AFG 3.5AE Service Manual Download

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Contents

CHAPTER 1: SERIAL NUMBER LOCATION

........................................................................................... 5

CHAPTER 2: CONSOLE INSTRUCTIONS

2.1 Console Overview

..................................................................................................................................... 6

2.2 Display Window Indication

........................................................................................................................ 8

2.3 Getting Started & Program Information

.................................................................................................... 9

CHAPTER 3: ENGINEERING MODE

3.1 Engineering Mode

................................................................................................................................... 14

3.2 Engineering Mode Overview

................................................................................................................... 14

CHAPTER 4: TROUBLESHOOTING

4.1 Electrical Diagram

................................................................................................................................ 16

4.2 No Power to The Console

.................................................................................................................... 18

4.3 ECB Controller Instructions

.................................................................................................................. 19

4.4 No RPM display

.................................................................................................................................... 20

4.5 No Resistance

...................................................................................................................................... 21

4.6 Heart Rate Function Issues

...................................................................................................................... 23

CHAPTER 5: PARTS REPLACEMENT GUIDE

5.1 3.5AE Parts Replacement Guide

......................................................................................................... 24

5.2 5.7AE Parts Replacement Guide

......................................................................................................... 31

Summary of Contents for 3.5AE

Page 1: ...1 3 5AE 7 5AE Service Manual...

Page 2: ...2...

Page 3: ...3...

Page 4: ...R 3 ENGINEERING MODE 3 1 Engineering Mode 14 3 2 Engineering Mode Overview 14 CHAPTER 4 TROUBLESHOOTING 4 1 Electrical Diagram 16 4 2 No Power to The Console 18 4 3 ECB Controller Instructions 19 4 4...

Page 5: ...5 CHAPTER 1 Serial Number Location 1 1 Serial Number Location...

Page 6: ...sistancelevel B TARGET LED INDICATORS indicate what target if any is set for the currentprogram C WORKOUT LED INDICATORS indicate what workout if any is set for the currentprogram D SELECT TARGET pres...

Page 7: ...r come out through the speakers Q MP3 PLAYER POCKET used to store your MP3 player R READING RACK holds reading material 2 1 2 DISPLAY WINDOWS TIME Shown as minutes seconds View the time remaining or t...

Page 8: ...ram Mimics the feeling of moving up and down hills by gradually increasing and decreasing the resistance WORKOUT 2 WEIGHT LOSS Promotes weight loss by increasing and decreasing the resistance while ke...

Page 9: ...and beep Your workout information will stay displayed on the console for 30 seconds and then reset CLEAR CURRENT SELECTION To clear the current program selection or screen hold the STOP button for 3...

Page 10: ...select your desired workout target E START press to begin exercising start your workout or resume exercising after pause F STOP press to pause end your workout Hold for 3 seconds to reset the console...

Page 11: ...moving CALORIES Total calories burned during your workout HEART RATE Shown as BPM beats per minute Used to monitor your heart rate displayed when contact is made with both pulse grips LEVEL Shows the...

Page 12: ...d 5 Press START to begin WORKOUT PROFILES 1 MANUAL Adjust your resistance manually during your workout 2 INTERVALS Improves your strength speed and endurance by increasing and decreasing the resistanc...

Page 13: ...3 player 2 Use your CD MP3 player buttons to adjust song settings 3 Remove the AUDIO ADAPTOR CABLE when not in use 4 If you don t want to use the SPEAKERS you can plug your headphones into the AUDIO O...

Page 14: ...OT AVAILABLE when certain engineer menu is selected 3 2 ENGINEERING MODE OVERVIEW Press and hold incline up and speed down for 3 5 seconds before running a program will navigate to engineering menu EN...

Page 15: ...o enter standby model instantly Press Enter again to skip and navigate to P5 mode 5 RPM Simulator P5 shows on left top window The Brickyard will scroll RPM adjusts an rpm signal from 0 off t0 140 Rese...

Page 16: ...16 CHAPTER 4 Troubleshooting 4 1 Electrical Diagram...

Page 17: ...17 CHAPTER 4 Troubleshooting...

