Aerotech LaserTurn 1 Series, Hardware Manual

Page 1: ...Revision 1 07 00 LaserTurn 1 Hardware Manual ...

Page 2: ...rvice aerotech com 101 Zeta Drive Pittsburgh PA 15238 2811 www aerotech com United Kingdom Japan Phone 44 0 1256 855055 Fax 44 0 1256 855649 Email service aerotech co uk Phone 81 0 50 5830 6814 Fax 81 0 43 306 3773 Email service aerotechkk co jp Germany China Phone 49 0 911 967 9370 Fax 49 0 911 967 93720 Email service aerotechgmbh de Phone 86 21 5508 6731 Email service aerotech com France Taiwan ...

Page 3: ...emoval Procedure 21 2 9 Gripper Installation FT2 22 2 10 Alignment Gripper Installation FT3 23 Chapter 3 Electrical Specifications and Installation 25 3 1 Motor and Feedback Connectors 26 3 2 Motor and Feedback Wiring 30 3 3 Motor and Feedback Specifications 32 3 4 Limits Marker and Machine Direction 35 3 5 Motor and Feedback Phasing 36 Chapter 4 Maintenance 39 4 1 Service and Inspection Schedule ...

Page 4: ...xis 30 Figure 3 2 Motor and Feedback Wiring Linear Axis 31 Figure 3 3 Machine Direction 35 Figure 3 4 Hall Phasing 36 Figure 3 5 Analog Encoder Phasing Reference Diagram 37 Figure 4 1 Linear Bearing Location 42 Figure 4 2 Typical Ringseal Removal 43 Figure 4 3 Cross section View of Ringseal Showing O Rings 44 Figure 4 4 Cross Section View of Wet Cut Rotary Union 45 Figure 4 5 Rear Carriage Cover w...

Page 5: ...ble 3 2 4 Pin D Motor Mating Connector 27 Table 3 3 25 Pin D Feedback Connector Pinouts Rotary Axis 28 Table 3 4 25 Pin D Feedback Mating Connector 28 Table 3 5 25 Pin Feedback Connector Pinouts Linear Axis 29 Table 3 6 25 Pin D Feedback Mating Connector 29 Table 3 7 Feedback Specifications 32 Table 3 8 Rotary Axis Motor Specifications S 76 35 A 33 Table 3 9 Linear Axis Motor Specifications BLMUC ...

Page 6: ...requirements 5 Operator safeguarding requirements must be addressed during final integration of the product W A R N I N G To minimize the possibility of electrical shock bodily injury or death the following precautions must be followed 1 Moving parts can cause crushing or shearing injuries Access to all stage and motor parts must be restricted while connected to a power source 2 Cables can pose a ...

Page 7: ...er more declares that it is not allowed to put the equipment into service until the machinery into which it is to be incorporated or of which it is to be a component has been found and declared to be in conformity with the provisions of the Directive 2006 42 EC and with national implementing legislation i e as a whole including the equipment referred to in this Declaration This is to certify that ...

Page 8: ...Table of Contents LaserTurn 1 Hardware Manual 8 www aerotech com This page intentionally left blank ...

Page 9: ...ooling Required FT1 Front tooling platform FT2 Front tooling platform with gripper FT3 Front tooling platform with right hand alignment gripper FT4 Front tooling platform with left hand alignment gripper Gripper Jaws Optional J1 Gripper jaws for 0 8 mm tube diameters Metrology Linear Required PL1 Metrology uncalibrated with performance plots PL2 Metrology calibrated HALAR with performance plots No...

Page 10: ...to 2 000 m 0 ft to 6 562 ft above sea level Contact Aerotech if you need to use your equipment in a location that is 2 000 m above or below sea level Vibration Use the system in a low vibration environment Excessive floor or acoustical vibration can affect system performance Contact Aerotech for information regarding your spe cific application Protection Rating The LaserTurn 1 stages have limited ...

