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14_09. 5641250_01

NRL free cooling 0280-0750 60Hz

EN

15.  FUNCTIONING 

CHARACTERISTICS

15.1.  COOLING SET POINT

(Default defined) = 7°C/44.6°F, ∆t = 5°C/ 10°F 

15.2.  COMPRESSOR START DELAY

To prevent the compressor start too close to each 

other, two functions have been arranged.

-  Minimum time from last turn-off 60 seconds.

-  Minimum time from last start 300 seconds.

15.3.  CIRCULATION PUMP

The electronic board provides an output to manage 

the circulation pump. 

After the first 10 seconds of the pump operation, 

when the water flow rate is running, activate the 

function of water flow rate alarm (flow switch).

15.4. 

ANTI-FREEZE ALARM

The anti-freeze alarm is active as if the machine is 

turned-off or if the machine is in standby mode. 

In order to prevent breakage of the plate-type 

exchanger due to freezing water contained, the 

compressor is locked (if the machine is turned on 

under 4° C) and the resistance starts up (if standby 

below 5° C). If the temperature detected by the 

probe in the exchanger output and in the chiller 

input is below +4 ° C.

WARNING

THE ANTI-FREEZE SET TEMPERATURE 

CAN BE VARIED ONLY BY AN AUTHORISED 

SERVICE CENTRE AND ONLY AFTER 

VERIFYING THAT IN THE WATER CIRCUIT 

IS AN ANTIFREEZE SOLUTION.

The intervention of this alarm sets the compressor 

block and not of the pump, which remains active, 

and the resistance starts-up if installed.

For the restoration of the normal functions of the 

temperature of the water output have to come back 

over +4 ° C, the reset is manual.

WARNING:

AT ANY INTERVENTIONS OF THIS ALARM 

IT IS RECOMMENDED TO IMMEDIATELY 

CONTACT THE NEAREST TECHNICAL 

SERVICE ASSISTANCE

15.5.  WATER FLOW RATE ALARM

The GR3 provides the management of a water 

flow rate alarm commanded from a flow switch 

standardly installed on the machine. This safety type 

can occur after the first 10 seconds of operation of 

the pump if the water flow rate is not sufficient.

This alarm sets the block of the compressor and the 

pump.

WARNING

Inspection, maintenance and possible 

repair operations must be carried 

out only by an authorised technician 

according to the law. 

A deficient check/maintenance 

operation may result in damage to 

things and people.

For machines installed near the sea the 

maintenance intervals must be halved.

16.  REGULAR MAINTENANCE

Any cleaning operation is forbidden before 

disconnecting the unit from the power supply.

Check for voltage before operating.

Periodic maintenance is essential to maintain the 

unit in perfect working order under the functional as 

well as the energetic aspect. 

Therefore it is essential to provide yearly controls 

for the:

16.5.1.  HYDRAULIC CIRCUIT

CONTROL:

  Water circuit filling

  Water filter cleaning  

  Flow switch control

  Air in the circuit (leaks)

  That the water flow rate to the evaporator is 

always constant

  The hydraulic piping thermal insulation state

  Where provided the percentage of glycol

16.5.2.  ELECTRIC CIRCUIT

CONTROL:

  Efficiency of safety devices

  Electrical power supply 

  Electrical power consumption

  Connections tightened

  Function of the compressor housing resistance

16.5.3.  CHILLER CIRCUIT

CONTROL:

  Compressor conditions

  Efficiency of the plate-type exchanger 

resistance 

  Working pressure

  Loss test for the control of the sealing of the 

refrigerant circuit

  Function of high and low pressure switches 

 

Perform the necessary checks on the filter-drier 

to verify their efficiency.

16.5.4.  MECHANICAL CONTROLS

CONTROL:

  The screws, compressors and the electric box 

of the unit external panelling are properly 

tightened. If they are poorly tightened, they 

produce abnormal noise and vibrations

  The structure conditions.  

 

If necessary, treat oxidised parts with paints 

suitable for eliminating or reducing oxidation.

17.  EXTRAORDINARY 

MAINTENANCE

The NRL are loaded with R410A gas and tested 

in the factory. In normal conditions, no Technical 

Assistance Service operation is needed for the 

refrigerant gas check. Along time, however, small 

leaks from the joints may be generated. Due to 

these leaks, the refrigerant comes out and the 

circuit is drained, causing the unit malfunction. In 

these cases, the refrigerant leakage points are found 

and repaired, and the cooling circuit is recharged, 

Summary of Contents for NRL F Series

Page 1: ...14_09 5641250_01 INSTALLATION MANUAL NRL free cooling 280 750 CHILLER EXTERNAL UNIT HIGH EFFICENCY POWER SUPPLY 60Hz EN 60Hz...

Page 2: ......

Page 3: ...lt of many years of expe rience and in depth engineering research and it is built using top quality materials and advanced technologies In addition the CE mark guarantees that our appliances fully com...

Page 4: ...on of percentage weights on supportingpoints 17 11 Hydraulic circuit 19 11 1 Hydraulic circuit versions P3 P4 19 11 2 Hydraulic circuit versions 03 04 20 11 3 System load 21 11 4 Emptying the system 2...

Page 5: ...5 14_09 5641250_01 NRL free cooling 0280 0750 60Hz EN...

Page 6: ...y recovered from the external air is no longer sufficient for the power requi red by the system The higher the cooling capacity recovery with free cooling the lower the integration is COMPRESSORS ONLY...

