Aerotech ABL1000WB Series, Hardware Manual

Page 1: ...Revision 1 00 00 ABL1000WB Hardware Manual ...

Page 2: ...12 967 6870 101 Zeta Drive Pittsburgh PA 15238 2811 www aerotech com United Kingdom Japan Email Support aerotech com Phone 44 0 1256 855055 Fax 44 0 1256 855649 Email Support aerotech com Phone 81 0 50 5830 6814 Fax 81 0 43 306 3773 Germany China Email Support aerotech com Phone 49 0 911 967 9370 Fax 49 0 911 967 93720 Email Support aerotech com Phone 86 21 5508 6731 France Taiwan Email Support ae...

Page 3: ...age 15 2 2 Dimensions 17 2 3 Securing the Stage to the Mounting Surface 18 2 4 Attaching the Payload to the Stage 20 Load Capability 20 Chapter 3 Electrical Specifications and Installation 21 3 1 Motor and Feedback Connector 22 3 2 Motor and Feedback Wiring 24 3 3 Motor and Feedback Specifications 25 3 4 Limits Marker and Machine Direction 27 3 5 Motor and Feedback Phasing 28 Chapter 4 Maintenance...

Page 4: ...oles 19 Figure 2 4 Payload and Multi Axis Stage Mounting Holes 20 Figure 3 1 Motor and Feedback Wiring 24 Figure 3 2 Machine Direction 27 Figure 3 3 Hall Phasing 28 Figure 3 4 Analog Encoder Phasing Reference Diagram 29 Figure 3 5 Encoder Phasing Reference Diagram Standard 29 Figure 4 1 Air Bearing Surfaces Require Periodic Cleaning 32 4 www aerotech com ...

Page 5: ...onmental Specifications 12 Table 1 3 ABL1000WB Series Specifications 13 Table 1 4 Air Specifications 14 Table 3 1 Motor and Feedback Connector 23 Table 3 2 Feedback Specifications 25 Table 3 3 Encoder Specifications 25 Table 3 4 ABL1000WB Motor Specifications 26 Table 4 1 Recommended Cleaning Solvents 31 www aerotech com 5 ...

Page 6: ...Table of Contents ABL1000WB Hardware Manual 6 www aerotech com This page intentionally left blank ...

Page 7: ...bles while connected to a power source 3 Disconnect electrical power before servicing equipment 4 All components must be properly grounded in accordance with local electrical safety requirements 5 Operator safeguarding requirements must be addressed during final integration of the product 6 PINCH POINT Keep Hands Clear while the stage is in motion W A R N I N G To minimize the possibility of elect...

Page 8: ...Safety ABL1000WB Hardware Manual 8 www aerotech com This page intentionally left blank ...

Page 9: ...her more declares that it is not allowed to put the equipment into service until the machinery into which it is to be incorporated or of which it is to be a component has been found and declared to be in con formity with the provisions of the Directive 2006 42 EC and with national implementing legislation i e as a whole including the equipment referred to in this Declaration This is to certify tha...

Page 10: ...Declaration of Conformity ABL1000WB Hardware Manual 10 www aerotech com This page intentionally left blank ...

Page 11: ...uired 050 50 mm travel 100 100 mm travel 150 150 mm travel Feedback Required E1 Incremental linear encoder 1 Vpp amplified sine output E2 High accuracy incremental linear encoder 1 Vpp amplified sine output Cable Management Optional CMS1 Cable management system for single axis CMS2 Cable management system for lower X axis of XY assembly CMS3 Cable management system for upper Y axis of XY assembly ...

Page 12: ...s use above 2 000 m or below sea level Vibration Use the system in a low vibration environment Excessive floor or acoustical vibration can affect system performance Contact Aerotech for information regarding your specific application Protection Rating ABL1000WB stages are not suited for dusty or wet environments This equates to an ingress protection rating of IP00 Use Indoor use only 1 2 Accuracy ...