Page 11: ...sure 6 100 psig Material Hardcoated Aluminum Stage Body Stainless Steel Collet Chuck Mean Time Between Failure 10 000 Hours 1 Maximum speed based on stage capability Requires the selection of an appropriate amplifier with sufficient voltage and current 2 Maximum tube diameter is reduced to 6 7 mm for dry cutting with the WCUT option 3 Maximum loads are mutually exclusive Loading limits are due to ...

Page 12: ...Overview LaserTurn 1 Hardware Manual 12 Chapter 1 www aerotech com This page intentionally left blank ...

Page 13: ...oints Carefully remove the LaserTurn 1 from its protective shipping container Gently set the LaserTurn 1 on a smooth flat and clean surface Before operating the LaserTurn 1 it is important to let it stabilize at room temperature for at least 12 hours Allowing it to stabilize to room temperature will ensure that all of the alignments preloads and tolerances are the same as they were when tested at ...

Page 14: ...t offerings listed options may be superseded at any time All drawings and illustrations are for reference only and were complete and accurate as of this manual s release Refer to www aerotech com for the most up to date information Figure 2 2 LaserTurn 1 Dimensions part one 14 Chapter 2 www aerotech com ...

Page 15: ...LaserTurn 1 Hardware Manual Installation Figure 2 3 LaserTurn 1 Dimensions part two www aerotech com Chapter 2 15 ...

Page 16: ...ary Use precision flatstones on the mounting surface to remove any burrs or high spots Clean the mounting surface with a lint free cloth and acetone or isopropyl alcohol and allow the cleaning solvent to completely dry Gently place the stage on the mounting surface N OTE To maintain accuracy the mounting surface must be flat to within 1 µm per 50 mm N OTE The LaserTurn 1 is precision machined and ...

Page 17: ...LaserTurn 1 Hardware Manual Installation Figure 2 4 LaserTurn 1 Stage Showing Mounting Holes Top View www aerotech com Chapter 2 17 ...

Page 18: ...res will not cause damage to the rotary union When the gripper options are ordered the supply pressure will need to be regulated down refer to Section 2 9 and Section 2 10 for more information As with the collet chuck the supply pressure can be regulated to control the grip force during stage indexing 2 5 Wet Cut Fluid Requirements Water or cutting fluid used during wet cut operations must be cond...

Page 19: ...line Simply push the air line into the fitting and supply air to the stage The CGF pneumatics kit option contains the required air supply components such as valves filters and airlines Once air is supplied material of the appropriate size can be placed in the collet All collets supplied by Aerotech are clearly labeled with their clamping size range and collet style Be sure to use only the correct ...

Page 20: ...on attached to the end of the rotary shaft Figure 2 5 A 1 8 in NPT tapped hole is provided on the end of the rotary union shaft to allow for connecting a pressure vessel or extension tube To prevent damage or performance degradation of the stage the unsupported length and weight of the attached pressure vessel is limited N OTE Aerotech recommends the following limitations on the size and weight of...

Page 21: ...cking sound The resistance and clicking is caused by QTY 3 spring loaded ball end set screws that help prevent the collet from unthreading during stage operation The ball end drops in and out of the collet s detent as it is turned Step 4 For installation of a collet first clean the chuck taper and new collet including threads Acetone or isopropyl alcohol may be used to clean the metal components A...

Page 22: ... systems with the procedure that follows Figure 2 7 Gripper Detail Step 1 Set up the gripper on the front tooling platform Step 2 Add QTY 4 M4 socket head screws with washers Step 3 Manually index the LaserTurn 1 carriage toward the sub assembly and verify that there is no interference Step 4 Connect the pneumatics kit optional accessory with the CGF option or customer supplied to the gripper and ...

Page 23: ...et head screws with washers Step 3 Manually index the carriage toward the subassembly and make sure that there is not interference N OTE Make sure that the assembly is still referenced against 1 8 pins as described in Step 1 Step 4 Attach the customer supplied bushing to the mounting surface Step 5 Loosen the QTY 4 M3 socket head locking screws shown in Figure 2 8 so that the alignment mechanism c...

