Afag CS 6, Translation Of The Original Montage Instructions

Page 1: ...Compact slide CS 6 Declaration of Incorporation Module Information Montage Instructions Maintenance Instructions Translation of the Original Montage Instructions Copyright by Afag Automation AG ...

Page 2: ...rding to these Montage Instructions WARNING Indicates a possible dangerous situation Non compliance with this information can result in death or serious personal injuries invalidity PRECAUTION Indicates a possible dangerous situation Non compliance with this information can result in damage to property or light to medium personal injuries NOTE Indicates general notes useful operator tips and opera...

Page 3: ...on of the module 13 3 1 3 Scope of Supply 14 1 Module CS 6 14 3 1 4 Designated use 14 3 1 5 Warranty 15 3 1 6 Areas of application 15 3 1 7 Dimension CS 6 16 3 1 8 Technical data CS 6 17 3 1 9 Pneumatic connection 18 3 2 0 Preparation for start up 19 3 2 1 Note for shock absorbers elastomer 20 3 2 2 Installation of the sensors 20 3 2 3 Fitting the proximity switch in the module grooves 21 3 2 4 St...

Page 4: ...cuments shall be sent to a reasoned request by national authorities in printed documents or electronically pdf Applied and fulfilled essential requirements 1 1 1 1 1 1 1 2 1 2 3 1 3 3 1 3 6 1 3 7 1 4 1 1 5 1 6 1 6 1 1 6 2 1 6 4 1 7 1 7 4 1 7 4 2 Who installs this incomplete machine or assemble with other machines a risk assessment for its resulting machine which must make the provisions of the EC ...

Page 5: ...dule is packed in the original cardboard box if the module is not handled property it may fall out of the box when unpacking and cause injuries to limbs or squeeze your fingers NOTE Consider please With each module security is settled a technical newspaper This newspaper is to be reas busily by each person with the module ...

Page 6: ...le Installation of the bottom of the base body with Installation of base body through bolted with CAUTION When the module is installed in a vertical position the slide should always be moved before the installation into the lowermost position since masses that move suddenly can cause injury ...

Page 7: ...x at the CS 6 Compact slide CS 6 Hole matrix 20x20 mm 16x16 mm Thread bore hole M3 M2 5 Centering bushings H7 Ø5x2 5 4x2 mm Use the centering bushings included in the scope of supply for positioning and insert these sleeves in the diagonally opposite bore holes of the mounting grid ...

Page 8: ...near smooth movement of rigidly mounted loads under the ambient and operating conditions defined for this module see Technical data The CS module can be installed in the horizontal or vertical position NOTE These Montage Instructions should be read carefully before carrying out any activity on or with the CS module The CS module may only be deployed in accordance with the intended use NOTE Safety ...

Page 9: ...CS6 BA vers 1 7 gb 20190312 9 2 1 4 Slide unit load factors CS 6 ...

Page 10: ...10 CS6 BA vers 1 7 gb 20190312 2 1 5 Preferred combinations CS 6 ...

Page 11: ...roducte name Compact slide pneumatic Types CS 6 20 ED CS 6 40 ED This is an incomplete machine Who installs this incomplete machine or assemble with other machines a risk assessment for its resulting machine which must make the provisions of the EC directive 2006 42 EC Standard EN ISO 12100 2010 German version Agent For the compilation of the technically relevant documents Niklaus Röthlisberger Pr...

Page 12: ...ch don t affect safety and health of the personnel This is an incomplete machine The series of the CS module is used for the linear smooth movement of rigidly mounted loads under the ambient and operating conditions defined see Technical data The CS module can be installed in the horizontal or vertical position Modifications on the CS module that are not described in these Montage Instructions or ...

Page 13: ...uctive switch accessories not included in the scope of supply mounted under the stop screw or a proximity switch accessories not included in the scope of supply fastened in the sensor groove CAUTION The shock absorbers installed in the CS modules are precision mechanical parts If the fastening screw is tightened to strongly the shock absorber can be damaged Torque recommended 0 63 1 1 Nm 5 1 Base ...

Page 14: ...fully before carrying out any activity on or with the module The module may only be deployed in accordance with the intended use Modifications on the module that are not described in these Montage Instructions or have not been approved in writing by Afag are not permitted In case of improper changes or assembly installation operation maintenance or repairs Afag rejects all liability CAUTION Connec...

Page 15: ...N The applicable regulations for prevention of accidents and the other generally accepted safety relevant and occupational safety and health regulations are to be followed The term of the warranty on Afag handling components and systems is 24 months following commissioning but a maximum of 27 months following delivery Wear parts e g shock absorbers are not covered by the warranty The warranty cove...