Page 13: ...si Air Consumption 6 7 13 2 SLPM Construction Aluminum Body Hardcoat 1 Maximum speed based on stage capability maximum application velocity may be limited by system data rate and system resolution 2 Max load for XY configuration is 10 0 kg 3 Values with Aerotech controls and PL2 metrology option 4 Dependent on flatness of stage mounting surface 5 To protect air bearing against under pressure an in...

Page 14: ...1 16 ID x 1 8 OD x 25 ft length hose 1 Recommended 2 The filtration requirement is to prevent particles from clogging the air bearing openings 3 Aerotech recommends using a polyurethane air hose Aerotech also recommends that you install a pressure switch P N MCA03094 tied to the motion controller s emergency stop ESTOP that will remove power to the air bearing if pressure drops below 40 psi a drop...

Page 15: ...ortant to let it stabilize at room temperature for at least 12 hours Allowing it to stabilize to room temperature will ensure that all of the alignments preloads and tolerances are the same as they were when tested at Aerotech Use compressed nitrogen or clean dry oil less air to remove any dust or debris that has collected during shipping Each ABL1000WB has a label listing the system part number a...

Page 16: ...lation ABL1000WB Hardware Manual Figure 2 1 Shipping Clamps N OTE After removing the shipping brackets retain them for future use Do not transport or ship the ABL1000WB without the shipping brackets attached 16 Chapter 2 www aerotech com ...

Page 17: ...ABL1000WB Hardware Manual Mechanical Specifications and Installation 2 2 Dimensions Figure 2 2 ABL1000WB Dimensions www aerotech com Chapter 2 17 ...

Page 18: ...ace must be flat to within 1 µm per 50 mm 3 µm per 50 mm N OTE The stage base is precision machined and verified for flatness prior to stage assembly at the factory If machining is required to achieve the desired flatness it should be performed on the mounting surface rather than the stage base Shimming should be avoided if possible If shimming is required it should be minimized to improve the rig...

Page 19: ...ABL1000WB Hardware Manual Mechanical Specifications and Installation Figure 2 3 Surface Mounting Holes www aerotech com Chapter 2 19 ...

Page 20: ... was purchased with Aerotech controls it might have been tuned with a representative payload based on the information provided at the time of order If the ABL1000WB is started up without a payload the servo gains provided by Aerotech with the shipment may not be appropriate and servo instability can occur Refer to the controller help file for tuning assistance The payload must be flat rigid and co...

Page 21: ...rom the motor and encoder are integrated at the factory Refer to the sections that follow for standard motor wiring and connector pinouts The stage and its carriage are protected from dangerous faults by an integral safety ground through the stage s motor power cable W A R N I N G Applications requiring access to the stage while it is energized will require additional grounding and safeguards The ...

Page 22: ...or or qualified installer is responsible for determining and meeting all safety and compliance requirements necessary for the integration of this stage into the final application D A N G E R Remove power before connecting or disconnecting electrical components or cables Failure to do so may cause electric shock or damage to the equipment W A R N I N G The protective ground connection must be prope...

Page 23: ...nected to Pin 23 12 Motor Phase B internally connected to Pin 24 13 Motor Phase C internally connected to Pin 25 14 Cosine 15 Sine 16 Marker 17 5VDC Encoder Halls and Limits 18 Reserved 19 CW LMT 20 Reserved 21 Hall Effect sensor phase B 22 Frame ground 23 Motor Phase A internally connected to Pin 11 24 Motor Phase B internally connected to Pin 12 25 Motor Phase C internally connected to Pin 13 Ma...

Page 24: ...Wiring All motor and controller manufacturers have their own designations for motor phases A B C and Hall signals A B C refer to Section 3 5 for motor phasing Shielded cables are required for the motor and feedback connections Figure 3 1 Motor and Feedback Wiring 24 Chapter 3 www aerotech com ...

Page 25: ...lector Output Voltage 5 V Output Current 10 mA max sinking Output Polarity Normally Closed NC l Sinks current to ground Logic 0 when not in limit l High impedance Logic 1 when in limit l Requires external pull up to 5 V 10 kΩ recommended 1 Halls encoder and limits are interconnected to a common 5VDC supply see Table 3 1 Note If the ABL1000WB is driven beyond the electrical limit it will encounter ...

