AEROCOMPACT CompactFLAT SN10, Assembly Instructions Manual

Page 1: ...CompactFLAT SN10 longside Assembly Instructions Version 02 2021 Language English Original language German Original installation instructions Important Read carefully before installation...

Page 2: ...instructions in another lan guage are a translation of the assembly instructions in German The assembly instructions are protected by copyright Without written permission from AEROCOMPACT the assembly...

Page 3: ...ng objects 9 Personal protective equipment PPE 9 System overview 10 Basic components 10 Roof protection pads 11 Ballasting 11 Accessories 12 Assembly 13 Measure the area 13 Preassemble the front suppo...

Page 4: ...SN10 longside www aerocompact com 4 Disassembly 27 Disassemble components 27 Dismantle clamps 27...

Page 5: ...ructions symbols terms and abbreviations are used The following symbols indicate notes which are not relevant to safety but which make working with the assembly instructions easier Requirements for an...

Page 6: ...V modules Any other use of the CompactFLAT system is considered improper Liability Warranty Guarantee These assembly instructions and the project report supplied with the product are integral parts of...

Page 7: ...corresponding fasteners on the respective roof in terms of warranties nor for the professional execution Errors and damage as well as limited or insufficient functionality of the system due to incorr...

Page 8: ...ent roofs can be prone to breakthrough over the entire surface Define walking routes and secure them with load distribution measures On roofing or roof structures that do not have sufficient load bear...

Page 9: ...oof on which work is being carried out must be protected from any falling objects Where this does not succeed affected areas must be closed to the public Persons involved in the construction project m...

Page 10: ...EW Basic components 1 End clamp CLE10 2 Clip for wind deflectors CLP WD 3 Wind deflectors S15WD 1800 S15WD 2050 S15WD 2300 4 Torx screw M8x16 A2 70 AB8x16 5 Back support SN10 SN10F 6 Base rail BR1355...

Page 11: ...erent roof protection pads are supplied depending on the substrate 1 Roof protection pad PP 150 80 2 Roof protection pad PP 250 120 CL Roof protection pad PP 200 120 CL Ballasting 1 Cross brace CS1800...

Page 12: ...ystem overview www aerocompact com 12 Accessories 1 Angle connection to mechanical attachment AC200 AC80 2 Wire clamp for bonding WCL8 10 3 Aluminium wire round 8 mm for bonding AWR8 4 Cable tie clip...

Page 13: ...rom the planning documents Measure the length of the module field and mark the line Measure the width of the module field and mark the line Determine the distance between the module rows according to...

Page 14: ...ront mark of the front support Place base rails and front support Hand tighten the screws Tighten the screws to 10 Nm or 7 38 ftlb with a torque wrench Installing the back support Determine the distan...

Page 15: ...ction pads PP 200 120 CL and PP 250 120 CL are used for sensitive roof surfaces e g mem branes asphalt etc as well as for gravel roofs The roof protection pads are fitted as standard at the beginning...

Page 16: ...ss ballast more ballast additional roof protection pads for optimal point load distribution Installing roof protection pads Place the roof protection pads so that the clip is facing upwards with the c...

Page 17: ...lacement The roof protection pads are fitted as standard at the beginning and end of each base rail and in the area of the rear supports Depending on the ballast additional roof protection pads are in...

Page 18: ...e mounted directly on the base rails Up to 3 ballast blocks can be fixed with one ballast clamp The ballast blocks can be mounted in front and or behind the back sup port Take the exact number and pos...

Page 19: ...ehind the front support under module in front of the back support under module behind the back support Take the exact number and position of the ballast rails and blocks from the Aerotool planning doc...

Page 20: ...the back support under module behind the back support Refer to the Aerotool planning documents for the exact number and position of the ballast trays Align ballast trays To achieve a stronger compound...

Page 21: ...last tray to the base rail Tighten the screws to 10 Nm or 7 38 ft lb with a torque wrench Lay out ballast blocks according to Aerotool plan ning documents Installing modules Attach the end clamps to a...

Page 22: ...odule on the supports Place the module flush with the clamps The distance A between the modules is 2 cm As an aid 2 clamps can be used as gauges Attach an end clamp to the rear upright Continue placin...

Page 23: ...clamp completely Compound Angle profiles are mounted to achieve a compound between the module rows Take the exact number and position of the angle profiles from the Aerotool planning documents Screw...

Page 24: ...il the wind deflectors have been installed There is a danger of per sonal injury and damage to property Vor dem Montieren der Windleitbleche alle Verkabelungsarbeiten abschlie en To achieve a stronger...

Page 25: ...1 ft lb each Attach the clips at the overlap points Installing the roof anchor Take the number and positions of the mechanical attachments from the AEROTOOL planning doc uments Mount the angle connect...

Page 26: ...ularly by qualified per sonnel The operator of the equipment must perform the following maintenance items once a year A test of the system is necessary after severe weather events e g wind storm snow...

Page 27: ...ct com 27 DISASSEMBLY Disassemble components Disassembling the system Carry out the assembly steps in reverse order Dismantle clamps Completely unscrew the screw on the clamp If clamps are re installe...