K 3 dB A WARNING The declared noise emission value s have been measured in accordance with a standard test method of EN 62841 1 and EN 62841 3 9 and may be used for comparing one tool with another The declared noise valu...

Page 14: ...om frequent use of tools allow you to become complacent and ignore tool safety principles A careless action can cause severe injury within a fraction of a second POWER TOOL USE AND CARE Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed Do not use the power tool if the switch does...

Page 15: ...easing the switch before the saw head is completely in the down position The braking action of the saw may cause the saw head to be suddenly pulled downward causing a risk of injury SAFETY INSTRUCTIONS FOR WOOD CUTTING BLADE Please read the manual and instructions carefully before using the saw blade and the machine The product must be in good condition the spindle without deformation and vibratio...

Page 16: ...uum cleaner Do not replace the LED with a different type Any repairs must only be carried out by the manufacturer or authorised service agent It is recommended that the product always be supplied via a residual current device having a rated residual current of 30mA or less When using the product voltage fluctuations may affect other electrical products or lighting on the same power circuit Connect...

Page 17: ...ING MITRE FENCES See figure 2 Ŷ Turn the fence lock knob counterclockwise to clear fixed fence slots Ŷ Install the sliding mitre fence Lower fence into fence slots Be sure side of fence lines up flush with side of fixed fence Ŷ Tighten fence lock knob securely Repeat on other side USING THE DEPTH GUIDE See figure 3 When used the depth guide limits the downward travel of the blade when cutting dado...

Page 18: ...ce prior to making the cut The work clamp can be installed and used on either side of the blade To install the work clamp Ŷ Place the work clamp shaft in one of the holes located behind the sliding mitre fence Ŷ Rotate the knob on the work clamp to move it up or down as needed ADJUSTING THE MITRE LOCK See figure 9 10 Prior to squaring the saw blade to the fence ensure the mitre table moves and loc...

Page 19: ...the square as shown in figure 16 adjustments are needed TO ADJUST THE BEVEL See figures 17 18 Ŷ Remove the bevel lock dust cover Ŷ Move the bevel detent lever to the detent disengaged position Ŷ Set the bevel at any angle that allows access to the 4 screws on the back of the bevel lock bracket Ŷ Tighten the bevel lock knob Ŷ Using a 4 mm hex wrench loosen the 4 screws that hold the bevel detent pl...

Page 20: ...allow the saw blade to stop rotating before raising the blade out of workpiece and removing the workpiece from the mitre table TO MAKE EXTENDED MITRE CUTS See figure 22 24 The extended mitre capacity of the saw allows you to make mitre cuts up to 70 Using the mitre extension tables you can cut 22 5 mitres for acute 45 corners WARNING When performing 70 mitre cut only 0 bevel angle is allowed The r...

Page 21: ...l the scale indicator aligns with the desired angle on the mitre scale NOTE When performing 45 bevel compound cut the maximum mitre angle is 45 When performing 70 mitre cut only 0 bevel angle is allowed Ŷ Release the detent release button then push the mitre lock lever down to secure the mitre table Ŷ Loosen the bevel lock knob NOTE Firmly grasp the D handle while loosening the bevel lock knob to ...

Page 22: ...mitre cut as shown in figure 30 it may be necessary to adjust or remove the sliding mitre fence to ensure proper clearance prior to making the cut Make sure the fence lock knob is tightened securely to avoid interference with the saw head CLAMPING WIDE WORKPIECES See figure 32 When cutting wide workpieces such as a nominal 50 mm x 50 mm boards should be clamped securely WARNING Never make a cut by...

Page 23: ...able set left 35 3o 3 Save right end of cut 45o 30o Left Right side of outside corner 1 Top edge of molding against fence 2 Mitre table set right 35 3o 3 Save right end of cut 45o 30o Right Left side of inside corner 1 Bottom edge of molding against fence 2 Mitre table set right 35 3o 3 Save right end of cut 45o 30o Right Right side of inside corner 1 Top edge of molding against fence 2 Mitre tabl...

Page 24: ...nt injury To secure the product prior to movement Ŷ The product should be stored at the zero degree mitre and bevel angle and locked in position The slide should be locked The handle should be locked in the lower safe position with the guards closed To move or transport in a vehicle Ŷ Secure the product prior to movement as described in the manual Ŷ Remove the product from the bench top by releasi...

Page 25: ...2 mm Width of cut Arbor hole and blade size For cutting wood only 2 1 1 2 Adjust the position of sliding fence before performing bevel or compound cuts Do not dispose of electric tools together with household waste material Electric tools and electronic equipment that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility ...

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Page 28: ...www aeg pt com Techtronic Industries GmbH Max Eyth Straße 10 D 71364 Winnenden Germany ...

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