Page 26: ...317 Resistance 25 C line line Ω 5 2 Inductance line line mH 0 7 Thermal Resistance No Forced Cooling C W 2 22 Maximum Bus Voltage 7 VDC 80 Magnetic Pole Pitch mm in 16 0 0 63 1 Performance is dependent upon heat sink configuration system cooling conditions and ambient temperature 2 All performance and electrical specifications 10 3 Peak force assumes correct rms current consult Aerotech 4 Force co...

Page 27: ...refer to Section 3 5 for Motor and Feedback phasing information Programming direction of a stage is set by the controller that is used to move the stage The galvo motors for each axis have internal electrical limits for both positive and negative machine direction motion Programming direction is typically selectable in the controller while machine direction is hardwired in the stage Figure 3 2 sho...

Page 28: ...pecifications and Installation ABL1000WB Hardware Manual 3 5 Motor and Feedback Phasing Motor phase voltage is measured relative to the virtual wye common point Figure 3 3 Hall Phasing 28 Chapter 3 www aerotech com ...

Page 29: ...BL1000WB Hardware Manual Electrical Specifications and Installation Figure 3 4 Analog Encoder Phasing Reference Diagram Figure 3 5 Encoder Phasing Reference Diagram Standard www aerotech com Chapter 3 29 ...

Page 30: ...Electrical Specifications and Installation ABL1000WB Hardware Manual 30 Chapter 3 www aerotech com This page intentionally left blank ...

Page 31: ...not be limited to l Visually inspect the stage and cables l Re tighten loose connectors l Replace or repair damaged cables l Clean the ABL1000WB and any components and cables as needed l Repair any damage before operating the ABL1000WB l Inspect and perform an operational check on all safeguards and protective devices 4 2 Cleaning and Lubrication Clean all air bearing surfaces and encoder scales t...

Page 32: ...e end of travel and remove power D A N G E R To minimize the possibility of bodily injury or death disconnect all electrical power prior to performing any maintenance or making adjustments to the equipment 2 Clean all of the surfaces that you can access Make sure to use the correct solvent on each surface refer to Section 4 2 When the surface is fully dry move the stage by hand to the opposite end...

Page 33: ...fault The system is configured to operate with an air pressure safety switch and either the air pressure is too low or the switch is not present Check the air supply and the switch Air pressure switches are typically configured to trip if the supply pressure to the bearing drops below 40 psi Stage moves uncontrollably l Encoder sine and cosine signal connections refer to and Controller documentati...

Page 34: ...Maintenance ABL1000WB Hardware Manual 34 Chapter 4 www aerotech com This page intentionally left blank ...

Page 35: ...t such approval A Return Materials Authorization RMA number must accompany any returned product s The RMA number may be obtained by calling an Aerotech service center or by submitting the appropriate request available on our website www aerotech com Products must be returned prepaid to an Aerotech service center no C O D or Collect Freight accepted The status of any product returned later than thi...

Page 36: ...rms and conditions stated in the following On Site Non Warranty Repair section apply On site Non Warranty Repair If any Aerotech product cannot be made functional by telephone assistance or purchased replacement parts and cannot be returned to the Aerotech service center for repair then the following field service policy applies Aerotech will provide an on site Field Service Representative in a re...

Page 37: ...ABL1000WB Hardware Manual Revision History Appendix B Revision History Revision General Information 1 00 00 New Manual www aerotech com Appendix B 37 ...

Page 38: ...Revision History ABL1000WB Hardware Manual 38 Appendix B www aerotech com This page intentionally left blank ...

Page 39: ...ose air 14 Humidity 12 I Inspection Schedule 31 Isopropyl Alcohol 31 L label 15 Limit Switch Specifications 25 Lubrication 31 M MCA03094 14 mounting surface securing stage 18 P part number 15 pressure switch 14 Protection Rating 12 protective ground connection 22 S Securing the Stage to the Mounting Surface 18 serial number 15 Shipping Clamps 15 Solvents 31 Specifications 13 stabilizing stage 15 s...

Page 40: ...Index ABL1000WB Hardware Manual 40 Index www aerotech com This page intentionally left blank ...