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6

20.05 – 4138421_03

 

Warning; 

Biological hazard 

 

Electricity 

Wear head 

protection 

 

Wear ear protection 

Wear eye protection

Warning; 

Sharp element 

 

Wear protective 

gloves 

 

Wear safety 

footwear 

Warning; 

Warning; 

Warning; 

Moving parts

Flammable material 

 

Warning; 

Hot surface 

GENERAL WARNINGS

This product is a complex machine. Things and persons may be exposed 

to risks during installation, operation, maintenance or repair, caused 

by certain conditions or components, such as for example, but not 

only, refrigerant, oils, moving mechanical parts pressure, heat sources, 

electricity. 

This products and its documentation, including this manual, are intended 

for persons in possession of appropriate training to enable them to 

operate correctly and safely. Before performing any operation on this 

equipment, it is essential for the operating personnel to have read and 

understood all manuals and any other material of reference. They must 

also know and observe the standards applicable to the activities to be 

performed.

ATTENTION

Any intervention on the unit must be performed by authorised 

and qualified experienced technicians, in accordance with current 

regulations.

The unit shows the following risks:

IMPORTANT GENERAL INSTRUCTIONS

• Risk of electric discharges.

• Risk of injuries due to rotating parts.

• Risk of injuries due to sharp edges and heavy weights.

• Risk of injuries due to high pressure gas.

• Risk of injuries due to high or low temperatures of components.

• Chemical risk

• Substances inside the water;

• In the event of the refrigerant catching fire, hazardous gases may be 

generated.

It is vital that all work on the unit is performed in compliance with the 

local standards. All work on the system must be performed to perfection

PRECAUTIONS AGAINST RESIDUAL RISKS

I

NSTRUCTIONS

 

-  Install the unit according to the requirements herein 

-  Personnel that come into contact with the machine must be 

competent in the use of this refrigerant and respect regulations 

currently in force. Assess the procedures Aermec requires and 

local fire prevention regulations to prevent inconsistencies in our 

requirements and regulations currently in force.

-  Regularly perform all maintenance operations provided for in this 

manual 

-  Wear personal protective equipment 

(gloves, eye protection, 

helmet, …)

 appropriate to the operations to be performed; do not 

wear clothes or accessories that may get caught or be sucked by the 

air flows; gather and tie your hair up before entering the unit 

-  The machine must be transported in compliance with current 

regulations, taking into account the features of the fluids inside and 

their characterisation described in the safety data sheet 

-  An inadequate transport may damage the machine, also generating 

refrigerant leaks. Before commissioning, check for leaks and make any 

necessary repairs.

-  The installation must comply with the requirements of EN378-3 and 

the local current regulations. In particular, indoor installation must 

ensure adequate ventilation and provide refrigerant detectors when 

necessary. 

-  The machine must not be installed in environments with risk of 

explosion but in a suitable place. In particular, if intended for indoor 

use, it cannot be installed outdoors 

-  The machines must be installed in structures protected from lightning 

as provided by the applicable laws and technical standards 

-   The overall fire risk assessment at the place of installation (i.e. fire load 

calculation) is the responsibility of the user.

-  Keep fire extinguishers near the machine suitable for putting out 

fires on electrical equipment and, for lubricant oil of the compressor 

and the refrigerant as provided by the relative safety data sheets (for 

example a CO

2

 fire extinguisher) 

-  It is not permitted to walk or place other bodies on the machines

-  Make the plant engineering connections to the unit according to the 

instructions in this manual 

 -  It is mandatory to install a water filter on the evaporator, penalty 

invalidation of the warranty

 -  Do not bend or hit pipes containing under pressure fluids 

 

Do not exceed the maximum allowable pressure (PS) of the unit’s 

water circuit shown on the serial number plate

-  Before removing elements along the under pressure water circuits, 

shut-off the pipe section involved and gradually drain the fluid until 

its pressure and that of the atmosphere are balanced.

-  The unit contains under pressure refrigerant gas: no operation 

must be performed on under pressure equipment except during 

maintenance that must be carried out by competent and authorised 

personnel 

-  Perform brazing or welding only on empty pipes and clear of any 

lubricating oil residues; do not near flames or other heat sources to 

the pipes containing refrigerant fluid 

-  Do not work with naked flames near the unit 

-  In order to avoid an environmental risk, make sure that any fluid leaks 

are recovered in suitable devices in compliance with local regulations. 

-  Do not use your hands to control any refrigerant leaks

-  An accidental release of refrigerant may cause risk of suffocation 

due to a lack of oxygen: install the machine in a well ventilated 

environment in accordance with EN 378-3 and local regulations 

currently in force. Those who come into contact with the machine 

must be equipped with a leak detector that is calibrated and 

validated to reveal any used refrigerant leaks.

-  The unit is fitted out with overpressure relief devices (safety valves): 

in the event that these devices start, the refrigerant gas is released at 

high temperature and high velocity.

 

Prevent the gas flow from harming people or things; if necessary, 

channel the leak according to the EN 378-3 standard and local 

regulations currently in force, paying particular attention to channel 

fluids that pertain to safety groups other than A1 toward open and 

secure spaces.