Page 24: ...n 1 Hardware Manual N OTE Do not exceed 87 psi to the gripper on the open or closing cycle N OTE Refer to the pneumatics layout drawing included with the documentation for assembly instructions 24 Chapter 2 www aerotech com ...

Page 25: ... the system separate from this documentation The electrical wiring from the motor and encoder are integrated at the factory Refer to the sections that follow for standard motor wiring and connector pinouts W A R N I N G Applications requiring access to the stage while it is energized will require additional grounding and safeguards The System Integrator or qualified installer is responsible for de...

Page 26: ...ounding and safety precautions are required for applications requiring access to the stage while it is energized The System Integrator or qualified installer is responsible for determining and meeting all safety and compliance requirements necessary for the integration of this stage into the final application D A N G E R Remove power before connecting or disconnecting electrical components or cabl...

Page 27: ...Phase A A2 Motor Phase B A3 Motor Phase C 1 Reserved 2 Reserved 3 Reserved 4 Reserved 5 Reserved A4 Frame ground motor protective ground Table 3 2 4 Pin D Motor Mating Connector Mating Connector Aerotech P N Third Party P N Backshell ECK00656 Amphenol 17E 1726 2 Sockets QTY 4 ECK00659 ITT Cannon DM53744 6 Connector ECK00657 ITT Cannon DBM9W4SA197 www aerotech com Chapter 3 27 ...

Page 28: ...t sensor phase A 11 Hall Effect sensor phase C 12 Reserved 13 Reserved 14 Cosine 15 Cosine N 16 5 V power supply internally connected to Pin 3 17 Sine 18 Sine N 19 Reserved 20 Common ground internally connected to Pin 21 21 Common ground internally connected to Pin 20 22 Reserved 23 Reserved 24 Reserved 25 Reserved Case Signal shield connection to case Table 3 4 25 Pin D Feedback Mating Connector ...

Page 29: ...ng maximum travel produced by positive CW stage direction 13 Reserved 14 Sine 15 Sine N 16 5 V power supply internally connected to Pin 3 17 Cosine 18 Cosine N 19 Reserved 20 Common ground internally connected to Pin 21 21 Common ground internally connected to Pin 20 22 Reserved 23 Reserved 24 Signal indicating maximum travel produced by negative CCW stage direction 25 Reserved Case Signal shield ...

Page 30: ...g All motor and controller manufacturers have their own designations for motor phases A B C and Hall signals A B C refer to Section 3 5 for motor phasing Shielded cables are required for the motor and feedback connections Figure 3 1 Motor and Feedback Wiring Rotary Axis 30 Chapter 3 www aerotech com ...

Page 31: ...LaserTurn 1 Hardware Manual Electrical Specifications and Installation Figure 3 2 Motor and Feedback Wiring Linear Axis www aerotech com Chapter 3 31 ...

Page 32: ...ncremental Encoder 1 Vpk pk into 120 Ω Load differential signals SIN SIN COS COS are 5 V pk pk relative to ground Rotary Axis Incremental Sine 3600 lines per revolution Fundamental Linear Axis Incremental Sine 20 µm resolution Fundamental Limit Switch Specifications Supply Voltage 5 V 5 Supply Current 25 mA Output Type Open Collector Output Voltage 5 V Output Current 10 mA sinking Output Polarity ...

Page 33: ... 1 Performance is dependent upon heat sink configuration system cooling conditions and ambient temperature 2 Values shown 75 C rise above a 25 C ambient temperature with housed motor mounted to a 250 mm x 250 mm x 6 mm aluminum heat sink 3 Peak force assumes correct rms current consult Aerotech 4 Torque constant and motor constant specified at stall 5 All performance and electrical specifications ...

Page 34: ... 78 0 85 Resistance 25 C line line Ω 6 5 Inductance line line mH 0 87 Thermal Resistance 1 4 bar 20 psi C W 0 65 Thermal Resistance No Forced Cooling C W 1 52 Maximum Bus Voltage VDC 340 1 Performance is dependent upon heat sink configuration system cooling conditions and ambient temperature 2 Values shown 100 C rise above a 25 C ambient temperature with motor mounted to the specified aluminum hea...

