AFFIX MALT Series, Assembly Manual

Page 1: ...Assembly Manual Linked Towers MALT Series BS1139 6 2014 No CE 21 22 046...

Page 2: ...manufactured in our ISO 9001 accredited facility This user guide provides you with step by step instructions to ensure your system is assembled easily and safely using the 3T Through the Trapdoor meth...

Page 3: ...g the next level Compliances The Affix MALT Linked Tower structure has been tested and certified to BS1139 6 2014 by TUV India The Affix MALT Series Aluminium Linked Tower offers customer the flexibil...

Page 4: ...amaged components or components from other tower systems must never be used Never build linked towers without correctly adopting the suggested stability solution Outdoor or Indoor towers must be secur...

Page 5: ...ure Moderate breeze raises dust Gale force cannot even walk Raises loose papers leaves and small twigs move Strong breeze tree branches bend unable to use umbrella 3 4 5 6 Description Air Speed Action...

Page 6: ...k the locking triggers in the bracing hooks such that they are working properly Make ready the tying in option Sort the braces into horizontal and diagonal braces the diagonals are slightly longer Als...

Page 7: ...Frame and 2 Rung Span Frame DO NOT USE Hammer DO NOT USE Hammer Step 1 06 ASSEMBLY Step 2 2 Step 2 2 One person should hold the frame in upright position during this step Hook both the bottom 2 Horizo...

Page 8: ...equired adjust using the adjustable jack Step 3 1 Step 3 1 Step 4 Step 4 1 Step 4 1 07 ASSEMBLY Insert the 2nd level Walk through Frame and Ladder Frame into the corresponding spigots of 1st level Spa...

Page 9: ...lk through Frame at one end and the other end should be hooked to the 3rd Rung of the 2nd level Ladder Frame on the other side 08 ASSEMBLY Hook the Diagonal Brace to the 1st Rung of the 1st level Span...

Page 10: ...frames Step 8 2 Step 8 2 Hook the upper pair of Horizontal Braces to the 4th Rung of both the 2nd level frames Using the 3T method standing on the ladder and leaning back against the edge of the trap...

Page 11: ...Step 10 Step 10 1 Step 10 1 Hook the Diagonal Brace to the 3rd Rung of the 2nd level Walk through Frame at one end and the other end should be hooked to the 1st Rung of the 3rd level Ladder Frame on t...

Page 12: ...to the 1st Rung of the 3rd level Ladder Frame on the other side Step 11 2 Step 11 2 Hook the 2nd Diagonal Brace to the 1st Rung of the 3rd level Walk through Frame at one end and the other end should...

Page 13: ...Rung of both the frames of 3rd level on both the sides Using the 3T method standing on the ladder and leaning back against the edge of the trapdoor aperture fit the horizontal braces as mid rails and...

Page 14: ...he 2nd level frames on either side Step 15 Start erecting another tower at a distance of 2 5 Mtrs from the first tower Ensure the Walkthrough Frames of both the towers face each other Repeat Steps 1 t...

Page 15: ...1 14 ASSEMBLY Hook the lower pair of Horizontal Braces to the 3rd Rung of both the Walkthrough frames of both the towers as Mid rail Step 17 1 Step 17 1 Hook the upper pair of Horizontal Braces to th...

Page 16: ...ion on Page 20 Step 20 1 Step 20 1 Hook the Diagonal Brace to the 3rd Rung of the 2nd level Walk through Frame at one end and the other end should be hooked to the 1st Rung of the 3rd level Ladder Fra...

Page 17: ...ace to the 1st Rung of the 3rd level Walk through Frame at one end and the other end should be hooked to the 3rd Rung of the 3rd level Ladder Frame on the other side Hook the working Fixed Platform on...

Page 18: ...hod standing on the ladder and leaning back against the edge of the trapdoor aperture fit the horizontal braces as mid rails and guardrails Step 23 2 Step 23 2 Hook upper pair of Horizontal Braces to...

Page 19: ...both the Walkthrough frames of both the towers as Mid rail Step 25 1 Step 25 1 Hook the upper pair of Horizontal Braces to the 4th Rung of both the Walkthrough frames of both the towers as Guard rail...

Page 20: ...s in the toe board holder slot on all the sides and insert the wooden toe board Step 28 Last but not the least follow the tying in methodology and instructions provided on page 23 and tie the tower to...

Page 21: ...Toeboard and the End Toeboard in the respective toeboard slots as shown in the figure Clamping Instructions Always ensure the Spring Clips are in the lock position after inserting the upper frame in...

Page 22: ...FS10135 Span Frame BT200 250 ToeBoard Set FL10135 Ladder Frame FL20135 Ladder Frame JA500 Adjustable Base Jack 21 COMPONENTS FW20135 Walkthrough Frame...

Page 23: ...BD200 250 BH200 250 Diagonal Brace Horizontal Brace PF200 250 Fixed Platform PT200 250 Trapdoor Platform 22 COMPONENTS...

Page 24: ...y in an alternating pattern In practice this means that every other frame and every other lift is tied in Additionally both ends of the structure must be tied in at 4 metre intervals In case if it is...

Page 25: ...Sq Mtr evenly distributed Maximum permissible distributed load on the tower 1250 Kgs Type Approval Moving this tower is not possible since this is fixed type structure In case a movement is required...

Page 26: ...0 6 6 0 0 448 504 8 0 9 0 7 0 8 8 10 8 10 8 0 0 567 9 0 10 0 8 0 605 10 0 11 0 9 0 687 5 0 3 0 354 4 4 0 0 4 0 4 0 2 0 272 3 0 6 0 4 0 4 4 2 2 8 8 8 8 8 40 40 52 28 28 6 12 9 6 12 9 8 16 12 8 2 2 8 5...

Page 27: ...BS1139 6 2014 Certification by TUV India 26...

Page 28: ...ps www facebook com affixscaffoldin https www linkedin com company affix scaffolding llc https www linkedin com company affix scaffolding llc Website SCAN ME PO Box No 201633 Doha Qatar Tel 974 4416 1...