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SM321009D

Page 5 of 9

©Aero-Motive Nov-03

MAIN SPRING REPLACEMENT

WARNING:

To prevent personal injury, death or property damage,
hold center of spring down as the hub is pulled out.  If the
center is allowed to rise up, the spring may escape from
its container. Hazards or unsafe practices COULD result
in 

severe

 personal injury or death. DO NOT  remove the

spring from its container.

WARNING:

To prevent personal injury, death or property damage, handle all springs with care. Use
suitable protective gloves for spring handling.  Hazards or unsafe practices COULD result
in 

severe

 personal injury or death.

NOTE: 

 

It is recommended to replace all springs since unbroken springs of same age will likely need

replacement very soon as well.  Failure to do this will result in much more frequent maintenance.

It is advisable to wear gloves or other suitable hand protection since sharp edges may be encountered
when handling springs. Follow same instructions as for collector ring replacement above. Remove four
hex head cap screws on the goose neck fitting, then remove from entrance ring. Remove six bolts on
entrance ring and pull off main shaft along with driving ring and spacer.  Remove spool so spring and cup
assemblies are exposed.
Each spring assembly can now be removed in their cup shaped containers. Lift each spring off main shaft
being careful to disengage the hub first by rotating it in the tension reducing direction until a click is heard
and hub is unhooked. Grab under each edge with your hands to help hold the spring in the pocket while
lifting off and until it is safely right side up on bench.  If spring is pulling out of pocket stop process and
attempt to disengage.
The parallel spring 1300 and 1500 series units come with interlocking parallel spring pockets and with
doublewide hubs. If the hub starts coming off with the top spring do not be alarmed. Just make sure it
doesn’t pull the spring out of pocket.

 When disposing of old or broken spring assemblies, coils should
be welded or wired together to prevent possible injury to scrap
handling personnel. Replace broken spring assembly, and
reassemble the springs in reverse order.  When replacing spring
assemblies make sure that the square projection, on the end of
the spring hub below, is properly engaged in the opening of
adjacent spring cup.Refer to parts drawing for part sequence and
location.

LUBRICATION

           Springs and bearings have been sufficiently lubricated at the factory to last for the normal life of

                        the motor.  If grease has been removed during maintenance it should be replaced with good quality high-
                        low, temperature grease (Texaco AFB 2 or equal). Bearings should be packed, and springs should have
                        enough grease in the cup to thoroughly coat the entire spring as it works in during use.

Summary of Contents for 1100M Series

Page 1: ...esult in personal injury or death CAUTION Instruct operators in the safe proper use and maintenance of the reel Keep this manual for future reference Hazards or unsafe practices MAY result in minor personal injury or product or property damage MOUNTING The fixed base of the reel allows mounting in several different positions including base up base down or wall mounted Here are general mounting req...

Page 2: ... surface Adjust guide to minimize cable deflection to cable travel This type of guide is needed for manual pull out applications using ratchet lock option If not manual pull out reel is often best operated without a guide Standard guide rails assure cable will not over spool Sheaves are used to bend cable around corners Typical minimum bend radius of the sheave should be about 7 5 x cable diameter...

Page 3: ...d on desired cable tension force Set spring tension by turning fully wrapped reel through a specific number of turns See following guidelines on setup turns SET UP TURNS CAUTION Failure to test for adequate spring revolutions can cause spring damage Hazards or unsafe practices MAY result in minor personal injury or product or property damage Spring driven cable reels must always have setup turns a...

Page 4: ...ible in fitting Feed conductors though entrance ring into the collector assembly to reach their proper brush terminals Tighten watertight cable connector Secure individual conductors to proper brush terminals Install cable clamp making sure cable is not kinked or pinched Load working cable onto spool assembly by manually winding the reel Count the number of turns required to fully load cable you c...

Page 5: ...ed containers Lift each spring off main shaft being careful to disengage the hub first by rotating it in the tension reducing direction until a click is heard and hub is unhooked Grab under each edge with your hands to help hold the spring in the pocket while lifting off and until it is safely right side up on bench If spring is pulling out of pocket stop process and attempt to disengage The paral...

Page 6: ...SM321009D Page 6 of 9 Aero Motive Nov 03 REPLACEMENT PARTS ...

Page 7: ...e Guide 2 FMYE7 IF 3RD DIGIT 7 Assembly Cable Guide 3 FMYE7 IF 3RD DIGIT 7 18 4290400002 4290400003 4290400004 4290400005 4290400006 4062100005 4062100007 4062100010 4062100011 4078300405 4078300407 4078300408 4078300707 4078300708 4078300012 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Standard or Reverse Rotation Spools No Ratchet Lock Assembly Spool Digits 1 4 1142 lock Assembly Spool xx43 Assembly Spool xx63...

Page 8: ...89 H41220091 H41220093 H41220095 2 2 2 2 2 2 2 2 Springs for Digit 1 2 13 15 4th digit Pocket End Round Assembly Spring and Cup Digit 5 6 05 Standard Rotation Assembly Spring and Cup 10 Assembly Spring and Cup 16 Assembly Spring and Cup 17 Assembly Spring and Cup Digit 5 6 05 Reverse Rotation Assembly Spring and Cup 10 Assembly Spring and Cup 16 Assembly Spring and Cup 17 21 4017600000 4 Ring Driv...

Page 9: ...git 3 Insulator 7th Digit 3 Connector Wire 7th Digit 4 50 SRXXX AGXXX 1 Assembly Collector Ring Digits 7 8 9 XXX If Silver Slip Ring 10th digit S then use this model 51 00580P0137 1 Ring Retaining 1 500 52 5629100000 1 Ring Thrust 53 M53800005 3 Clamp Cover 54 M26740141 M26740142 M26740143 M26740134 M26740137 M26740132 6 6 6 6 6 6 Tie Bolt cable drum Digits 1 4 1165 1255 1445 Tie Bolt cable drum 1...

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