Afag 50494738, Operating And Installation Instructions

Page 1: ...Conveyor Belt Hopper IBB3 5 IBB6 IBB12 IBB25 IBB50 Operating and Installation Instructions Copyright by Afag GmbH ...

Page 2: ... 50494742 Conveyor belt hopper IBB3 5 without 24 V DC 50503689 Conveyor belt hopper IBB6 without 24 V DC 50503690 Conveyor belt hopper IBB12 without 230V 50Hz 50503691 Conveyor belt hopper IBB25 without 230V 50Hz 50503692 Conveyor belt hopper IBB50 without 230V 50Hz 50503693 Hinged spout IBB3 5 50503695 Hinged spout IBB6 50503696 Hinged spout IBB12 50503697 Hinged spout IBB25 50503698 Hinged spout...

Page 3: ...uctions 12 3 1 Transport 13 3 2 Unit assembly 13 3 2 1 Notes on safe installation 13 3 2 2 Electrical connection 13 3 3 Power supply 14 4 Operating Instructions 15 4 1 Commissioning 15 4 1 1 Checking the belt run 15 4 1 2 Checking the lateral guides 15 4 2 Filling the system 15 4 3 Adjustment options 15 4 3 1 Lateral guides 15 4 3 2 Parts chute 15 4 3 3 Adjustable front panel 15 4 3 4 Belt tension...

Page 4: ...Page 4 2 20 2019 R01 0 6 1 Attachment parts 20 6 2 Control device 20 6 3 Ordering addresses 20 7 Disposal 21 ...

Page 5: ...es an imminent danger If the information is not followed death or severe injuries physical disability may be the result WARNING Identifies a potentially dangerous situation If the information is not followed death or severe injuries physical disability may be the result CAUTION Identifies a potentially dangerous situation If the information is not followed property damage and minor or moderate bod...

Page 6: ...y must ensure that its personnel fully understands the content of the operating manual The following information is provided for personal safety of the operating personnel safety of the described products and the connected equipment WARNING Maintenance measures must only be performed by personnel with the specific certified skills Here depending on the scope and de gree of difficulty of the assign...

Page 7: ...t the safety of the belt hopper then the hopper must be shut down until these defects have been remedied No cleaning tasks may be performed on the belt hopper after it has been switched on The operating personnel is not permitted to perform work on the electrical equipment Do not reach into the conveyor belts or touch the conveyed goods while the belt hopper is in operation Defective machine parts...

Page 8: ...hopper is solely for storing refilling or transferring specific product parts The smallest side length of the product parts must be at least 2 mm Product parts any smaller may wedge in below the belt and cause damage or a failure in the belt hopper For standard belts the product parts must be dry clean and have no sharp edges Special belts must be used for other product parts oily wet hotter than ...

Page 9: ... way contrary to its intended use Chapter 1 3 1 in particular with respect to Equipping the belt hopper with product parts in any form other than specified for the belt hopper Equip ping the belt hopper with parts tainted with oil grease or any other coating Use of unskilled personnel See chapter 2 Safety Operating the belt hopper contrary to the specifications provided in the operating instructio...

Page 10: ...ging systems Equipping scales and counting devices Dispensed parts provisioning at manual workplaces as well Can be used in the food and pharmaceutical industries 2 2 Functional description The basic element of the IBB Conveyor belt hopper is the conveyor belt which trans ports the parts that are on it to an inclined chute A specific parts storage container is attached onto the conveyor belt for t...

Page 11: ...m 70 90 F mm 146 166 G mm 177 197 H mm 117 137 K mm 40 40 L mm 160 160 M mm 92 5 92 5 N mm 80 80 Technical data Unit Fill weight kg 30 35 Fill volume l 3 5 6 Rated voltage V 24 24 Current consumption A 0 4 0 4 Motor output W 10 10 Operating temperature C 5 to 60 5 to 60 Belt speed m min 0 1 0 1 2 3 2 IBB12 IBB50 ...

Page 12: ...m 346 5 411 5 476 5 K mm 172 182 207 L mm 256 256 256 M mm 31 31 31 N mm 49 49 49 Technical data Unit Fill weight kg 50 60 70 Fill volume l 12 25 50 Power supply mains voltage mains frequency V Hz 230 50 230 50 230 50 Current consumption A 0 85 0 85 0 85 Motor output W 90 90 90 Operating temperature C 5 to 60 5 to 60 5 to 60 Belt speed m min 0 85 0 85 0 85 3 Installation Instructions ...

Page 13: ...er objects have been removed from the operational area of the belt hopper During setup make sure that there is no obstruction to the belt run 3 2 2 Electrical connection The electrical connection must be done by a qualified electrician only and in accordance with the enclosed circuit diagram All connections for the motor control board etc have been connected to a terminal at the factory and the un...

Page 14: ... in all op erating modes Unlocking the EMERGENCY STOP devices must not allow the unit to restart uncontrolled The electrical connections must be covered Protective conductor connections must be tested for fault free function after assembly Only allow authorized personnel to connect the unit 3 3 Power supply The 24V drive unit must only be operated with 24 volt DC current Ensure the correct polarit...

Page 15: ...ical data 4 3 Adjustment options 4 3 1 Lateral guides On both side of the parts storage container are adjustable V2A bars These bars prevent transported parts from being wedged under the belt and can be adjusted by loosening the cap nuts The feed plates must not obstruct the belt run 4 3 2 Parts chute The incline of the chute can be adjusted by loosening the round head screws If the chute is used ...

Page 16: ...eces If the belt abuts too much on one of the head pieces the center run must be corrected to prevent increased wear to the belt To do so tighten the round head screw on the tensioning reversing head that the belt runs on or loosen the screw on the opposite tensioning reversing head Observe the belt tension in the process CAUTION Tightening the belt too much may overload the belt the bearings and ...

Page 17: ...wo week run in period check the tension and the centering of the conveyor belt and correct it as necessary Conduct subsequent inspections in 4 week intervals 5 2 1 Replacing the conveyor belt a Remove the hopper trough and the parts chute highlighted in green see image b Remove the fastening struts highlighted in green see image c Loosen and remove the clamping screws on clamping reversing head hi...

Page 18: ...Pull both the longitudinal strut and the reversing heads down together high lighted in green see image f Pull down the conveyor belt highlighted in green see image g Remove the fastening struts highlighted in green see image h Push a new belt onto the conveyor belt body and reassemble the belt hopper in revered order Setscrews Clamping screws Longitudinal strut Conveyor belt ...

Page 19: ...sary Make sure that the conveyor belt does not grind against the hopper trough 5 3 Drive After 2000 operating hours the carbon brushes must be replaced on the DC motor if the unit has them and the surrounding area must be thoroughly cleaned Otherwise gear motors are maintenance free for 10 000 operating hours If necessary remove dust around the entire motor area to ensure optimum cooling 5 4 Other...

Page 20: ...upply Product code Remark IRG1 MS 230V 50Hz 50391018 Sensor actuation with a timer function Third party control devices can also be used provided they meet the technical specifi cations 6 3 Ordering addresses Germany Afag GmbH Wernher von Braun Strasse 1 92224 Amberg Germany Phone 49 0 96 21 65 0 27 0 Fax 49 0 96 21 65 0 27 490 Sales sales afag com www afag com Switzerland Afag Automation AG Feedi...

Page 21: ...re no longer used should not be disposed of as a complete unit They should be dismantled and the parts should be sorted according to material type and recycled Non recyclable components must be disposed of correctly according to the type of component ...

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