GENERAL WARNINGS

Summary of Contents for NYB

Page 1: ...l a t i o n f r o m o r i g i n a l I n s t a l l a t i o n m a n u a l EN 60Hz AIR WATER CHILLER AND AIR WATER CHILLER WITH FREE COOLING C o o l i n g c a p a c i t y 2 8 9 7 t o n 2 8 4 6 t o n NYB...

Page 2: ......

Page 3: ...inuous changes in the market and its regulations reserves the right to make all the changes deemed necessary for improving the product including technical data Thank you again AERMEC S p A This markin...

Page 4: ...ht distribution 12 Hydraulic connections 13 Water features 13 Hydraulic circuits 14 Internal and external hydraulic circuit NYB 14 Water features 14 Electrical connections 15 Electrical data of the un...

Page 5: ...20 05 4138421_03 5 CERTIFICATIONS COMPANY CERTIFICATIONS COMPANY CERTIFICATIONS SAFETY CERTIFICATIONS...

Page 6: ...ssary repairs The installation must comply with the requirements of EN378 3 and the local current regulations In particular indoor installation must ensure adequate ventilation and provide refrigerant...

Page 7: ...r its mixtures with ethylene glycol propylene in a maximum concentration of 30 The machine must only be employed for the use for which it was made any other use can be dangerous and void the warranty...

Page 8: ...ed pre loaded with refrigerant make sure there have been no leaks Check that the equipment supplied corresponds to the order and delivery note Product identification The Aermec products can be identif...

Page 9: ...NSTALLATION The chiller is shipped already tested and only requires electrical and hydraulic connections in the installation site Before beginning the installation process decide with the client where...

Page 10: ...ny case make sure that the anti vibration supports rest at on the base surface It is essential that the units are installed leaving su cient space around them to allow easy access to the components fo...

Page 11: ...20 05 4138421_03 11 DIMENSIONS MINIMUM TECHNICAL SPACES NYB Vers A1 B1 B2 C1 C2 in in in in in 0500 A 118 79 59 47 in ELECTRICAL BOX C2 B2 C1 B1 A1 96 5 in 86 7 in 6 6 in 46 9 in 9 9 in 11 9 in 5 0 in...

Page 12: ...option Empty 2 046 24 0 40 4 26 27 23 24 Running 2 213 24 0 43 4 24 26 24 26 Freecoolingversion optionF Empty 2 672 23 7 41 6 26 26 24 24 Running 3 007 23 7 43 9 24 25 25 26 ATTENTION For installatio...

Page 13: ...he environment temperature drops below 0 C insulate the pipes and provide an electric heater As an option you can also protect the pipes inside the unit Check the continuity of the earthing ATTENTION...

Page 14: ...vibrationjoints 7 Airdrainvalve 8 Pump 9 Drainvalve 10 Pressuregauge 11 Flowshut offvalves 12 Expansionvessel 13 Safetyvalve 14 Loadingunit 15 Storagetank 16 Anti freezeelectricheater 17 Flowswitch MA...

Page 15: ...ection The manufacturer cannot be considered responsible for any damage caused by the lack of or ineffective appliance earth connection For units with three phase power supply check the correct connec...

Page 16: ...M A 228 MCA M A 74 MOP M A 100 Power supply 575V 3 60Hz LRA J A 167 MCA J A 61 MOP J A 80 LRA M A 171 MCA M A 65 MOP M A 80 Size NYB free cooling Fans 0500 Power supply 208V 3 60Hz LRA J A 434 MCA J A...

Page 17: ...e that all protections removed for the electric connection have been restored before powering the unit electrically Close all the opened panels Turn the switch at ON position Position the system maste...

Page 18: ...les present in this manual Check the correct functioning of the ow meters if installed Closing the cut off valve at the output of the heat exchanger the unit control panel must show the block Finally...

Page 19: ...event their activation before accessing them Isolate the unit from the mains by means of the external isolator provided for the insertion of padlocks up to 3 for blocking in open position Place a sign...

Page 20: ...e replaced after draining the refrigerant gas contained in the circuit During venting protect yourself against any leakage of uids at dan gerous temperatures and or pressures Always use appropriate eq...

Page 21: ...f The high low pressure switch where present must be tested with the machine closed reading the high pressure circuit pressure on the machine control panel In case of machines with the cooling circuit...

Page 22: ...ts paying particular attention to under pres sure containers In this case replace them of intervene with specific products General cleaning of the unit Bleed the hydraulic circuit and the heat exchang...

Page 23: ...roper functioning of the thermostatic valve Check the charge of refrigerant gas 1 Check the proper functioning of the solenoid valves MAINTENANCE LIST OF THE RECOMMENDED PERIODIC INTERVENTIONS DECOMMI...

Page 24: ...0 B e v i l a c q u a V R I t a l y P h o n e 3 9 0 4 4 2 6 3 3 1 1 1 F a x 3 9 0 4 4 2 9 3 5 7 7 s a l e s a e r m e c c o m w w w a e r m e c c o m DOWNLOAD THE LATEST VERSION http www aermec com q...

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