AEROCOMPACT CompactPITCH XM-P, Assembly Instructions Manual

Page 1: ...CompactPITCH XM P Assembly Instructions Version 01 Language English Original language German Original installation instructions Important Read carefully before installation...

Page 2: ...ons in another lan guage are a translation of the assembly instructions in German The assembly instructions are protected by copyright Without written permission from AEROCOMPACT the assembly instruct...

Page 3: ...objects 8 Personal protective equipment PPE 8 System Overview 9 Basic Components XM P 9 Accessories 11 Module Accessories 11 Bonding and Grounding Accessories 11 Installing Rails and Cross Connectors...

Page 4: ...ons symbols terms and abbreviations are used The following symbols indicate notes which are not relevant to safety but which make working with the assembly instructions easier Requirements for an acti...

Page 5: ...er AEROCOMPACT accepts no liability for loss of performance or damage of any kind to the PV modules Any other use of the CompactPITCH system is considered improper Liability Warranty Guarantee These a...

Page 6: ...act system must be designed and planned with the AEROTOOL software Aerocompact is not responsible for the project related structural integrity of the roof structure for obtaining and documenting the r...

Page 7: ...ace Define walking routes and secure them with load distribution measures On roofing or roof structures that do not have sufficient load bearing capacity e g thin sheets corrugated fibre cement always...

Page 8: ...lling objects Where this does not succeed affected areas must be closed to the public Persons involved in the construction project must wear safety helmets Personal protective equipment PPE Personal p...

Page 9: ...8x100 SDS W 8x120 SDS W 8x140 SDS W 8x160 5 Stainless Steel Support Bracket XM PSH 6 Metal Roof Tile XM Pxxx 7 Aluminum Support Base XM PAB 8 T Bolt M8x20 HKM08 9 M8 Serrated Nut SEK08 For the screws...

Page 10: ...XM P System Overview www aerocompact com 10...

Page 11: ...1 Accessories 1 Cover Plate for Screws XM PSC Module Accessories 1 Microinverter T Bolt Assembly for Top Rail Channel MA RA 2 Microinverter Clamp for Module Frame MA MO 3 Cable Tie Clip for Module Fra...

Page 12: ...Aluminium Wire 8 mm for Grounding AWR8 please use properly sized copper wire in the USA Installing Rails and Cross Connectors 1 Rail X40 3300 mm 4400 mm 5500 mm X40 3300 X40 4400 X40 5500 2 Rail X50 3...

Page 13: ...odule field from the Aerotool planning documents Determine module size Determine and mark the position of the metal tiles according to the Aerotool planning documents Installing Metal Tiles Remove the...

Page 14: ...batten thickness adjust the steel clamp to the correct level of the aluminum sup port Roof batten W x H Level 60 x 40 mm 50 x 40 mm 50 x 30 mm Height 30 mm For roof battens wider than 50 mm bend the t...

Page 15: ...e the rafter Make sure that the metal tile rests fully on the support base When screwing observe the minimum edge dis tance to the edges of the roof battens accord ing to ETA 11 0024 For the screws ch...

Page 16: ...bracket Option 2 Metal tile with screw cover Certain types of metal tiles have a tab to cover the screws Cover the screws by folding down the screw cover Close roofing Move adjacent tiles to the orig...

Page 17: ...t with the nut Tighten the nuts to 15 Nm or 11 ft lb Make sure that the rail rests on the hook of the metal tile Installing the X40 X50 rail in a cross mount optional not available in the USA At each...

Page 18: ...cross connectors to 15 Nm or 11 ft lb Mounting the microinverter with a T Bolt Assembly MA RA The microinverter can be installed on the rail below the module Attach the T Bolt Assembly to the rail Ha...

Page 19: ...s to the edge of the module field on the rails Place the first module Tighten the screws of the end clamps with 15 Nm or 11 ft lbs After the first module attach the mid clamps Position second module T...

Page 20: ...modules are installed in a line Tighten the screws of the end clamps with 15 Nm or 11 ft lb each Reposition replace clamps Demount clamp Unscrew the screw at the clamp completely Depending on the moun...

Page 21: ...he module rows are connected to each other by the module clamps Exemplary representation Bonding modules through module clamps Bonding the individual module rows Grounding the array by terminating to...

Page 22: ...ance items once a year A test of the system is necessary after severe weather events e g wind storm snow hail etc as well as after extreme events such as a hurricane or earthquake Complete System Chec...

Page 23: ...m 23 DISMANTLING Disassemble components Disassembling the system Carry out the assembly steps in reverse order Dismantle clamps Completely unscrew the screw on the clamp If clamps are re installed Mak...

Page 24: ...A AEROCOMPACT Inc 901A Matthews Mint Hill Road Matthews NC 28105 USA phone 1 800 578 0474 e mail office us aerocompact com India AEROCOMPACT India Private Ltd Hub and Oak C 360 Defence Colony New Delh...