AEI E-STOP09, Assembly Instructions, Care And Maintenance

Page 1: ...injury or property damage Please read the installation operation and maintenance instructions thoroughly before installing or servicing this appliance For your safety If you smell gas 1 Open windows 2...

Page 2: ...timer shutoff We have made every effort to thoroughly address all safety assembly and use issues for this product in the manual to follow We strongly encourage that you read and understand the materia...

Page 3: ...h the latest in safety technology Important safety information is presented throughout this manual for your safety and that of any users We have designed this product to provide you with many years of...

Page 4: ...S NEEDED SCHEMATICS BOX WIRING INSTRUCTIONS TIMER SETTINGS AND TIMER OPERATING INSTRUCTIONS E STOP BUTTON FUNCTION AND OPERATION ASCO VALVE INSTALLATION MAINTENANCE INSTRUCTIONS TESTING FOR GAS LEAKS...

Page 5: ...lease check the Timer box and Solenoid Valve with the following parts breakdown Even though we exercise extreme quality control procedures occasionally we will have a missing part or a part may have b...

Page 6: ...s timer shutoff requires a qualified gas appliance technician Installation is the responsibility of the customer All repair or services should be done by a qualified gas appliance technician Warning I...

Page 7: ...Valve Dimensions height 4 5 Width 4 Depth 2 25 Box Dimensions height 9 5 Width 5 75 Depth box 3 75 Including button 5 5 7...

Page 8: ...rtie doivent etre utilisees Rotate timer dial clockwise only Do not move the clock hands on the timer Moving the clock hands can damage the timer CLOCK MOTOR 120 VAC 60 HZ CLOCK MOTOR VOLTAGE AND CYCL...

Page 9: ...leaks or reason for activation before resetting Resetting Instructions Resetting the E STOP means a person manually intervenes and unlatches the button by rotating the button to the right Tamper Resi...

Page 10: ...temperature or a shorted solenoid etc This unique feature is a standard feature only in solenoids with black explosionproof dust ignitionproof enclosures Types 7 9 A CAUTION To protect the solenoid va...

Page 11: ...vided Additional Wiring Instructions For Optional Features Open Frame solenoid with 1 4 spade terminals For solenoids supplied with screw terminal connections use 12 18 AWG stranded copper wire rated...

Page 12: ...cleaning the valve Preventive Maintenance Keep the medium flowing through the solenoid opera tor or valve as free from dirt and foreign material as possible Periodic exercise of the valve should be co...

Page 13: ...dapter to 90 inch pounds maximum 10 2 Nm maximum Then make up piping or tubing to pipe adapter on solenoid 3 4 5 6 7 Disassembly and Reassembly of Solenoids Remove solenoid see Solenoid Replacement Re...

Page 14: ...id down Then pry here to lift nameplate retainer and push to remove red cap nameplate retainer grounding wire green or green with yellow stripes solenoid with 1 2I NPT 0 9375 26UNS 2A thread core AC c...

Page 15: ...nd grounding terminal socket head screw screw terminal block see note grounding screw and cup washer Junction Box Solenoid Note Junction box with screw terminals shown With screw terminal block remove...

Page 16: ...ASCO Valve Inc 50 Hanover Road Florham Park New Jersey 07932 l M V 6584_R16_sec2 www ascovalve com 16...

Page 17: ...Testing is also required after valve disassembly and reassembly for inspection cleaning or rebuilding OPERATION Normally Closed Valve is closed when solenoid is de energized open when energized NOTE N...

Page 18: ...ervice the valve should be operated at least once a month to insure proper opening and closing Depending on the medium and service conditions periodic inspection of internal valve parts for damage or...

Page 19: ...psi Between each test remove cup of water and operate valve 5 If seat leakage is detected turn off electrical power and depressurize valve Disassemble and check for proper placement of parts or any fo...

Page 20: ...o positions optional 3 8 1 2 3 4 NPT Construction 110 10 175 25 Torque Value in Newton Meters bonnet screw 4 rider ring core guide core spring small end down core assembly 12 1 19 8 2 8 1 1 1 4 NPT Co...

Page 21: ...nschlu erhalten Der Magnetantrieb kann je nach Bauart folgende Anschl sse haben Anschlu f r Ger testeckdose nach DIN 43650 Form A ISO 4400 oder 3 x DIN 46244 durch ordnungsgem e Montage der Ger testec...

Page 22: ...tingen hebben Stekeraansluiting volgens ISO 4400 of 3x DIN 46244 bij juiste montage wordt de dichtheidsklasse IP 65 verkregen Aansluiting binnen in het metalen huis d m v schroefaansluiting De kabeldo...

Page 23: ...up You have now finished the assembly of the gas shutoff timer We have tried to design your ESTOP09 with the finest materials and safety systems available Please do not modify any part of the product...

Page 24: ...th the maximum convenience and flexibility and more importantly to maximize the safety to your environment WARNING Never operate Gas Shutoff Timer in an explosive atmosphere and be sure to keep unit a...

Page 25: ...ndard Z223 1 If you have any questions whatsoever about the assembly or operation of this product please contact AEI Corporation or call us directly at 949 474 3070 or E mail info aeicorporation com F...

Page 26: ...hat you are happy with our products and support services Use of unauthorized parts or modification of our parts will void the warranty and can result in personal injury or property damage Warranty AEI...

Page 27: ...NINGS AND INSTRUCTIONS CAN RESULT IN SEVERE PERSONAL INJURY DEATH OR PROPERTY DAMAGE This warranty is for each Gas Timer Shutoff purchased and used in the 50 US states and the District of Columbia You...

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Page 29: ...is ever a defective part or we need to quickly contact our customers regarding any added safety information regarding our products Your cooperation in this tracking system is extremely important Pleas...