Page 35: ...back and motor signals and is dictated by the stage wiring refer to Section 3 5 for Motor and Feedback phasing information Programming direction of a stage is set by the controller that is used to move the stage Programming direction is typically selectable in the controller while machine direction is hardwired in the stage Figure 3 3 shows the machine direction of LaserTurn 1 stages Figure 3 3 Ma...

Page 36: ...ecifications and Installation LaserTurn 1 Hardware Manual 3 5 Motor and Feedback Phasing Motor phase voltage is measured relative to the virtual wye common point Figure 3 4 Hall Phasing 36 Chapter 3 www aerotech com ...

Page 37: ...LaserTurn 1 Hardware Manual Electrical Specifications and Installation Figure 3 5 Analog Encoder Phasing Reference Diagram www aerotech com Chapter 3 37 ...

Page 38: ...Electrical Specifications and Installation LaserTurn 1 Hardware Manual 38 Chapter 3 www aerotech com This page intentionally left blank ...

Page 39: ...ly inspect the stage and cables l Re tighten loose connectors l Replace or repair damaged cables l Clean the LaserTurn 1 and any components and cables as needed l Repair any damage before operating the LaserTurn 1 l Inspect and perform an operational check on all safeguards and protective devices N OTE For the wet cut option replace the rotary seal before 1000 hours of service Failure to follow th...

Page 40: ...d to clean the o rings or seals Lubrication N OTE During the lubrication procedure inspect the linear motion guides for any damage or signs of wear If the application process uses only a small portion of travel for most of the duty cycle periodically drive the stage through full travel to redistribute the lubrication in the bearings For more information about how to clean and lubricate the collet ...

Page 41: ...ase the collet chuck taper and collet taper with a small amount of lubricant Then install the collet into the collet chuck Aerotech recommends using the lubricants listed in Table 4 1 Table 4 1 Recommended Lubricants Vender Product Item Description Henkel Technologies Loctite 80209 Silver Grade Anti Seize Henkel Technologies Loctite 51168 Food Grade Anti Seize Jet Lube White Knight 16404 Food Grad...

Page 42: ... Clean any accumulated dust or debris from inside of the assembly Step 4 Use a lint free cloth to remove any dirty or dried lubricant from the linear bearing guides A swab soaked in isopropyl alcohol can be used to remove stubborn debris Step 5 Apply a thin continuous film of lubricant to the linear bearing guides refer to Figure 4 1 A good quality natural bristle artist s brush is an excellent ap...

Page 43: ...e the o ring D A N G E R To minimize the possibility of bodily injury or death disconnect all electrical power prior to performing any maintenance or making adjustments to the equipment Step 1 Remove power to the stage Step 2 Remove collet See Section 2 8 1 Step 3 With the collet removed the ringseal will now be exposed Using a 4 mm allen key or WIHA Tool 54040 unscrew the ringseal from the shaft ...

Page 44: ...Maintenance LaserTurn 1 Hardware Manual Figure 4 3 Cross section View of Ringseal Showing O Rings 44 Chapter 4 www aerotech com ...

Page 45: ...his corresponds to replacement every three months W A R N I N G Failure to follow the maintenance procedures outlined in this section will result in voiding stage warranty D A N G E R To minimize the possibility of bodily injury or death disconnect all electrical power prior to performing any maintenance or making adjustments to the equipment Figure 4 4 Cross Section View of Wet Cut Rotary Union S...

Page 46: ...e Figure 4 6 Figure 4 6 Seal Location Step 5 Inspect the shaft and seal surface for scratches or nicks Small wear marks are normal If the shaft is undamaged clean both the shaft and seal end cap surfaces with a lint free rag and isopropyl alcohol If the shaft is scratched you can feel it with your fingernail contact Aerotech customer service see Figure 4 7 If advised to remove the rotary union see...

