aeropur ecomax 100, Operating Instructions Manual

Page 1: ...Tel 49 7141 689 303 0 Web www aeropur de Mail info aeropur de aeropur GmbH Bauhofring 8 71732 Tamm Original Operating Instructions ecomax 100 Jan 2018 Version 02 00 ...

Page 2: ...ty 29 01 2018 02 00 1 3 4 6 7 Reengineering Anne Federer tomtrailer UG limited liability All information and drawings were up to date at the time of printing These operating instructions have been compiled by us to the best of our knowledge Should you find any errors or ambiguities please inform us We would be grateful for any further information and suggestions Subject to technical changes withou...

Page 3: ... protection 12 2 6 Obligations of the operators 12 2 7 Instruction of the operators 13 3 Functional description 14 3 1 Intended use 14 3 2 Reasonably foreseeable misuse 14 3 3 Subsequently installed components 15 3 4 Makeup of the devices 15 3 5 Specifications 16 3 6 Operating unit 17 3 7 Typeplate 17 3 8 Safety devices 18 3 9 Technical Data 19 4 Storage transport and installation 20 4 1 General i...

Page 4: ...ating unit and rear view 17 Fig 3 Name plate 17 Fig 4 Protective grille fan 18 Fig 5 Mounting the floor casters 21 Fig 6 Loosening the side filter cover 29 Fig 7 Loosening the upper filter cover 29 Fig 8 Detaching the filter cover 29 Fig 9 Detaching the side prefilter 30 Fig 10 Detaching the upper prefilter 30 Fig 11 Detaching the main filter 30 Fig 12 Inserting the main filter 31 Fig 13 Inserting...

Page 5: ...on it must always be kept at the place where the machine is operated The local safety and accident prevention regulations and the chapter on Safety see chapter 2 must be observed 1 2 Liability aeropur GmbH assumes no liability for damages and malfunctions caused by non observance of the operating instructions For safety reasons unauthorised modifications and conversions to the machine are strictly...

Page 6: ...indicated by an arrow You can recognize enumerations by a preceding point NOTE Here you will find information on how to avoid possible damage to property INFORMATION Here you will find helpful information on the product in general or on handling 1 5 Structure of the safety and warning notices The safety instructions in these operating instructions are structured according to a uniform scheme They ...

Page 7: ...ust be adhered to in order to avert danger 1 6 Retention of records These operating instructions and all other related documents must always be kept at hand for all persons working on the machine The location of the documents must be clearly visible to these persons 1 7 Validity of the manual These operating instructions are only valid for the ecomax 100 dedusting device ...

Page 8: ...ANGER Indicates an immediately hazardous situation which if not avoided will result in death or serious injury Consequences of non compliance Security measures WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Consequences of non compliance Security measures CAUTION Indicates a potentially hazardous situation which if not avoided may r...

Page 9: ...ains the symbols in this manual or on the machine Information and warning signs Warning of danger point Warning of dangerous electrical voltage Suspended load warning Warning of danger of being drawn in Warning of danger of falling Warning of danger of crushing Warning of hot surfaces Warning of biohazard infection Mandatory signs Activate before working Eye protection must be used Mask or respira...

Page 10: ... 22 Do not use the devices under any circumstances in dust explosive areas zones 21 and 22 in accordance with Directive 1999 92 EC or underground DANGER Danger to life from touching parts that have become live in the event of a fault All work on the electrical control system must be carried out in accordance with the statutory regulations and those of the employers liability insurance association ...

Page 11: ...easures Everyone who works on the mobile dedusting device must make sure that there is never any danger to people This is especially important if there are several people in the vicinity of the mobile dust collector Safety devices protective devices and protective equipment must be used and maintained appropriately Misuse unauthorized removal and damage are prohibited Children must always be denie...

Page 12: ...y the safety instructions have been read and understood by the assigned personnel prior to operation maintenance and repair The permissible operating conditions are complied with In case of replacement only original parts parts approved by the manufacturer or parts with corresponding specifications are being used Other spare parts may only be used after consultation with the manufacturer of the mo...

Page 13: ...he personnel must be comprehensively instructed before commissioning the mobile dedusting device about The signs of an impending filter change Carrying out the filter replacement in a professional manner The operator must ensure that the instruction is repeated at appropriate intervals ...