Page 16: ...16 CS6 BA vers 1 7 gb 20190312 3 1 7 Dimension CS 6 ...

Page 17: ...CS6 BA vers 1 7 gb 20190312 17 3 1 8 Technical data CS 6 ...

Page 18: ...ctions are not used must be closed with the M3 studs Airtight 1 1 to 1 4 Nm Pneumatic connections that are not used must be closed airtight with the locking screws included in the scope of supply 1 Compressed air connection 4 One way restrictor optional 2 Maintenance unit 5 Compact slide CS 6 3 Directional valve 5 2 standard 4 2 NOTE Minimal compressed air quality according to ISO 8573 1 2010 7 4 ...

Page 19: ...must not be operated without shock absorbers installed as it may be damaged due to missing damping NOTE Elastomer shock absorbers are actually a spring element i e the holding force of the carriage is more or less reduced in the end position as compared with hydraulic dampers and depending on the setting of the absorber stroke Air connection M3 Air connection M3 Shock absorber ...

Page 20: ...mm 0 002 J 15 N 3 2 2 Installation of the sensors To the end position of the CS modules fixable proximity switches are used An LED on the proximity switch serves function monitoring during polling The LED does not change during polling switching state the proximity switch set wrong or defective and needs to be reset or replaced Furthermore the ring magnet may be missing or broken NOTE Initiators a...

Page 21: ...On top of the CS6 housing a C groove for the proximity switch is available With a proximity switch the end positions can be queried Proximity switch PNP INI c10x19 5 Em PNP NO M8x1 Order No 50313987 Magnetic cylinder senor for simple teaching of 2 query positions C Nut for Proximity switch ...

Page 22: ... the first position of the slide end position 4 Press the Teach button for 3 seconds LED flashes one 5 Release teach button first end position is stored 6 Two LED flashes second final 7 Carriage position for the second final set two LED 8 Teach button briefly second end position is stored Control first and second end position Move to slide into the first end position one LED lights up It does not ...

Page 23: ...l system slowly Pay attention to the permissible values technical data regarding load capacity motion frequency moment loads on the guide system CAUTION Limbs may be squeezed by moving components Make sure that there are no persons or tools within the operating range of the module Carry out a test run at first at slow traverse speed afterwards under operating conditions ...

Page 24: ...abraison or processes Ambient conditions according the technical cataloge Maintenance interval Service measures As required Cleaning of the CS module with a dry lint free cloth Clean the module with a dry lint free cloth The module must not be washed down do not use any aggressive cleaners 1 Montly Check the safety labels for damage readability and cleunless The shock absorbers and stop screws mus...

Page 25: ...ted below should be used Festo special oil Avia Avilub RSL 10 BP Energol HPL 10 Esso Spinesso 10 Shell Tellus Oil C 10 Mobil DTE 21 Blaser Blasol 154 Oil quantity 5 10 oil drops per 1000 l air Viscosity range 9 to 11 mm s cST at 40 C ISO class VG 10 according to ISO 3448 Apart from the usual cleaning work no further maintenance measures are required NOTE Module inserts for ionized air environments...

Page 26: ...op shock are not set correctly Adjust the stop shock Fixed strike again in the end positions Damping elements are defective Replace damping elements The CS module remains in a terminal position No signal on the proximity switch sensor Adjust proximity switch sensor The CS module will again be in the end positions Sensor is faulty Replace sensor See Accessories ...

Page 27: ...ock absorber element is pulled out of the sleeve to the front and the new shock absorber element is The power values indicated in the technical data are applicable to a maximum set stroke H max when the adjusting pin was completely turned in The defined fixed end position can however be reached when the stroke is reduced correspondingly resulting in less power and thus a reduced drive force Fa Thi...

Page 28: ...e exchanged by the customer itself when the guarantee has expired NOTE All the other faulty parts must exclusively be replaced by company Afag Automation AG When the customer detects that the respective module is still under guarantee he returns the module to company Afag Automation AG for repair If the guarantee has already expired the customer must decide whether he repairs the module by himself...

Page 29: ...hings Ø5x2 5 mm 2 Item Connections plates Special screw M2 5x10 5 mm 2 Item Special screw M3x14 8 4 mm 2 Item Special screw M3x16 6 mm 2 Item 50340298 50332257 50035831 50041054 CS 6 50389779 50473379 50035812 5 0 0 Disposal NOTE CS modules which cannot be used any more must not be disposed off as a complete unit but must be disassembled and recycled according to the type of material Materials tha...

Page 30: ...30 Afag Automation AG Fiechtenstrasse 32 CH 4950 Huttwil Switzerland Tel 41 62 959 87 02 Fax 41 62 959 87 87 sales afag com www afag com ...