Page 47: ...ply Parker O Lube to the exposed end of the rotary union shaft as shown in Figure 4 7 Step 8 Pilot the end cap back onto housing sub assembly by using the rotary union shaft and housing Use care when aligning the end cap so that damage does not occur to the newly installed seal Step 9 Tighten the end cap screws and reconnect water supply Step 10 Leak test stage prior to restoring stage power www a...

Page 48: ... performing any maintenance or making adjustments to the equipment Figure 4 8 Wet Cut Rotary Union Step 1 Remove power to the stage Step 2 Purge water from inside stage Care should be taken when doing this to prevent large amounts of water from being deposited on stage Step 3 Remove QTY 4 M3 end cap mounting screws from the rear of the assembly and carefully pull the end cap off of the housing Als...

Page 49: ...unscrew the rotary union from the LaserTurn 1 shaft see Figure 4 10 Figure 4 10 Wet Cut Rotary Union Removal Step 6 Install a new rotary union assembly by attaching it to the rear of the LaserTurn 1 shaft Tighten to 13 5 N m 10 ft lbs Add the shoulder bolts and bushings Step 7 Reattach the cover and end cap Step 8 Leak test the stage Step 9 Restore power to the stage www aerotech com Chapter 4 49 ...

Page 50: ... injury or death disconnect all electrical power prior to performing any maintenance or making adjustments to the equipment Figure 4 11 Tooling Plate Removal Step 1 Remove power to stage Step 2 Remove QTY 4 M4 flat head socket screws from the toolplate Step 3 Lift the toolplate straight up to remove it Step 4 Repeat these steps to remove the rear toolplate 50 Chapter 4 www aerotech com ...

Page 51: ...der signals refer to the Controller documentation Collet Chuck will not close l Insufficient air pressure supplied to the stage Make sure there are no blockages in the supply line and the pressure is high enough refer to Section 2 4 l Collet not threaded in all the way Follow procedures in Section 2 8 to ensure collet is installed properly Collet Chuck will not open l Insufficient air pressure sup...

Page 52: ...Maintenance LaserTurn 1 Hardware Manual 52 Chapter 4 www aerotech com This page intentionally left blank ...

Page 53: ...ut such approval A Return Materials Authorization RMA number must accompany any returned product s The RMA number may be obtained by calling an Aerotech service center or by submitting the appropriate request available on our website www aerotech com Products must be returned prepaid to an Aerotech service center no C O D or Collect Freight accepted The status of any product returned later than th...

Page 54: ...erms and conditions stated in the following On Site Non Warranty Repair section apply On site Non Warranty Repair If any Aerotech product cannot be made functional by telephone assistance or purchased replacement parts and cannot be returned to the Aerotech service center for repair then the following field service policy applies Aerotech will provide an on site Field Service Representative in a r...

Page 55: ...ry Revision General Information 1 07 00 General revision product update 1 06 00 Revision changes have been archived If you need a copy of this revision contact Aerotech Global Technical Support 1 05 00 1 04 00 1 03 00 1 02 00 1 01 00 1 00 00 www aerotech com Appendix B 55 ...

Page 56: ...Revision History LaserTurn 1 Hardware Manual 56 Appendix B www aerotech com This page intentionally left blank ...

Page 57: ...tion 41 compressed air 18 D Dimensions 14 E Electrical Specifications S 76 33 EN 60204 1 7 EN ISO 12100 7 Encoder Specifications 32 G Global Technical Support 2 gripper operation 22 23 H Hall Effect Sensors Specifications 32 Humidity 10 I inspection schedule 39 Inspection Schedule 39 isopropyl alcohol 40 L label 13 Limit Switch Specifications 32 linear cleaning 42 lubrication 42 linear motion guid...

Page 58: ...ry union load capability 20 pressure vessel length weight limits 20 S S 76 Electrical Specifications 33 Performance Specifications 33 S 76 35 A 33 seal replacement 43 securing the stage to the mounting surface 16 serial number 13 service schedule 39 shimming 16 solvents 40 specifications temperature 10 Specifications 11 stabilizing stage 13 stage distortion 16 stabilizing 13 Support 2 T Technical ...