Page 14: ...etworks earthed to the outer conductor Connect the unit to a residual current circuit breaker RCD Use the device at an ambient air pressure of 750 mbar to 1050 mbar Use the device according to the permissible ambient temperature see chapter 3 8 Safety systems Only operate the device with all protective systems Observe the operating instructions 3 2 Reasonably foreseeable misuse Any use other than ...

Page 15: ...ed use 3 3 Subsequently installed components For subsequently installed components and conversions the operator must carry out a corresponding assessment of the hazards 3 4 Structure of the mobile dedusting device Fig 1 Mobile dedusting unit overview Pos Description Pos Description 1 Air inlet protected by a filter cover 5 Fan 2 Prefilter G4 6 Air outlet protected by grille 3 Hexagon socket screws...

Page 16: ...e allow a high indoor air quality according to EN 13779 The air filters used are certified in accordance with DIN EN 779 2012 For the filtration of hazardous substances suspended matter filters such as Hepa or ULPA filters are required Further information on hazardous substances can be found in TRGS900 Technical Rules for Hazardous Substances Spare parts Damaged parts and filters must be replaced ...

Page 17: ...fectly LED flashes The filters must be replaced starting with the prefilter If the LED still flashes afterwards the main filter must also be replaced See chapter 7 2 Filter change 3 Operation and fault message display green LED LED off Fan malfunction LED on Faultless function 4 Plug connection 230V AC 5 Fine wire fuse Slow 10 A NOTE Always disconnect the device plug from the mains before changing...

Page 18: ...s In the event of the following faults the motor is automatically switched off by integrated protective functions Fault Description Protective function Rotor position detection error The motor restarts automatically Blocked rotor When the blockage is removed the motor restarts automatically Mains undervoltage mains voltage is outside the permissible nominal voltage When the mains voltage has retur...

Page 19: ...ccording to EN 779 G4 F8 Standard Nominal volume flow 12 000 m h Filter capacity G4 F8 10 000 m h Filter change pressure controlled LED red flashing Operating and fault message LED green without malfunction Ambient temperature 20 C to 40 C EC centrifugal fan Backward curved Speed control yes Installation category A Efficiency category Static Efficiency class N 74 4 Further technical equipment Powe...

Page 20: ...entire unit falls during loading severe injuries may occur if someone is standing under the machine When lifting by crane use sufficiently dimensioned hoisting and slinging gear When lifting with a forklift ensure horizontal transport Nobody must be standing under a lifted load Wear PPE head protection gloves foot protection Before first use remove all packaging material disposal of packaging mate...

Page 21: ... dedusting device with the help of another person Secure the dust collector against slipping Fig 5 Mounting of the floor casters Carefully place the deducting device on one side Mount the four floor rollers on the four corners of the bottom of the dedusting device using an Allen key as shown in Figure 5 CAUTION Risk of crushing and impact The dedusting unit can unintentionally roll away if it is s...

Page 22: ...y tripping hazards Damaged cables broken cracked must be replaced immediately to prevent personal injury Connect the unit to a grounded outlet to prevent personal injury Turn off the power switch before disconnecting the appliance from the wall outlet Connect the unit to a residual current circuit breaker RCD The dedusting unit supplied with filters is ready for operation ...

Page 23: ...lace fan Only use original spare parts If the operator notices any safety relevant changes to the machine he is obliged to report them immediately to the responsible person Check the safety devices for proper operation every working day after the machine has been started for the first time CAUTION Risk of crushing and impact The dedusting unit can unintentionally roll away if it is standing on une...

Page 24: ...d when fan is switched on Disconnect the mains plug before carrying out any maintenance or repair work The repairer must completely remove the power cable and store it safely so that a third party cannot un intentionally switch on the machine during repair work CAUTION Burning combustion Touching the fan motor may cause burns if it has overheated due to a fault Allow fan and motor to cool off for ...

Page 25: ...ating electronics motor Green LED is off Inadequate cooling Allow the unit to cool down Air inlets and outlet must not be obstructed Ambient temperature too high Check ambient temperature To reset the error message switch the mains voltage off for at least 25 seconds and on again Improper operating point Check operating point or filter Allow the unit to cool down Filter status indicator flashes re...

Page 26: ...a maintenance or repair make sure that all tools cleaning objects or other parts are removed from the machine NOTE In your own interest please note that any necessary repairs or maintenance which goes beyond this technical documentation during the warranty period can only be carried out by aeropur GmbH itself 7 1 Checklist for maintenance work Part Check Action Interval Air filters Damage soiling ...

