AEROCOMPACT CompactMETAL TR59, Assembly Instructions Manual

Page 1: ...CompactMETAL TR59 TR74 Assembly Instructions Version 03 Language English Original language German Original installation instructions Important Read carefully before installation...

Page 2: ...tions in another lan guage are a translation of the assembly instructions in German The assembly instructions are protected by copyright Without written permission from AEROCOMPACT the assembly instru...

Page 3: ...tail sandwich roof short rail with hardware 11 11 Variants of TR Rails 12 Module Accessories 13 Bonding and Grounding Accessories 13 Assembly 14 Measure the area 14 Installing Sandwich Roof Short Rail...

Page 4: ...TR59 TR74 www aerocompact com 4 Dismantling 26 Disassemble components 26 Dismantle clamps 26 Appendix 27 Declaration of Conformity TR 27...

Page 5: ...ctions symbols terms and abbreviations are used The following symbols indicate notes which are not relevant to safety but which make working with the assembly instructions easier Requirements for an a...

Page 6: ...required AEROCOMPACT accepts no liability for loss of performance or damage of any kind to the PV modules Any other use of the TR74 system is considered improper Liability Warranty Guarantee These as...

Page 7: ...act system must be designed and planned with the AEROTOOL software Aerocompact is not responsible for the pro ject related structural integrity of the roof structure for obtaining and documenting the...

Page 8: ...rface Define walking routes and secure them with load distribution measures On roofing or roof structures that do not have sufficient load bearing capacity e g thin sheets corrugated fibre cement alwa...

Page 9: ...falling objects Where this does not succeed affected areas must be closed to the public Persons involved in the construction project must wear safety helmets Personal protective equipment PPE Persona...

Page 10: ...TR59 TR74 System Overview www aerocompact com 10 SYSTEM OVERVIEW Basic Components 1 Mid Clamp CLM10 2 Sandwich Roof Short Rail TR15 3 TR Rail 5800 mm TR59 TR74 4 End Clamp CLE10...

Page 11: ...h roof short rail with hardware 1 Screw Wood SDS RP TD P 142 E16 SDS RP TD P 235 E16 Steel SDS RP 7K P 142 E16 SDS RP K12 P 142 E16 SDS RP 7K P 210 E16 SDS RP K12 P 210 E16 2 Metal sheet screw JF3 2 5...

Page 12: ...TR59 TR74 System Overview www aerocompact com 12 Variants of TR Rails 1 TR Rail 5800 mm TR59 2 TR Rail 5800 mm TR74...

Page 13: ...lamp for Module Frame MA MO 3 Cable Tie Clip for Module Frame CLP M Bonding and Grounding Accessories 1 Grounding Clamp 8 10 mm WCL8 10 2 Aluminium Wire 8 mm for Grounding AWR8 please use properly siz...

Page 14: ...e peaks Those sandwich roof short rails which are on the top of the roof beams need to be connected to the sandwich panel and the roof beam using 1 2 screws Before measuring the roof area determine th...

Page 15: ...ndwich roof short rails Installing Sandwich Roof Short Rails The sandwich roof short rails are mounted on a peak If it is necessary to mount the sandwich roof short rail in the area with an existing s...

Page 16: ...line up the other short rails Install the other sandwich roof short rails Tighten the screws according to the instructions below Tighten metal screws with attached EPDM washer Mount metal screws with...

Page 17: ...rails with roof beam Those sandwich roof short rails which are on top of a roof beam need to be attached with 1 2 screws and spacer sleeves at 1400 rpm Tighten the screws until the EPDM washer compres...

Page 18: ...dwich roof short rail is screwed to roof beam The TR rail is attached to the sandwich roof short rail with 2 4 screws Mounting with 2 screws Attach both screws to one end of the sandwich roof short ra...

Page 19: ...t the screws are screwed in straight Number of screws according to AEROTOOL report Example TR74 rail Installing modules Mount the first module row Never step on the modules when mounting them Spans an...

Page 20: ...mps into the rail Mounting the second module row Place modules of the second row flush with the mid clamp Press the clamp on the modules Hand tighten the screws Attach further modules of the second ro...

Page 21: ...clamp Unscrew the screw at the clamp completely Depending on the mounting situation squeeze the clamp laterally and pull it out or pull it laterally out of the rail Bonding For bonding AEROCOMPACT pro...

Page 22: ...terminating to on site ground Attach the T Bolt Assembly to the rail Place the grounding wire onto the rails Attach the clamp and tighten with the nut Tighten the nut with 15 Nm or 11 ft lb Connect t...

Page 23: ...y by terminating to on site ground For grounding and bonding use components conforming to UL 467 or UL 2703 bonding jumper grounding lug copper wire The detailed assembly of the bonding jumper is desc...

Page 24: ...TR59 TR74 Assembly www aerocompact com 24 Grounding lug installation Attach the T Bolt Assembly to the rail Connect the Grounding Lug as shown Tighten the nut with 15 Nm or 11 ft lb...

Page 25: ...sary after severe weather events e g wind storm snow hail etc as well as after extreme events such as a hurricane or earthquake Complete System Check all components of the system for damage Replace da...

Page 26: ...com 26 DISMANTLING Disassemble components Disassembling the system Carry out the assembly steps in reverse order Dismantle clamps Completely unscrew the screw on the clamp If clamps are re installed...

Page 27: ...APPENDIX Declaration of Conformity TR 21 Manufacturer AEROCOMPACT To the declaration of performance Designation Long rail system CompactMETAL TR for metal roofs Identification code TR74 TR59 Applied...