Page 7: ...yes yes yes yes yes yes yes Hydraulic circuit Version 01 04 0280 0300 0330 0350 0500 0550 0600 0650 0700 0750 Water filter yes yes yes yes yes yes yes yes yes yes Flow switch yes yes yes yes yes yes...

Page 8: ...ion Operation 1 exchanger SYSTEM SIDE EVAPORATION Production cold water 2 exchanger SOURCE SIDE CONDENSATION Heat exchange with the air 3 exchanger SYSTEM SIDE EVAPORATION FREE COOLING Production cold...

Page 9: ...ed outside the operating limits ATTENTION When the unit is installed in particularly windy areas we recommend installing wind barriers if wind speed exceeds 2 5 m s REFRIGERANT SIDE High pressure side...

Page 10: ...the staff involved must have thorough knowledge of the operations and any dangers that may arise at the moment in which the installation operations are carried out 5 SELECTION AND PLACE OF INSTALLATI...

Page 11: ...m 63 in 1750 mm 69 in 1100 mm 43 in 2950 mm 116 in 3010 mm 119 in 1160 mm 46 in 1606 mm 63 in 1100 mm 43 in 2950 mm 116 in 1750 mm 69 in 3010 mm 119 in 1160 mm 46 in 7 2 NRL 0330 0350 FE 7 3 NRL 0500...

Page 12: ...0 60Hz EN 7 4 NRL 0600 0650 0700 FA 7 5 NRL 0750 0750 FA 1990 mm 78 in 3950 mm 156 in 4010 mm 158 in 1100 mm 43 in 1160 mm 46 in 1875 mm 74 in 1955 mm 77 in 1500 mm 59 in 4350 mm 171 in ATTENTION NRL...

Page 13: ...OSITIONING 200 mm 8 in 200 mm 8 in 200 mm 8 in 200 mm 8 in 1275 mm 50 in 1275 mm 50 in 1275 mm 50 in 1275 mm 50 in 200 mm 8 in 1400 mm 55 in 1400 mm 55 in 200 mm 8 in 200 mm 8 in 1400 mm 55 in 1400 mm...

Page 14: ...0 0650 0700 FA 8 4 NRL 0750 FA 2100 mm 83 in 2100 mm 83 in 1450 mm 57 in 1450 mm 57 in 200 mm 8 in 200 mm 8 in 200 mm 8 in 200 mm 8 in 100 mm 4 in 100 mm 4 in 100 mm 4 in 100 mm 4 in 1500 mm 59 in 150...

Page 15: ...IC CONNECTION NRL 0500 0750 FA WARNING Clean the system carefully before connecting the unit Cleaning will eliminate any residues suck as drops of solder waste rust or other impurities from the piping...

Page 16: ...1 20 VT 10 NRL0550F 03 2839 538 212 1616 636 30 29 21 20 VT 10 NRL0550F P4 2638 537 211 1620 638 30 29 21 20 VT 13 NRL0550F P3 2552 537 211 1579 622 31 29 20 19 VT 13 WEIGHT OF RUNNING UNITS NRL TYPE...

Page 17: ...1 9 9 4 8 8 VT 22 NRL0650F 00 3196 550 217 1723 679 7 7 7 7 33 0 33 1 9 2 9 2 VT 22 NRL0650F 04 3703 476 187 1491 587 8 8 6 7 37 5 28 6 10 4 8 0 VT 22 NRL0650F 03 3593 490 193 1535 604 8 6 6 9 36 6 29...

Page 18: ...ydraulic pipes connecting to the machine must be properly si zed to the actual flow of water re quired by the system in operation The water flow to the exchanger must always be constant ATTENTION Care...

Page 19: ...han 50 ppm Sulphur ions none ammonia ions none Silicone ions less than 30 ppm ATTENTION The choice and the installation of components external to the NRL up to the installer who must ope rate accordin...

Page 20: ...oints 11 4 EMPTYING THE SYSTEM Before starting to drain the system turn off the unit Check that the water system load restore tap is closed Open the drain tap outside the machine and all the vent valv...

Page 21: ...G It is forbidden to use water pipes for the earthing of the machine 12 1 RECOMMENDED SECTION OF ELECTRIC CABLES The cable sections indicated in the table are advised for a maximum length of 50 m For...

Page 22: ...50 4 486 3 530 8 FE 239 6 287 6 297 7 376 7 MCA FA 142 0 153 6 174 2 214 6 250 4 260 5 FE 83 0 90 2 100 4 140 8 MOP FA 193 3 204 9 207 5 265 8 301 7 316 3 FE 110 6 123 6 133 7 192 1 Recom FUSE FA 175...

Page 23: ...all panel of the GR3 on the machine as shown in the figure above when the LED next to the letter R Remote lights up the machine function will be enabled by the remote panel Key fig 2 L1 Line 1 L2 Line...

Page 24: ...ng the handle down fig 3 Press the key ON to start the machine fig 4 when the access LED appears the unit is ready for the operation 14 3 SEASON CHANGEOVER For each seasonal change check that the oper...

Page 25: ...ssible repair operations must be carried out only by an authorised technician according to the law A deficient check maintenance operation may result in damage to things and people For machines instal...

Page 26: ...nditions from the normal can result in different values Leak testing or leaking research must be carried out only by using refrigerant gas R410A by checking with a suitable leak detection It is prohib...

Page 27: ......

Page 28: ...rves the right to make any changes at any time deemed necessary for product improvement AERMEC S p A 37040 Bevilacqua VR Italy Via Roma 996 Tel 39 0442 633111 Telefax 39 0442 93577 www aermec com info...

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