Page 27: ...nagement Ordinance code number AVV 150202 WARNING Respiratory distress sensitization When changing the filter inhale or touch dusts that may be harmful in this high concentration Wear mouth respiratory protection and gloves to change filter Do not reach into the filter Do not shake the filter Pack filter dust tight e g in optionally available aero hygiene bag Observe local regulations for disposal...

Page 28: ...permissible final pressure difference is reached or in the event of technical or hygienic functional defects Only air filters tested according to DIN EN 779 or DIN EN 1822 may be used These are individually and clearly visibly marked The coarse dust prefilter is at least class G4 the second filter stage main filter at least F7 better F8 or F9 For hygienic reasons the maximum service life should be...

Page 29: ... on the top using 8 screws see arrows Fig 6 Loosening side filter cover Fig 7 Loosening upper filter cover 2 Side The filter covers are inserted at the bottom Fold down the filter cover 1 Pull the filter cover towards you 2 Top The filter cover is inserted on one side Ensure that the filter is securely positioned Fold the filter cover upwards Pull the filter cover towards you Fig 8 Remove filter c...

Page 30: ...ves Hold the pre filters by the frame and remove them Pack them immediately in dustproof packaging If only replacing the prefilter continue at 6 Fig 9 Remove side prefilter Fig 10 Removing the upper prefilter 4 Hold the main filters by the frame and remove them Pack them immediately in dustproof packages Fig 11 Removing the main filter ...

Page 31: ...hat the label is visible oval Fig 12 Inserting the main filter 6 Hold the new pre filters by the frame and check them for visible damage Only use filters without damage Insert the filters properly Ensure that the label is clearly visible oval Insert the filter covers and screw them tight Switch on the dedusting device and at 100 power check that the filter status indicator is off Fig 13 Inserting ...

Page 32: ...mable or combustible substances near the fan Before switching on the device check it for visible damage externally and for the functionality of the protective devices Check the air ducts of the fan for foreign bodies and remove them NOTE Malfunction is possible after damage to the device during cleaning Do not use a high pressure cleaner to clean the unit Do not use cleaners containing acidic or a...

Page 33: ... them if necessary NOTE Water must not get into the fan or the control electronics Do not use pointy objects Do not spray the unit with compressed air water or steam Document the results Re attach the protective grille Screw the protective grille on tightly Insert the filters as described in chapter 7 1 Check whether the fan can blow out freely and the filter suction plate can suck in freely witho...

Page 34: ...per by the frame and check it for visible damage Only use blow out dampers without visible damage Insert the blow out damper properly 1 Ensure that the dust air side is at the top when inserting the cover and thus points into the fan chamber at the rear after mounting the cover Fold the safety clamp in front of the blow out damper 2 Insert the cover and screw it on tightly Switch on the dedusting ...

Page 35: ...t the mains plug Loosen the 4 screws of the control unit see arrows Fig 18 Loosening the control unit screws 2 Carefully pull out the control unit Fig 19 Removing the control unit 3 Disconnect the cables and hoses NOTE If the hoses are not labelled label them before removing them Send the faulty control unit to your dealer for replacement Fig 20 Disconnecting cables and hoses ...

Page 36: ... control unit is not damaged NOTE Only install an undamaged control unit Plug in the cables and hoses Carefully insert the control unit Screw the control unit on tightly The dedusting unit is now ready for operation 7 7 Repairs NOTE Necessary repairs are only to be carried out by authorized and appropriately trained specialist personnel ...

Page 37: ... to life from touching live parts of the control system and equipment Work on the system may only be carried out when it is detached from power sources Work on the control unit and or the electrical supply may only be carried out by trained specialist personnel 8 1 Decommissioning For temporary shutdown the mobile dust collector must be switched off at the main switch 8 2 Final decommissioning For...

Page 38: ...hey fall within the scope of the Waste Management Ordinance code number AVV 150202 If this is the case dispose of them accordingly 9 3 Device The mobile dedusting unit consists largely of valuable recyclable materials that are to be recycled Due to its modular construction it can be easily dismantled into its components Ensure that all applicable laws standards ordinances and regional regulations ...

Page 39: ...r a manufacturer warranty of 2 years The warranty does not cover defects resulting from normal wear and tear negligence misuse or unauthorised intervention during the warranty period The warranty also expires if unsuitable filter materials are used as these are directly related to the fan performance ...

Page 40: ...Dedusting unit ecomax 100 V02 00 Page 40 of 40 Chapter 11 Declaration of Conformity 11 Declaration of conformity ...