Page 18: ...aptor if it is defective 2 A First try to reconnect the wires B Test pins 1 2 of the connecter to verify that the voltage of the console cable is 12V 1A Figure A If it is not make sure that the DC cab...

Page 19: ...19 CHAPTER 4 Troubleshooting 4 3 ECB Controller Instruction 1 Attach the steel cable here 2 Reposition the orange block to adjust the resistance left side is minimum and right side is maximum...

Page 20: ...console 2 Speed sensor wire defective 3 Magnet has fallen off of pulley 4 Console defective Solution 1 Reconnect the console wire 2 Check the gap between the speed sensor and magnet on pulley It is n...

Page 21: ...ance level 1 the head of the steel rope should point to the top right side around 45 degree If the head of the steel rope points to bottom left side the resistance will be reversed Adjust the head of...

Page 22: ...the resistance is too strong check the flywheel to make sure that the gap between the orange block and the bottom is within 1 2 mm If the gap is bigger than 1 2 mm the resistance will be stronger tha...

Page 23: ...the HR grip wiring 2 Check continuity of the HR grip wiring Place one terminal of a multi meter set for resistance on the HR grip wiring at the HR grip and the other terminal on the HR grip wiring at...

Page 24: ...5 Parts Replacement Guide 5 1 3 5AE Parts Replacement Guide 5 1 1 Console Replacement 1 Remove the 4 screws of the console mast Figure A 2 Take off the console and disconnect the wires Figure B Figure...

Page 25: ...25 CHAPTER 5 Parts Replacement Guide 5 1 2 Console Mast Replacement 1 Remove the console mast cover 2 Loosen the 4 nuts and it can take off the console mast...

Page 26: ...5 1 3 Arm Set Replacement 1 Loosen the screw and take off the washers then move to the next step Figure A 2 Loose the screw and remove the washers to take off the whole arm set Figure B 3 Take off th...

Page 27: ...27 CHAPTER 5 Parts Replacement Guide 5 1 4 Link Arm Replacement 1 Loosen the screws and washers to remove the link arm from the arm set...

Page 28: ...28 CHAPTER 5 Parts Replacement Guide 5 1 5 Crank Set Replacement 1 Loosen the screws indicated below and then remove the cover 2 You will see the crank set Loosen the screws to take of the crank set...

Page 29: ...5 1 6 Side Cover Replacement 1 Loose the 6 screws in the side covers Figure A Figure A 2 Loose the 4 screws in the cover as shown below Figure B Figure B 3 After removing the side cover you will see t...

Page 30: ...rts Replacement Guide 5 1 7 ECB Motor Replacement 1 Loose the 2 different screws as shown below Figure A Figure A 2 Loosen the screws on the opposite side Remove the belt and then take off the ECB Fig...

Page 31: ...Replacement Guide 5 2 5 7AE Parts Replacement Guide 5 2 1 Console Replacement 1 Remove the 4 screws shown below from the console mast Figure A 2 Take off the console and disconnect the wires Figure B...

Page 32: ...st cover 2 Loosen the 4 nuts shown below and then off the console mast 5 2 3 Arm Set Replacement 1 Loose the screw and take off the washers as shown on the following page Figure A 2 Loose the screw an...

Page 33: ...33 CHAPTER 5 Parts Replacement Guide Fig C Fig A Fig B...

Page 34: ...34 CHAPTER 5 Parts Replacement Guide 5 2 4 Link Arm Replacement 1 Loosen the screws and washers to remove the link arm from the arm set...

Page 35: ...35 CHAPTER 5 Part Replacement Guide 5 2 5 Crank Set Replacement 1 Loosen the screws and then remove the crank over 2 You will see the crank set Loosen the screws then remove the crank set...

Page 36: ...5 2 6 Side cover Replacement 1 Loose the 4 screws on the side cover Figure A 2 Loosen the screws in the cover as shown below Figure B Figure A Figure B 3 After removing the side cover you will see the...

Page 37: ...rt Replacement Guide 5 2 7 ECB Motor Replacement 1 Loosen the 2 different screws as shown below Figure A Figure A 2 Loosen the screws on the opposite side Figure B and then remove the belt Take off th...

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